CN87200271U - Conditional stepping type programmable controller for machine tool - Google Patents

Conditional stepping type programmable controller for machine tool Download PDF

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Publication number
CN87200271U
CN87200271U CN 87200271 CN87200271U CN87200271U CN 87200271 U CN87200271 U CN 87200271U CN 87200271 CN87200271 CN 87200271 CN 87200271 U CN87200271 U CN 87200271U CN 87200271 U CN87200271 U CN 87200271U
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China
Prior art keywords
memory
machine tool
preset
output terminal
binary counter
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Expired - Lifetime
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CN 87200271
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Chinese (zh)
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姚为民
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DALIAN MACHINE TOOL FACTORY
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DALIAN MACHINE TOOL FACTORY
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Priority to CN 87200271 priority Critical patent/CN87200271U/en
Publication of CN87200271U publication Critical patent/CN87200271U/en
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a conditional stepping type programmable controller for machine tool. Various processing processes of the machine tool are written in a programmable read-only memory after being programmed, the output data is utilized to control a multi-channel data selector to gate the step converting condition coming from the button and the switch of the machine tool for controlling a binary reversible counter, and consequently each step message in the memory is selected for driving each electromagnetic valve on the machine tool to finish various processing process. The utility model can replace the relay control system of switch quantity control class machine tool, such as combined machine tool, etc.). The utility model has the advantages of small size, convenient maintenance, high reliability, low cost, simple line, easy design changing and easy function extending.

Description

Conditional stepping type programmable machine bed controller
The utility model relates to a kind of automatic control technology, particularly a kind of electronic control technology of lathe.
At present, to be used for Machine-Tool Control quite general for microcomputer (particularly single card microcomputer).But belong to switching value control class lathe, adopt Control System of Microcomputer as building-block machine, multitool lathe etc., since the systematic comparison complexity, the cost height, and some functions of microcomputer can not fully be used again, it is promoted the use of be restricted.Thereby relay control system is still being used.Relay control system exists that volume is big, reliability is low (limiting because of being subjected to contact endurance), distribution manufacturing expense height, shortcomings such as easy-maintaining, change design inconvenience and expanded function difference.
The purpose of this utility model is to replace switching value control class lathe with conditional stepping type programmable machine bed controller, the traditional relay control system that is adopted as building-block machine, multitool lathe etc., thus overcome the deficiency of relay control system.
Fig. 1 is a structural representation of the present utility model.This controller mainly is made of guidance panel 1, control circuit board 2 and frame 3.Clearly total/release-push K is housed on the guidance panel 1 1, automatically/single step switch K 2, single step button AN 1, former road withdrawing button NA 2, scram button AN 3And dial BM.By above-mentioned K 1, K 2, AN 1, AN 2, AN 3And dial BM suitably is connected with control circuit on being contained in control circuit board 2, can control lathe and carry out work by the program of setting.Now specified in conjunction with Fig. 2.Fig. 2 is that 20 four tunnel inputs, maximum work step were 16 steps, can drive the basic scheme electrical schematic diagram of 17 solenoid valves.Among Fig. 2,4,5,6 is multi-channel data selector switch (hereinafter to be referred as selector switch), and 7 for can preset up/down binary counter (hereinafter to be referred as counter), and 8,9,10 is programmable read-only memory (hereinafter to be referred as memory), 11,12,13 is driving amplifier, J 1~J 17Be relay.In advance, according to every kind of process of lathe each work step order and rotary-step condition address,, and write in the memory each the unit information programmed in the memory 8,9,10.The state of 20 four figures certificates of i.e. three memories output, all the function by the bits per inch certificate is set in advance in the memory.The counting code output terminal QA of counter 7, QB, QC, QD respectively with the address wire input end A of memory 8,9,10 0, A 1, A 2, A 3Join.By pulse of the count pulse input end CP of counter 7 input, rolling counters forward once and is solved by the way that the program that QA, QB, QC, QD end output to former programmable read-only memory is wiped the programmable read-only memory that rewrites or more renew.This designs for change and expanded function provides convenience.
Data line output terminal D with memory 10 7Join with the reset terminal R of counter 7, in each fabrication cycles process, make this D by the program of setting 7The data of end be " 0 ", and circulation is finished the back data for " 1 ", then whenever finish a cyclic process process after, no matter its work step is how much, all can automatically return to original state, waits for loop start next time, promptly having circulates finishes automatic return function.In addition reset terminal R also with total clear/release-push K 1Join, when controller is not worked, K 1Dial " total clear " position, promptly the R end is " 1 ", can make the counter automatic clear after the energising, before the operation again K 1Dial " release " position, promptly the R end is " 0 ", and controller can put into operation.
Former road withdrawing button AN 2Two contacts meet the address end A of three memories respectively 10The addition/subtraction counting control end M of sum counter 7.A 10Termination " 0 ", M termination " 1 ", counter is plus coujnt in memory 0000~03FF zone, lathe stepping work; When the withdrawing of the urgent former road of needs, press AN 2, A 10Termination " 1 ", M termination " 0 ", counter jumps to the 0400~07FF zone corresponding to 0000~03FF zone, carries out the subtraction counting under the effect of input rotary-step condition pulse, and then lathe is ended process, by former feed route cutter is return.Certainly, must when compile the working cycle program, correspondingly compile and go up the withdrawing loop program in the memory.The latter accounts for half internal memory, just as foregoing the same.
With counter 7 preset input end A, B, C, D connect " 1 ", preset to allow end PE to meet anxious button AN 3When pressing AN 3The time, the PE end is " 1 ", and the data of A, B, C, D end place counter simultaneously at this moment, then end step cycle automatically, skip to the highest work step, and this work step has preestablished lathe stopped status in emergency circumstances.At the normal process circulation time generally without this work step.
When automatically/single step switch K 2When dialling " automatically " position, count pulse is from the rotary-step condition of selector switch 4,5,6 gatings, but Automatic Cycle processing; Work as K 2When dialling " single step " position, count pulse is from the single step button AN that is connected on the CP end 1, get final product manual stepping, for lathe test run, processing and debugging provide convenience.
Four grounded resistance R among Fig. 2 1~R 4Respectively with AN 1, AN 3, AN 2, K 1Join, work as AN 1, AN 3, AN 2, K 1In conversion, mediate in a flash, play the effect of protection integrated circuit.
Among Fig. 2, for model that has conveniently provided various integrated circuit and the quantity thereof that illustrates.A 0, A 1, A 2, A 3End, then three memories all have the information of a unit through data line output terminal D 0~D 7Output.Under the effect of count pulse, counter 7 provides the action command of each work step by the lathe sequence of movement, and corresponding to each work step, three memories are with the D of 17 bit data by memory 8,9 1~D 7The D of end, memory 10 4~D 6End outputs to the input end X of driving amplifier 11,12 respectively 1~X 7, driving amplifier 13 input end X 2~X 4, this group data level is after amplifying, by the output terminal Y of driving amplifier 11,12 1~Y 7, driving amplifier 13 Y 2~Y 4End output is again through relay J 1~J 17The amplification rear drive is contained in 17 solenoid valves on the lathe, makes lathe by the program work of setting.Three memory D 6Three bit data of end select function code to output to the ternary control end DiS of selector switch 4,5,6 respectively as sheet; Memory 13D 1~D 3Three bit data of end output to address end A, B, the C of three selector switchs respectively as address code.This six bit data is by the input end X of the programmed control of having finished by selector switch 4,5,6 0~X 720 four road rotary-step conditions of input output to the CP end of counter 7 by the work step order by output terminal Z singly, under the effect of these rotary-step condition count pulses, make counter make plus coujnt continuously, turn back to zero after reaching maximal value, begin again.During 16 steps, can after finishing work step, automatically return to original state as the work step less than by an automatic return circuit in the controller.Therefore the program in the memory can be carried out repeatedly, and promptly each process can be carried out repeatedly.20 four road rotary-step conditions inputs derives from the lathe 24 buttons and travel switch, and the every action under selected situation of each button and travel switch once can be sent into a count pulse.
More than be stated as groundwork process of the present utility model.Below how each button, switch on the guidance panel are implemented function control explanation one by one.
Counter 7 has four output terminals among Fig. 2, can specify 16 addresses, i.e. 16 steps.And memory 8,9,10 every 11 bit address line input ends, eight bit data line output terminal are arranged, so every but 2,048 eight bit location storage informations are arranged.If going on foot with 16 is a cycling element, then can deposit 128 kinds of circulations in the memory.Consider the convenience that the operator uses, adopt decimal system dial.Therefore also to consider former road withdrawing function in addition, with the A of three memories 4~A 7Four address wire input ends meet the position of dial BM, A respectively 8, A 9End meets ten of BM respectively, can only deposit 40 kinds of working cycle and corresponding 40 kinds of former road withdrawings circulations in the memory since like this, can select execution arbitrarily by dial BM.Generally speaking, 40 kinds of working cycle can satisfy the needs that various switching values are controlled the various processing of class lathe; When in particular cases 40 kinds of working cycle can not satisfy processing request, can take the various process that controlled lathe will be finished are depended in the in fact selection of integrated circuit and sheet number thereof fully.Carry out briefly bright below on this question.
Among Fig. 2, multi-channel data selector switch 4,5,6 models are MC14512, in fact the model of each data selector, its number of channels and be in parallel or only used a slice by several data selectors depend on the quantity of each button and switch on the lathe of importing rotary-step condition.Can preset up/down binary counter 7 models is MC14516, in fact can preset up/down binary counter and adopt what model, how many figure places and only be in series with a slice or by several, depends on the work step quantity of various process.Programmable read- only memory 8,9,10 models are 2716EPROM, in fact the programmable read-only memory adopts what model, every that how many capacity of how many figure places are arranged and is in parallel by a slice or several, depends on that every kind of lathe has how many kinds of fabrication cycles and each work step will drive the power on quantity of magnet valve of lathe.It is MC1413 that driving amplifier 11,12,13 adopts high-voltage large current seven inverting amplifiers, model, in fact driving amplifier adopts any model, is in parallel with a slice or several, depends on that the data level that programmable read-only memory data line output terminal can be exported is amplified to can drive relay and remove to drive all solenoid valves on the lathe.
Fig. 3 is embodiment of the present utility model, and its core and Fig. 2 are identical.That different is the input end X of multi-channel data selector switch 4,5,6 0~X 7Do not resemble Fig. 2 that each button and travel switch join on direct and the lathe, but by by photocoupler 1GO 1~1GO 24, resistance 1R 1-1~1R 24-1, 1R 1-2~1R 24-2And emitter resistance 1R 1-31R 24-324 photoelectric isolating circuits being formed again respectively with lathe on 23 buttons and travel switch (be not included within the utility model, a travel switch XK only draws among the figure 1) and the contact of a timing relay SJ join.An output terminal of the coil of timing relay SJ and driving amplifier is (as the Y of driving amplifier 13 4End) joins.Photoelectric isolating circuit and relay J 1~J 16Make core of the present utility model be in " floating empty " state, promptly its internal signal and outside forceful electric power signal do not have electric getting in touch, so antijamming capability is strong, can be in the more workshop condition of interference source operate as normal.Because the coil of timing relay SJ and the Y of driving amplifier 13 4End joins, and its contact is by the input end X of a photoelectric isolating circuit and multi-channel data selector switch 6 7Join, this contact is equivalent to a switch input on the lathe, has then formed a delay circuit.A certain work step need be delayed time and be added man-hour in lathe cyclic process process, makes the data line output terminal D of this work step by programmable read-only memory 10 4The data of output are " 1 ", then the Y of driving amplifier 13 4End is for high level, and it is electric that time relay sj is got, and as the input rotary-step condition, have only its contact delay time arrive and during the closing of contact, could change next work step, thereby realize delay function this moment.When one tunnel time-delay can not be satisfied the machine tooling requirement, as long as it is just passable to increase timing relay.But increased after the delay circuit, the way of controller input, output has all been reduced accordingly.In this example because of being connected to No. one delay circuit, thereby drive 16 solenoid valves on the lathe again after having only 20 three road rotary-step conditions input and ten six tunnel to export to succeed electrical equipment.In order to keep former input, output quantity, can increase corresponding integrated circuit as aforementioned, just do not given unnecessary details here.Among Fig. 3 at emitter resistance 1R 1-3~1R 24-3Last in parallel respectively by resistance 2R 1~2R 24With light emitting diode 2BG 1~2BG 24The incoming level monitoring circuit that is in series can make the operator understand the ruuning situation of this controller conveniently, intuitively.
By the above, because the utility model only adopts a small amount of integrated circuit, thereby it is simple, reliable and stable to have a circuit, processing ease, and easy to maintenance, volume is little, low cost and other advantages. Because variable volume of program in the programmable read-only memory, various integrated circuit connection in series-parallel are used extremely simple, thereby change designs and expanded function is very convenient, easy. The utility model not only is applicable to various switch amount control class lathes, such as building-block machine, multitool lathe, also can be applied to other similar process control occasions.

Claims (4)

1; a kind of machine tool controller; it is characterized in that comprising: a slice or several are in parallel; and write the various programs of control lathe various process; part address wire input end joins with the preset up/down binary counter counting code output terminal of each work step action command of output and corresponding each work step instruction outputs to driving amplifier with multichannel data by the data line output terminal; select the function code follow procedure to output to the address end and the ternary control end of multi-channel data selector switch respectively by other several data line output terminals address code and sheet; there is one digit number to be " O " according to line output terminal data in each fabrication cycles process; after circulation is finished data for " I " and with can preset the programmable read-only memory that the up/down binary counter reset terminal joins; a slice or several are in parallel; input end respectively with the lathe of input rotary-step condition on each travel switch and button join; multichannel is imported rotary-step condition is outputed to the count pulse end that can preset up/down binary counter singly by output terminal by the work step order multi-channel data selector switch selecting under the function code control from the address code of programmable read-only memory data line output terminal output and sheet; a slice or several are in series; continuous counter and the action command of each work step outputed to programmable read-only memory part address wire input end by counting code end under from the effect of the rotary-step condition pulse of multi-channel data selector switch; respectively preset the preset up/down binary counter of input termination " I "; a slice or several are in parallel; input end and programmable read-only memory partial data line output terminal join and data level are amplified the back is outputed to a plurality of relay coils by output terminal driving amplifier; a plurality of coils and driving amplifier output terminal join and utilize the switching of its contact to drive the relay of each solenoid valve on the lathe; one with can preset the up/down binary counter reset terminal and join and be connected to stake resistance; total clear/release-push that zero clearing is voluntarily put into operation again; one has two contacts and also connects an address wire input end of every programmable read-only memory respectively and be connected to ground connection resistance and the addition/subtraction counting control end that can preset up/down binary counter; thereby the former road withdrawing button that the may command lathe interrupts process and by former feed route cutter return in special circumstances; one with can preset presetting of up/down binary counter and allow end to join and be connected to stake resistance; thereby in case of emergency can make and to preset data that up/down binary counter presets input end and place this counter to end step cycle simultaneously and make lathe be in the scram button of emergency stop state; automatic/the single step switch that when dialling " single step " position single step button and up/down binary counter count pulse end are joined; one when automatically/single step switch dial " single step " thus can join and be connected to the single step button of the manual stepping of stake resistance control lathe during the position with the count pulse end that can preset up/down binary counter, one ten; individual position joins with the part address wire input end of every programmable read-only memory respectively; thereby can be with various fabrication cycles and any dial of depositing in this memory of selecting execution of corresponding former road withdrawing circulation thereof.
2, by the said machine tool controller of claim 1, it is characterized in that also comprising: the contact of each button and travel switch and timing relay joins on a plurality of input ends and the lathe, output terminal and each input end of multi-channel data selector switch join, the photoelectric isolating circuit of forming by photocoupler and resistance, one or several coil and driving amplifier output terminal join, the input end of contact and photoelectric isolating circuit joins and conduct input rotary-step condition, timing relay with delay function, a plurality of and each emitter resistance of photocoupler is in parallel, the incoming level monitoring circuit that is in series by resistance and light emitting diode.
3, by claim 1 or 2 said machine tool controllers, it is characterized in that said multi-channel data selector switch adopts eight channel data selectors, the said up/down binary counter that presets adopts and can preset the tetrad up-down counter, said programmable read-only memory adopts the programmable read-only memory with 11 bit address line input ends, eight bit data line output terminal, said driving amplifier adopts high-voltage large current seven inverting amplifiers, and said relay adopts DC relay.
4, by claim 1 or 2 said machine tool controllers, it is characterized in that said multi-channel data selector switch adopts MC14512, the said up/down binary counter that presets adopts MC14516, said programmable read-only memory adopts 2716EPROM, and said driving amplifier adopts MC1413.
CN 87200271 1987-01-11 1987-01-11 Conditional stepping type programmable controller for machine tool Expired - Lifetime CN87200271U (en)

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Application Number Priority Date Filing Date Title
CN 87200271 CN87200271U (en) 1987-01-11 1987-01-11 Conditional stepping type programmable controller for machine tool

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CN 87200271 CN87200271U (en) 1987-01-11 1987-01-11 Conditional stepping type programmable controller for machine tool

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CN87200271U true CN87200271U (en) 1987-12-30

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CN 87200271 Expired - Lifetime CN87200271U (en) 1987-01-11 1987-01-11 Conditional stepping type programmable controller for machine tool

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104202034A (en) * 2014-08-13 2014-12-10 深圳市亚泰光电技术有限公司 Circulating multichannel selection circuit system
CN102187287B (en) * 2008-10-16 2015-02-18 西铁城精机宫野股份有限公司 Apparatus and method for controlling machine tool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102187287B (en) * 2008-10-16 2015-02-18 西铁城精机宫野股份有限公司 Apparatus and method for controlling machine tool
CN104202034A (en) * 2014-08-13 2014-12-10 深圳市亚泰光电技术有限公司 Circulating multichannel selection circuit system
CN104202034B (en) * 2014-08-13 2017-11-03 深圳市亚泰光电技术有限公司 A kind of recyclable multi-center selection circuit system

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