CN87202222U - Sawing apparatus - Google Patents
Sawing apparatus Download PDFInfo
- Publication number
- CN87202222U CN87202222U CN 87202222 CN87202222U CN87202222U CN 87202222 U CN87202222 U CN 87202222U CN 87202222 CN87202222 CN 87202222 CN 87202222 U CN87202222 U CN 87202222U CN 87202222 U CN87202222 U CN 87202222U
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- Prior art keywords
- saw blade
- saw
- cover
- bolt
- chuck body
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model relates to a sawing apparatus which is suitable to be used for cutting online single or bunch metallic material. The sawing apparatus is provided with a saw blade assembly which has a combined structure, and a saw blade cover which is opened and closed in axial direction; the inner part of the saw blade cover is provided with a noise reduction plate; the saw blade adopts a double support structure. Compared with a saw machine of prior art, a sawing machine being provided with the sawing apparatus has the advantages of noise reducing ability, simple saw blade renewal, energy saving and material saving ability. The sawing apparatus can be used for making a new sawing machine and replacing the sawing apparatus of an existing saw machine in order to carry out technical innovation on the existing saw machine.
Description
The utility model relates to a kind of saw cutting device, particularly is applicable to the online single or saw cutting device of metal material in groups of sawing.
Germany DE3242572 patent disclosure a kind of saw blade that has the saw blade cover be the saw cutting device that cantilevered is installed, it is applicable to that the garden saw blade is installed in the saw that is supported on the planker axle head, the installation of the saw blade of this saw cutting device adopts nut screwing clamping on power transmission shaft, and is irrelevant with the saw blade cover.This machine saw blade cover is made up of upper lid and lower cover two parts, and upper lid is attached on the planker rigidly, and lower cover is lining shape and guide post matches, and can slide at the extending part of upper lid, realizes radial displacement.The shortcoming of this saw cutting device is, be contained in axle head the saw blade cantilever, the amount of deflection of stand under load back boom end causes saw blade crooked, make saw blade under the effect of additional axial force, produce bigger axial vibration, increase the sawing noise, cause environmental pollution and the saw kerf width is strengthened, increased metal wastage, coping saw blade causes the replacing saw blade time-consuming on power transmission shaft with nut screwing clamping simultaneously, influences the operating rate of saw.
In order to overcome the above-mentioned shortcoming of existing saw cutting device, the purpose of this utility model provides a kind of applicable to the reducing noise, change the convenient and time-saving saw cutting device of saw blade of various ways saws such as slide-like, link-type, gate-type, has energy-conservation simultaneously and advantage material-saving.
Saw cutting device described in the utility model comprises saw blade, saw blade cover and saw blade supporting.Wherein saw blade is the saw blade assembly of combining structure, and the saw blade cover is axial open-close type structure, and noise reducing plate, saw blade employing double supporting structure are housed in the saw blade cover.The saw that above-mentioned saw cutting device has been installed can reach the purpose of this utility model.
Concrete solution is as follows:
Saw cutting device described in the utility model, saw blade assembly wherein comprise chuck body 16, platen 21, saw blade 34 and combine as a whole by bolt 33, can change saw blade by the mode of changing the saw blade assembly when blade wear or when damaging.The saw blade assembly is enclosed within on the power transmission shaft 7 by chuck body 16 whole skies again, the chuck body socket end has jaw clutch 44 to be meshed with jaw clutch 45 on the half-clutch cover 15 that is fixed in key 35 on the power transmission shaft 7, to transmit moment of torsion, realization is to the transmission of saw blade, the saw blade assembly of this combining form can be realized providing convenience for the fast assembling-disassembling saw blade again to the transmission of saw blade, also improve the rigidity of saw blade simultaneously, helped adopting the attenuate saw blade.
On the inboard relevant position of the chuck body of saw blade assembly and platen, be processed with the cannelure of placing damping ring and ring-type damping sheet respectively, when assembling saw blade assembly, damping ring 22 and ring-type damping sheet 23 are put into groove in advance, also clamp saw blade tightly by means of bolting, the vibration that produces when making sawing is subjected to damping to reduce noise.
The axial open-close type saw blade cover of saw cutting device described in the utility model comprises that adopt cast structure fixing partly covers 17 and move and partly cover 19.Fixing half cover is installed on the loam cake 11 and base 48 of supporting drive shaft by bolt 47; move and partly to cover 19 and fixingly partly cover on 17 and the guide posts of protecting with cover 38 39 link with being installed in by the bearing holder (housing, cover) on it 37; under the effect that is installed on the hydraulic cylinder 41 on fixing half cover, make mobile half cover do axially-movable along guide post 39; and and the whole together displacement of driven axle 31; thereby realize the axial keying of saw blade cover, make whole quickly and easily loading and unloading saw blades groups part become possibility like this.
Be in fixing half cover and move the inboard noise reducing plate 18,20 of half cover and be fixed on fixing half cover by bolt 32 and move in half cover.Form the effect of the low sound intensity of landing by means of the expanded metal lath clamping by porous light-weight materials such as ultra-fine fibre glass or aluminosilicate refractory fibers.
The saw blade double base of saw cutting device described in the utility model is: the aiding support and the tapered shaft end on the chuck body 16 that are had the power transmission shaft that the driven axle 31 of bellmouth constituted by end cap 27, garden nut 28, bearing 25,26, bearing a set of cups 24, separation sleeve 29, bolt 30, end constitute together with the bearing 10,12 that power transmission shaft 7 is supported on loam cake 11, the base 48.Because the bellmouth of driven axle 31 ends in the auxiliary supporting system of power transmission shaft is supporting the tapered shaft end on the chuck body 16, under the effect that is installed on hydraulic cylinder 41 pulling force on fixing half cover, make the power transmission shaft that the saw blade assembly is installed realize keyless transmission to driven axle.Because saw blade adopts double supporting structure, the amount of deflection of power transmission shaft when having reduced saw blade work, and saw blade be difficult for crooked, both reduced saw blade axial amplitude, reduce noise pollution, reduced the saw kerf width again, saved metal material and reduced energy consumption.
Saw cutting device of the present utility model can be used as the saw cutting device of new system saw, also can be used for replacing the saw cutting device of existing saw, so that it is undergone technological transformation.
Adopt characteristics such as double supporting structure because saw cutting device of the present utility model has the axial open-close type saw blade cover, saw blade of the saw blade assembly of combining structure, interior dress noise reducing plate, therefore can reach reduce noise, change saw blade convenient, save time and effect such as saving metal material and energy.The saw of saw cutting device of the present utility model has been installed, and its overall noise reduces by 15 decibels than common saw.Adopt the saw of saw cutting device of the present utility model, change the saw of the time ratio prior art of a saw blade and change saw blade required time minimizing 50%.The reducing of coping saw blade attenuate, saw blade axial amplitude also brought effect energy-conservation, material-saving, it for example is 1800 millimeters saw cutting device for the saw blade diameter, saw blade thickness can be reduced to 8 millimeters by original 12 millimeters, it is attenuate 1/3, then required sawing force reduces 1/3, also the sawing power reduction 1/3 that promptly consumes has reduced energy consumption significantly.With such attenuate saw blade, the saw kerf width can be not less than 13 millimeters and be reduced to and be not more than 8.5 millimeters by original, by 3-4 saw kerf of every rolled piece saw, but about 300 tons of 650 unit material-saving in every year of 430,000 tons of annual outputs.
Description of drawings:
Fig. 1 is saw cutting device figure
Fig. 2 is that the B of Fig. 1 is to view
Fig. 3 is that the A of Fig. 2 is to view
Fig. 4 is the profilograph of saw cutting device body 3
Fig. 5 is a C-C cutaway view among Fig. 2
Among the figure: 1 motor, 2 shaft couplings, 3 saw cutting devices, 4 supports, 5 rolled pieces, 6 roller-ways, 7 power transmission shafts, 8 axle sleeves, 9 end caps, 10 bearings, 11 loam cakes, 12 bearings, 13 garden nuts, 14 end caps, 15 half-clutch devices, 16 chuck body, 17 fixing half covers, 18 noise reducing plates, 19 move half cover, 20 noise reducing plates, 21 platens, 22 damping rings, 23 ring-type damping sheets, 24 bearing a set of cups, 25 bearings, 26 bearings, 27 end caps, 28 garden nuts, 29 separation sleeves, 30 bolts, 31 driven axles, 32 bolts, 33 bolts, 34 saw blades, 35 keys, 36 keys, 37 bearing holder (housing, cover)s, 38 covers, 39 guide posts, 40 garden nuts, 41 hydraulic cylinders, 42 hydraulic cylinders, 43 cut somebody's hair, jaw clutch on 44 chuck body 16, jaw clutch on the 45 half-clutch covers 15,46 move the keying extreme position of half cover 19,47 bolts, 48 bases.
Embodiment below in conjunction with accompanying drawing provides is further described the utility model:
Saw cutting device described in the utility model transmits moment of torsion by shaft coupling 2 to the power transmission shaft 7 of saw cutting device body 3 by the motor 1 that is installed on the support 4, on power transmission shaft 7, be set with half-clutch device 15, be meshed with jaw clutch 44 on the chuck body 16 by the jaw clutch on the half-clutch device 15, the moment of torsion of power transmission shaft 7 just is delivered to the saw blade assembly like this, make saw blade assembly rotation and have the rotating speed same with power transmission shaft 7, driven axle 31, this moment, saw can carry out sawing to rolled piece 5 single or in groups by means of roller-way 6 and corresponding feed arrangement.
As seen from the figure, power transmission shaft 7 is bearing on bearing 10 and 12, and garden nut 13 and end cap 9 and 14, bearing 8 and shaft coupling 2 have guaranteed the operating position of power transmission shaft 7.
The installation steps of power transmission shaft aiding support are: earlier installation shaft bearing sleeve cup 24 and then running in bearings 25, separation sleeve 29, bearing 26 on driven axle 31 with 28 lockings of garden nut, screw down end cap 27 again.
When changing saw blade, as long as the pressure oil liquid of self-hydraulic system since the rodless cavity of hydraulic cylinder 41 filled, then the piston rod of hydraulic cylinder 41 will promote to move and partly cover 19 aiding supports together with the power transmission shaft on it, be in axial sliding along be packed in the fixing guide post 39 that partly covers on 17 with nut 40, the bellmouth of driven axle 31 is separated with tapered shaft end on the chuck body 16, moving half cover slides, realize displacement S, 46 position among arrival Fig. 4, use stone tongs clamping saw blade assembly then, then make the rodless cavity topping up of the hydraulic cylinder 42 among Fig. 2, then the piston rod of hydraulic cylinder 42 makes dress 43 sides that promote chuck body 16 in pairs of cutting somebody's hair thereon, the saw blade assembly just slides along power transmission shaft 7 like this, and up to breaking away from power transmission shaft 7, can take out the saw blade assembly up or down this moment by stone tongs.The disassembly saw chip module is promptly accused and is finished, and the rod chamber topping up that makes hydraulic cylinder 42 then 43 resets together with dress cutting somebody's hair thereon by piston rod, will give the saw blade assembly that installs again by the opposite operation of disassembly saw chip module, just can finish the replacing of saw blade very quickly and easily.
Claims (1)
1, a kind of online single or saw cutting device of metal material in groups of sawing that is used for comprises support, shaft coupling, motor, it is characterized in that:
A, saw blade assembly comprise that sky is enclosed within the chuck body 16 that has jaw clutch 44 on the power transmission shaft 7, is installed on the platen 21 on the chuck body 16 and is installed on saw blade 34 between chuck body and the platen by bolt 33 by bolt 33;
B, between platen 21 and chuck body 16 and saw blade 34, damping ring 22 and ring-type damping sheet 23 are installed;
C, axially open-close type saw blade cover comprises by bolt 47 and is installed on fixing half cover on loam cake 11 and the base 48 and is installed on the driven shaft bearing a set of cups 24 and partly covers joining moving and partly cover 19 with fixing by means of guide post 39 by bolt 30;
D, be installed on by bolt 32 and fixing partly cover 17 and move the noise reducing plates the 18, the 20th that partly cover in 19, by porous such as ultra-fine fibre glass or aluminosilicate refractory fiber, light material tabular component by means of the expanded metal lath clamping;
The double supporting structure of e, saw blade comprises: by end cap 27, garden nut 28 bearings 25,26, bearing a set of cups 24, separation sleeve 29, bolt 30, end have power transmission shaft aiding support that the driven axle 31 of bellmouth constituted, on the chuck body 16 tapered shaft end and power transmission shaft 7 is supported on loam cake 11, the bearing 10,12 on the base 48.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 87202222 CN87202222U (en) | 1987-02-23 | 1987-02-23 | Sawing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 87202222 CN87202222U (en) | 1987-02-23 | 1987-02-23 | Sawing apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
CN87202222U true CN87202222U (en) | 1988-02-03 |
Family
ID=4818402
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 87202222 Withdrawn CN87202222U (en) | 1987-02-23 | 1987-02-23 | Sawing apparatus |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN87202222U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100409987C (en) * | 2001-12-28 | 2008-08-13 | 新进Sm股份有限公司 | Circular saw assembly for cutting metal plates |
-
1987
- 1987-02-23 CN CN 87202222 patent/CN87202222U/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100409987C (en) * | 2001-12-28 | 2008-08-13 | 新进Sm股份有限公司 | Circular saw assembly for cutting metal plates |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |