CN87104847A - The hair side work roll that is used for the geometric out-of-flatness hair side of having of surface rolling and production district - Google Patents

Abstract

A kind of work roll has the geometric out-of-flatness hair side district of rule on its surface.Each out-of-flatness hair side district is made up of crest and trough and has a crater shape.Effect for the surface rolling that obtains.This crest around the trough limit ringwise, according to the present invention, the spread pattern of out-of-flatness hair side part is that the diameter by the annular peak of out-of-flatness part is determined, obtains a kind of optimum like this and is promptly varnishing with lacquer, can obtain hi-vision housing or analog clearly after plastic paint (enamel paint) or the like the coating.

Description

The present invention relates generally to the work roll that is used for roll mill, for example cold-rolling mill.The present invention also relates to make the method and apparatus of work roll, more specifically say and the present invention relates to a kind of work roll, this work roll is the working roll that roughness was controlled, had geometric figure out-of-flatness hair side part, be used in rolling process, carry out surface rolling to produce sheet metal strip, thin plate or sheet material, this class band, thin, sheet material have the improved characteristic that is coated with application layer that is beneficial to, for example paint, plastic-coated or the like.More specifically say, the present invention is related to a kind of work roll and its production, this work roll is suitable for the production of sheet metal strip, thin plate or sheet material, and this material is polychromy shell or the like the purposes that is suitable for as motor vehicle automotive lacquer (coating) housing and appliances.

Cold-reduced sheet as the exemplary of the sheet metal of spraying (coating) is normally made cold rolling steel successively through degreasing, annealing and surface rolling.In this case, surface rolling is to carry out the slight rolling surface that awards steel plate by the work roll with hair side to improve anti scuffing power in the compression moulding production process with a kind of suitable surface roughness.

When this metalloid plate, thin plate or band are used to make the housing of automobile, especially during shell, the last impression of paint after (coating) be a kind of crucial factor to the evaluation of vehicle, because the outward appearance of vehicle (appearance) quality is the attention that directly attracts client.The factor of decision coating metal band, thin plate, board quality is a lot, and in many factors, a particularly important factor is will have a kind ofly can reduce the irreflexive glossiness of paint face and resemble the very little clearness of distortion.The combination of the clearness of this glossiness and elephant is called the definition of elephant.

As everyone knows, the definition of the elephant of painted surface depends on the kind of paint and the technology of paint, but, the roughness on material metal thin plate, panel or plate surface has very big influence to it, below " sheet metal " speech will be used to refer to various types of metallic articles, comprise metal tape, metal shell, metallic plate or the like.In other words, when the less and irregular surface of ratio that flat surface on surface of thin steel sheet occupies occupies greatlyyer, the ratio that smooth part occupies on the face that painted is less with regard to less and irregular ratio like this.Thereby caused the diffuse reflection of light and reduced the clearness of glossiness and elephant, thereby reduced the definition of elephant.

In general, the roughness of metal sheet surface is normally represented with the average roughness Ra of center line.In addition, well-known is that center line average roughness Ra is big more, and the height difference between crest and the trough is big more, thereby the out-of-flatness of painted surface is big more and reduced the definition of elephant.

After hair side work roll that sheet metal was handled with common blasting treatment or electric spark carries out surface rolling, it shows a kind of out-of-flatness hair side part of irregular figure, be the crest and the trough of aforesaid irregular alignment, wherein smooth part only accounts for the minimum ratio of surface area.When this sheet metal was painted, the ratio of the smooth part of this paint face was little because overlay is that structure forms surfacewise.

In order to solve the problems referred to above in the prior art, proposed a kind ofly to come work roll is carried out the surface-treated method with laser beam.This to work roll with the first time that laser beam surface-treated method for example has been disclosed in the clear and 56-160892 of Japan Patent open (examination), Japan Patent is clear announces (examining) for the second time with 58-25587, Japan Patent is clear and 54-61043 is open for the first time and Japan Patent is clear and 55-94790 is open for the first time.But this previously presented technology always can not guarantee the work roll surface gratifying quality is not arranged.A problem that is run in the previous technology that proposes is that the surface treatment quality of work roll fluctuates along with the condition of work roll itself.This means that under some work roll condition the characteristic on the work roll surface of crossing with laser beam treatment can not be used for such surperficial roll.

The purpose of this invention is to provide a kind of work roll that is used for surface rolling, this work roll has the characteristic of having improved aspect the sheet metal producing, and this sheet metal can obtain the definition of satisfied elephant after paint, plastic-coated or the processing of this class.

Another object of the present invention provides the method and apparatus that is used for making work roll of the present invention.

For realizing above-mentioned purpose with other, work roll of the present invention on its roller surface, have a kind of regularly with become geometric irregular hair side part.Each irregular hair side part is made up of a crest and a trough, becomes crateriform.For the surface rolling effect that obtains, the shape of this summit becomes the annular that stretches round the edge of trough.According to the present invention, irregular hair side spread pattern partly is that the diameter of relating to out-of-flatness hair side annular crest partly decides, so that obtain the optimum efficiency aspect the qualified stem-winding high seeing after paint, plastic-coated or suchlike processing.

More specifically say, this work roll especially is used for directly producing a kind of sheet metal according to the present invention, the characteristics of this sheet metal are that its average centerline surface roughness Ra is in 0.3 to 3.0 mu m range, the micro-shape of forming surface roughness comprises the irregular quadrilateral crest part with flat top surface, the groove that groove sample trough partly like this forms round crest all or part of with and in trough part outside, the flat part in centre between the crest part, the flat part in this centre is higher than the bottom of trough part, be less than or equal to the end face of crest part, they satisfy following relation:

0.85＜Sm/D＜3.0

Sm-D＜450μm

30＜do＜500μm

20-η＜95%

Wherein Sm is the average centre-to-centre spacing between adjacent crest part, D is the average diameter of the outer perimeter of trough part, do is the average diameter of crest part flat top surface, and η is that the summation of plane surface area of the area of flat top surface of crest part and middle flat part is to the ratio of the area of whole sheet metal.

On the other hand, for the characteristic optimization that makes the work roll that proposes above with in order to realize the work roll of above-mentioned specification, the diameter D of this annular crest decides like this, promptly relate to the center heart between contiguous out-of-flatness hair side part apart from Sm decide with satisfy this condition be the ratio of Sm/D in 0.85 and 1.7 scope and the difference of Sm-D less than 280 μ m.This trough has the surfaces hardened layer in addition.

On the other hand, in order to make the work roll that is used for surface rolling that proposes above, the energy density of laser beam is chosen in optimum value.The technology of this manufacturing work roll can comprise with the harden step of crest surface portion of roller surface of the method for K cryogenic treatment.

According to an aspect of the present invention, one is used for the work roll that sheet metal carries out surface rolling is comprised the circumferential surface of partly being made up of a plurality of out-of-flatnesses that have determining deviation relation each other, each out-of-flatness part is made up of around the annular projection of depression a depression and, this out-of-flatness partly is arranged to have a kind of ratio, promptly the ratio of the external dimensions of the distance of the center to center between adjacent out-of-flatness part and out-of-flatness part in 0.85 to 1.7 scope and the difference of the distance of this center to center and external dimensions less than 280 μ m.

This work roll has hardened surface layer in the place that is equivalent to the projection part at least.Surface portion at out-of-flatness work roll partly is made up of the layer of a plurality of different components, its first outermost layer has a given martensite ratio, and the second layer that is right after ground floor includes martensite and εTan Huawu and the 3rd layer and includes martensite and carbide.The thickness of ground floor is 5 to 30 μ m, and the thickness of the second layer is 5 to 30 μ m, and the 3rd layer thickness is 5 to 30 μ m.Ground floor also includes one and gives the austenite of certainty ratio.If desired, the surface portion in the out-of-flatness part has a surface coating on ground floor.This surface coating can be made up of coating.This coating is preferably formed with chromium.

On the other hand, this work roll have one in the surface rolling process with the actual contacted contact area of back up roll, on this contact area, applied pressure is lower than 1000 kilograms/square millimeter.

According to a further aspect in the invention, a kind of method that is used in the work roll hair sideization of metal sheet surface roll, this method comprises the steps:

A kind of material roll and this material roll of supporting for the treatment of hair sideization is provided;

Drive laser is shone the outer peripheral face of material roll with laser beam predetermined position is formed by depression with around the circular protrusion of this depression to form this out-of-flatness of irregular part part, and the energy density of this laser beam is adjusted at 5 * 10 ⁴To 9 * 10 ⁶W/Cm ²Scope in.

Roller surface to hair sideization carries out the sub-zero temperature processing with the irregular superficial layer that hardens.

This method further has the following step: drive the material roll to form a plurality of out-of-flatness parts that come into line on circumference with predefined rotary speed;

axially make carry out between material roll and the laser relative displacement with mobile point of irradiation axially form be arranged to a plurality of on axial space the out-of-flatness part of relation spaced apart from each other.

In fact, this method is partly to form circumferential surface with a plurality of out-of-flatnesses spatially separated from each other, each out-of-flatness part is grouped into by a depression with around the ring-shaped protrusion that caves in, this out-of-flatness partly has been arranged to a kind of ratio, be ratio between the external dimensions of distance between the center of adjacent out-of-flatness part and out-of-flatness part within 0.85 to 1.7 scope, and the difference of distance between center to center and external dimensions is less than 280 μ m.

Another aspect of the present invention, a kind of equipment of making the work roll of rolled metal thin plate, the supporting arrangement that comprises a supporting material roll, one is used at material roll predetermined position illuminating laser beam to form out-of-flatness laser system partly, this out-of-flatness is partly by depression with formed round the circular protrusion of this depression, and the austenite that makes the surperficial hair sideization of work roll come will be included at least in part out-of-flatness part top layer transforms into martensitic hardened surface layer.

A kind of processing with sub-zero temperature is transformed into martensitic conversion means with austenite.The laser beam that laser system is sent, its energy density is 5 * 10 ⁴To 9 * 10 ⁶W/cm ²Scope in.

This device comprises that further the rotating speed with control rotates first drive unit that drives the material roll on supporting arrangement.And one be used for axially being used for second drive unit that causes relatively moving by a spacing of setting between material roll and laser system.On the other hand, this device can be included on the out-of-flatness part surface device that forms the coating that resistance to wears further or can comprise the breaker roll surface further and carry out device that normalizing the handles contact area between roller surface and the backing roll when adjusting surface rolling under predetermined value.This normalizing is handled and is used for the contact area that contacts with backing roll essence is provided when surface rolling, and institute's applied pressure is lower than 1000 kgf/square millimeters on this contact area.

This device can dispose and have the surface condition that can monitor hair side material roll and the control system that produces the sensor of transducing signal, be used for obtaining representing by arithmetical operation the value of hair side roller surface condition according to transducing signal, and with compare with the reference value device of the condition that decides hair side operation of this value of obtaining, be used for setting the device of the hair side condition that obtains and come the device of control appliance according to the hair side condition of setting.

In fact, this sensing device comprises that being used for searching the roller surface video image searches device with the image that detects surface condition, and this image is searched device and searched a kind of static image.

As a kind of variation, this sensing device comprises the coarse metric of a contact pin type, detects the irregularity degree of roller surface according to the stroke of the pin that contacts with roller surface.This sensing device also comprises the one scan control device, and this device is used for mobile in a predetermined manner pin and detect the surface condition of roll in predetermined zone.

By following be described in detail with the accompanying drawing of most preferred embodiment of the present invention will to the present invention relevant have more fully understand, but should not limit the invention to certain embodiments in any case, and only as explaining and the usefulness of understanding.

Fig. 1 is according to the explanation of the most preferred embodiment with hair side surface work roll of the present invention and the cross section of amplification;

Fig. 2 is the plan view of amplification of most preferred embodiment with the work roll on hair side surface;

Fig. 3 is the explanation schematic diagram of presentation image intelligibility measure mode;

Fig. 4 is the chart of a display centre line average roughness Ra and DIO value, and this Ra and DIO value are the values after painting with the rolling sheet metal of work roll of common sand-blast hair side, and this paint has been coated with two-layer;

Fig. 5 is the chart of display centre line average roughness Ra and DIO value, and this Ra and DIO value are to obtain after painting with the rolling sheet metal of work roll of common sand-blast hair side, and this paint has been gone up three layers.

Fig. 6 is a part of profile cutaway view, has shown the hair side state according to the work roll of handling as the high density energy with laser according to the present invention;

Fig. 7 is the sheet metal in surface rolling and the schematic cross-section of work roll;

Fig. 8 is the schematic cross-section of sheet metal behind surface rolling;

Fig. 9 is the plan view of sheet metal shown in Figure 7;

Figure 10 is the explanation and the schematic section of work roll and sheet metal, it shown work roll and rolling after sheet metal between size relationship;

Figure 11 is a plan view, and it has shown by the occupied η of the planar section of crest ₁The plane η that limits between the regional and adjacent out-of-flatness hair side part ₂Relation between the zone;

Figure 12 is the value according to Sm/D, the relation between the decrement λ during at the lip-deep plane of metal plate η part area ratio with at surface rolling;

Figure 13 be show sheet metal planar section η area than and paint the chart of three layers of relation between the DOI value under the situation.

Figure 14,15 and 16 is plan views of a signal, has shown to work as Sm/D than the not variation of the roughness figure on the plane of sheet metal simultaneously;

Figure 17 is the profile of micro-profile on work roll and metal sheet surface when Sm/D ratio is excessive;

Figure 18 is a schematic diagram of just processing the sheet metal of (shaping) process at withstanding pressure;

Figure 19 is the schematic plan view that shows the size relationship of adjacent out-of-flatness hair side part;

Figure 20 is the schematic section that carries out carrying out again after hair side is handled the work roll of sub-zero temperature processing through laser beam device;

Figure 21 shows the chart that concerns between the hardness number of sub-zero temperature treatment temperature and roller surface;

Figure 22 shows the Ovshinsky scale of construction after sub-zero temperature is handled, the chart of hardness and roughness reduction value;

Figure 23 be when being presented at given load the contact area between work roll and the backing roll than and actual contact pressure between concern chart;

Figure 24 is at the roughness reduction value on the work roll and the work roll chart with the relation between the actual contact pressure between backing roll behind the rolling 2Km sheet metal of display surface;

Figure 25 is the composition that shows the sheet metal cross section, and the out-of-flatness hair side partly forms in laser hair side process there;

Figure 26 is the chart of hardness that shows the part separately of Figure 25;

Figure 27 is presented at the center line average roughness on the sheet metal and the chart of DIO value, and a sheet metal in them is rolling with the work roll of most preferred embodiment, and another piece sheet metal is rolling with the work roll of common sand-blast hair side;

Figure 28 is a roughness three-dimensional dimension chart of representing the skin of paint that applies on the rolled metal thin plate with the work roll of most preferred embodiment;

Figure 29 is a roughness three-dimensional dimension chart of representing the skin of paint that applies on the rolled metal thin plate with common work roll;

Figure 30 is the microphoto with the metal sheet surface behind the work roll surface rolling of most preferred embodiment;

Figure 31 is the microphoto that carries out the foil surfaces of surface rolling with the common work roll of sand-blast hair side;

Figure 32 be with the amplification of the profile of the work roll of laser beam hair side the perspective chart;

Figure 33 is an explanation cutaway view, has shown after laser beam hair side and surface rolling are handled through sub-zero temperature to handle the thickness of the mutually different component of each layer on out-of-flatness hair side part that forms again;

Figure 34 is the hardness of layer separately of Figure 33;

Figure 35 is presented at the center line average roughness Ra on the sheet metal that painted and the chart of DIO value, and sheet metal stock a kind of has the structure that shows, another kind of work roll institute surface rolling by common blasting treatment in Figure 33;

Figure 36 shows the chart that reduces the roughness on the work roll, and wherein a roll is handled through the row sub-zero temperature after the laser hair side is handled again, and another root stands the laser beam hair side to be handled, and other again one is stood blasting treatment;

Figure 37 is the chart that is presented at the reduction of roughness on the sheet metal, these sheet metals are separately by a few thing roll institute surface rolling, wherein a work roll stands the subzero processing of low temperature again behind the laser beam hair side, and another root stands the laser beam hair side, and another root stands blasting treatment again;

Figure 38 explains profile, has shown and carry out the thickness of the mutually different component of each floor is formed in the subzero processing of low temperature in irregular hair side district another example after laser hair side and temper;

Figure 39 is the hardness of each other layer of Figure 38;

Figure 40 is the chart of center line average roughness Ra and DIO value on the sheet metal that is presented at after spraying paint, and one of them material metal thin plate has the structure that Figure 38 shows, another is by the common work roll surface rolling of blasting treatment.

Figure 41 is presented at the chart that roughness on the work roll reduces, and wherein the stand sub-zero temperature of a roll behind the laser hair side handled, another root stand the laser beam hair side and again another root stand blasting treatment;

Figure 42 is presented at the chart that roughness reduces on the sheet metal, these sheet metals are by a few thing roll surface rolling separately, wherein a roll is to stand sub-zero temperature to handle behind the laser beam hair side, and another root stands the laser beam hair side, and another root stands blasting treatment again;

Figure 43 is the explanation profile, has shown after laser beam hair side and temper and has handled the thickness of forming the mutually different component of each floor in out-of-flatness hair side district by sub-zero temperature;

Figure 44 is the hardness of the respective layer of Figure 43;

Figure 45 is presented at the center line average roughness Ra on the sheet metal that sprayed lacquer and the chart of DIO value, and one of them material metal thin plate has the shown structure of Figure 43, and another is by the common work roll surface rolling of blasting treatment;

Figure 46 and 47 is the increase work rolls and the chart that is rolled the decline of roughness on the sheet metal that show according to the working roll mill length, these working rolls are carried out temper behind the laser beam hair side, carry out the work roll hair side and carry out the working roll hair side with common sand-blast with laser beam;

Figure 48 is the chart that shows the reduction of roughness on the work roll, after handled by sub-zero temperature, another root stands the laser beam hair side to one of them roll at the laser hair side, and another root stands blasting treatment again;

Figure 49 is the chart that is presented at the reduction of the roughness on the sheet metal, and they wherein stand sub-zero temperature and handle respectively by work roll institute surface rolling behind the laser beam hair side of a roll; Another root stands the laser hair side, and another root stands blasting treatment again;

Figure 50 is the explanation profile, is presented at laser hair side and temper after sub-zero temperature is handled another example that forms the thickness of the mutually different component of each floor in out-of-flatness hair side district;

Figure 51 is the hardness of Figure 50 respective layer;

Figure 52 is the chart of center line average roughness Ra and DIO value on the sheet metal that is presented at after spraying paint, and one of them material metal thin plate has structure shown in Figure 50, and another is by the common work roll surface rolling of blasting treatment;

Figure 53 is the chart that is presented at the reduction of roughness on the work roll, and one of them work roll stands sub-zero temperature behind the laser beam hair side handles, and another root stands the laser hair side, and another root stands blasting treatment again;

Figure 54 is the chart that is presented at the reduction of roughness on the sheet metal, these sheet metals are by a few thing roll difference surface rolling, one of them work roll stands sub-zero temperature behind the laser beam hair side handles, and another root stands the laser hair side, and another root stands blasting treatment again;

Figure 55 is used for carrying out the perspective view that the laser beam hair side is handled the most preferred embodiment equipment of the work roll of making most preferred embodiment according to the present invention;

Figure 56 shows to be used for launching the nozzle of auxiliary gas and the schematic diagram of the correlation between the roller surface;

Figure 57, the 58th, the graphics in the out-of-flatness hair side district that forms by the laser beam hair side;

Figure 59 and 60 has shown the example of correlation between the surface portion degree of depth of work roll and hardness;

Figure 61 is presented at sub-zero temperature to handle the back Ovshinsky scale of construction, the chart of hardness and roughness reduction value;

Figure 62 is the chart that shows the relation of roll surface roughness and mill length;

Figure 63 has shown and has concerned between the hardness and the degree of depth on the surface portion of work roll;

Figure 64 is the chart that concerns that shows roll surface roughness and mill length;

Figure 65 has shown the example that concerns between the degree of depth of work roll surface portion and hardness;

Figure 66 (A) and 66(B) be to show the chart that concerns between work roll and metal sheet surface and the mill length;

Figure 67 is the block diagram that is used for controlling the most preferred embodiment of the control system that work roll laser beam hair side is handled according to of the present invention;

Figure 68 is the part anterior elevational view of most preferred embodiment that has the control system device of Figure 67;

Figure 69 is a flow chart, has shown the laser beam hair side control program of the hair side system that controls shown in Figure 67.

Figure 70 is a flow chart, has shown the process of the image processing of carrying out in the control system shown in Figure 67;

Figure 71 is the chart that demonstration comes the sensed luminance level to change according to the difference of the incidence angle of laser beam;

Figure 72 is the explanation signal that the image of roller surface amplifies;

Figure 73 is the block diagram according to another embodiment of laser hair side control system of the present invention;

Figure 74 is the schematic diagram of the position of the roughness gauge used in the control system shown in Figure 73;

Figure 75 is the schematic diagram that shows the deviation profile analysis mode;

Figure 76 shows glossiness and SRa/W ₂The chart that concerns between the α;

Figure 77 is the flow chart that is presented at the laser beam hair side control program of carrying out in the control system shown in Figure 73.

Now further specify with reference to the accompanying drawings.As shown in Figure 1, the work roll laser beam hair side that is used for surface rolling of most preferred embodiment.The method and apparatus of this work roll with the laser beam hair side will be narrated below.

The surface portion that is exposed in the laser energy is melted on the surface that laser beam is shone successively the work roll that is rotating regularly, thus with well-regulated with become geometric figure form ground on the surface 3 of work roll, to form the out-of-flatness hair side part 1 of a series of volcanoes shape.Shown in Fig. 1,2 and 6, there is a trough 1a in each out-of-flatness hair side district.At the bottom of the deposite metal of this work roll from the surface water horizontal line 6 of work roll upwards protuberance with the form of ring around trough 1.This bump will be called " annular peak " or " peak shape ring " later in the whole text, and always number to number 2 at this annular peak.On the other hand, shine with formation crateriform out-of-flatness hair side district 1 separately with laser beam during, metal is melted by the energy of laser beam and forms heat affected layer 5 at the circumference along trough 1a.

As illustrated in fig. 1 and 2, in an illustrated embodiment, wherein the center C in out-of-flatness hair side district 1 vertically and circumferencial direction align and the interval Sm of a rule partly arranged with respect to the adjacent out-of-flatness hair side of work roll 3.

The embodiment of Fig. 1 and Fig. 2 is formed by out-of-flatness hair side part 1, in out-of-flatness hair side part 1, trough 1a and ring-type crest 2 are to arrange like this, in such arrangement, this crateriform out-of-flatness hair side district 1 and adjacent out-of-flatness hair side district with predetermined, be that the interval S m of certain center to center axially and on every side aims at (circumference) with respect to contiguous irregular hair side district.The size of the diameter at trough 1a and ring-type peak 2 and the degree of depth of trough is determined by shining work roll 3 lip-deep intensity of laser beam and density.The outer diameter D at annular in the shown example peak 2, it represents the outmost size in out-of-flatness hair side district 1, is that the interval S m according to above-mentioned center to center selects, and therefore can reserve the part 6a of surface level between contiguous out-of-flatness hair side district 1.Above-mentioned out-of-flatness hair side district 1 by while rotate or axially the mobile working roll regularly illuminating laser beam form regularly, thereby the out-of-flatness hair side part of the surface of roll by these formation become coarse state.The coarse state of this roller surface as illustrated in fig. 1 and 2.Spacing between out-of-flatness hair side district 1 is adjustable, and its method is the frequency of rotation situation control laser beam emission of velocity of rotation of the work roll related on the rotation direction of work roll and the axially movable spacing of launch point of control laser beam.

Though what it should be understood that the present invention of having narrated uses is the laser of the high density energy, is to use plasma or electron beam also can obtain same result as the highdensity energy.

As previously mentioned, the degree of depth in out-of-flatness hair side district and diameter-diameter limit by the external diameter at annular peak 2-determined by the time of the intensity of laser beam of incident and irradiation, and it has provided a value that is equivalent to the roughness of the surface roughness of the hair side work roll of common blasting treatment.

By the substrate of the roll of laser beam heats because the huge intensive energy of illuminating laser beam becomes metal vapors immediately.In this case, thus molten metal has been formed trough 1a by the blow off surface of roll of the steam pressure that is produced.On the other hand, by the deposite metal blown afloat be bonded at again trough around and formed ring-type crest 2 around trough.These a series of processes can be finished better by using an assist gas, for example blow on application point with oxygen or other gas.

Carry out the sheet metal of surface rolling, for example cold rolling sheet metal is at first annealed or other necessary processing step.But after the necessary processing, this sheet metal stands rolling, this rolling be to utilize the hair side roll of aforesaid most preferred embodiment to apply a little decrement in the surface rolling stage.In this surface rolling process,, the hair side figure that forms on the work roll surface gets on to award sheet metal with rough surface thereby being transferred to the surface of sheet metal.

Metal sheet surface to surperficial rolling sequence is carried out microexamination, and the annular peak 2 in out-of-flatness hair side district 1 under high pressure is pressed into the surface of sheet metal 7.This just causes near the material plastic flow that forms the part in a certain zone of metal sheet surface, and this metallic sheet stock is softer than work roll.Therefore, the metal flow of sheet metal 7 forms to the peak valley 1a in out-of-flatness hair side district 1 and rises part 10, and this part 10 will be called as crest.Crest 10 has circular cone one cylindrical shape thereby flat top surface 8 is arranged.In fact the end face 8 of the crest that forms like this on metal sheet surface is parallel to the flat generally original surface of sheet metal.On the other hand, the part 9 of sheet metal 7 is complementary also recessed with the terrace part 6 of work roll 3.The top of crest 10 and the difference in height between the terrace part 9 have so just been enlarged.Between crest 10 and platform 9, formed annular groove 11 by the ring-type peak 2 in the out-of-flatness hair side district 1 of work roll 3.Behind the surface rolling, transfer in working roll 3 lip-deep uneven main plots and just to have had the crest 10 that has flat top surface 8, annular groove 11 and the platform area between the out-of-flatness hair side district that is forced out on the sheet metal 7 like this.The height of platform area 9 is higher than the end of groove 11, but is less than or equal to the end face 8 of crest 10.

Can see that from above after rolling, the planar section of being made up of the flat top surface 8 and the middle terrace part 9 of crest 10 has increased in the shared ratio of metal sheet surface.Reduced the relative scale of the transition angled section 13 at the end of the flat top surface 8 of crest 10 and groove 11 like this.As shown in Figure 9, this out-of-flatness hair side that is formed on the sheet metal 7 partly is to arrange like this, promptly has rule and geometric figure identical on the work roll 3 that coexists.The center to center Sm ' that is to say adjacent out-of-flatness hair side district on sheet metal is corresponding with the center to center Sm of the adjacent trough 1a of work roll in fact.Equally, the maximum outside diameter D ' of annular groove 11 is corresponding with the maximum outside diameter D at the annular peak 2 of work roll 3 in fact.

Here, the definition of the elephant of sheet metal is with being referred to as that the DOI value is represented or representing with the measured value of the Dorigon table of Hunter experiment Co., Ltd manufacturing.This DOI value DOI=100 * (Rs-R _0.3) S/Rs represents that wherein Rs is with respect to a certain sample S, light is with 30 ° of incidence angles irradiations and by the intensity with the specular light of 30 ° of specular angles reflections, R _0.3Be intensity as shown in Figure 3 with 30 ° ± 0.3 ° of angle of reflection scattered beam.Fig. 4 and Fig. 5 have shown the DOI value of indicator diagram seeing and the relation between the center line average roughness Ra.Fig. 4 is that the hair side roll with common blasting treatment carries out having applied its gross thickness of two layers of coatings on the sheet metal of surface rolling is the situation of 55 μ m, and Fig. 5 is that to have applied three layers of its gross thickness of coating on same sheet metal be the situation of 85 μ m.Find out obviously that from Figure 4 and 5 when the center line average roughness Ra increased, the DOI value of representing images definition descended image definition is descended.The example of Figure 4 and 5 will compare with the variation of DOI value behind the sheet metal paint of work roll 3 surface rollings of most preferred embodiment.

The hair side surface of the work roll of handling through the laser beam hair side 3 and be defined as follows with reference to Figure 10 and 11 through the size of each part of the sheet metal of the work roll surface rolling of illustrated most preferred embodiment:

D: the maximum outside diameter of the external diameter of the ring-type crest 2 of irregular hair side part or representative annular groove 11 on sheet metal on the expression work roll surface;

D: the internal diameter at annular peak on the surface of expression work roll 3;

d ₀: the diameter that is illustrated in the flat part 8 of crest 10 on the sheet metal 7;

H: the degree of depth of the trough 1a in the hair side district of expression work roll surface irregularity;

h ₁: the height at ring-type peak 2 and in the degree of depth from the end face of the terrace part 9 of centre to the groove 11 at the end of groove on the sheet metal on the expression work roll surface;

h ₂: be illustrated on the sheet metal height with respect to the flat part 8 of halfpace 9;

α: be illustrated in work roll surface irregularity hair side district annular peak 2 from the inside to outmost width;

Sm: the distance that is illustrated in center to center between the out-of-flatness hair side district 1 adjacent on the work roll; Be also illustrated in the distance between the center to center between the crest adjacent on the sheet metal 10 conversely

The influence to the area ratio η of the surface portion of sheet metal behind surface rolling of the condition of forming the geometric graph in out-of-flatness hair side district of the coarse profile of roller surface and surface rolling is studied according to the data that propose above.The area that the area ratio η of planar section is used in the flat part 8 of crest 10 on the sheet metal occupies area than η and mid-plane part 9 and occupies than the total value of η and represent.

η＝η ₁+η ₂……（1）

In addition, η ₁The decrement of value during with surface rolling become be different because flow into the degree of metal flow of sheet metal of trough 1a in the out-of-flatness hair side district of work roll according to the difference of decrement.Therefore the diameter d of the flat top surface 8 of crest 10 changes.On the other hand, the η that decides according to the Sm/D value ₂Value remain unchanged.In this most preferred embodiment, ratio Sm/D is set in more than or equal to 0.85 and is less than or equal in 2.0 the scope.In order to experimentize, used steel roll to come surface rolling.Decrement is that the reduction of thickness is in 0.4% to 2.4% scope.To the area ratio η through the planar section of the sheet metal 7 of surface rolling, just the area ratio η of flat part 8 ₁Area ratio η with halfpace part 9 ₂Measure.Figure 12 has shown the result who measures.As can see from Figure 12, the area ratio of planar section has bigger variation with the difference of Sm/D value.

The out-of-flatness that another experiment is used for finishing the work roll surface is shifted, and determines the parameter S m of out-of-flatness therein, and D is changed to different values with d.In addition, decrement λ also changes when surface rolling.By changing the parameter of setting above, prepared by the different area ratio η of the planar section of the sheet metal of surface rolling.To three layers of black paint of sheet metal coating of the rolling mistake in plane, each sheet metal that was coated with three layers of paint is measured the DOI value, Figure 13 shows the result of measurement.Can find out significantly that from Figure 13 if the area ratio η of planar section improves, the DOI value also improves.Generally speaking when steel plate was used to the shell of making automobile, in order to obtain satisfied quality and impressive outward appearance, the DOI value should be not less than 94%.For this purpose, the value of η should be not less than 35%.Yet it is when needing high seeing, 20% just enough as long as the η value is not less than.

The size S for example of decision seeing, Sm, the surface roughness profile of H and this defined work roll in class front can change by the hair side condition that adjustment is used for the work roll of surface rolling when laser operations.Adjust the rotating speed or the number of revolutions of work roll when for example the realization of this class adjustment can be used on hair side, the irradiation frequency of laser beam, intensity of laser beam and density, the speed that moves axially at the lip-deep laser beam point of irradiation of work roll, the irradiation time of laser beam, assist gas is as oxygen, or the like the condition of air blowing.If what plan surface rolling is common shapable cold rolled metal steel, with be that the laser beam device hair side is the work roll of 0.5 to 5 μ m to Ra, the surface of this work roll should have ring-type peak 2, and the width α of each is at 20 to 40 mu m ranges and height h ₂At 5 to 30 mu m ranges.

The surface roughness profile that forms on sheet metal, three kinds of forms that show among Figure 14,15 and 16 are that the ratio according to different Sm/D obtains, and that is to say that when Sm/D was set at 1, adjacent groove was just adjacent to each other as shown in figure 14.As shown in figure 15 when Sm/D greater than 1 the time, this adjacent annular groove 11 just is separated from each other.On the other hand, as shown in figure 16, when Sm/D less than 1 the time, this adjacent annular groove 11 overlaps each other.

Therefore the ratio that changes Sm/D just can obtain multi-form surface roughness profile.In this respect, it is prepared by laser beam device to have a work roll that is used for surface rolling of different Sm/D ratios.Utilize this ready work roll, after annealing, under suitable decrement, on cold-reduced sheet, form the hair side figure through surface rolling.Then, the steel plate withstanding pressure forming test and the paint test of this hair side obtain following result by above test.

As shown in figure 17, after steel plate 7 is by work roll 3 surface rollings, because the value of the Sm/D of work roll increases a lot, pressure forming is carried out as shown in figure 14 in zone to the mid-plane part 9 between the rolling adjacent peaks of crossing on the steel plate 10, and the metal fragment of peeling off on the mid-plane 9 at broad during the compression moulding is difficult to be caught thereby still stay between operated pressing tool 14 and the mid-plane part 9 by groove 11.In addition, Sm/D increases the space that more meaning works the groove 11 that stores the lubricating oil effect relatively to be dwindled, thereby can cause lubricated difficulty.Therefore, when Sm/D is undue big, when pressure forming, just is easy to generate scratch or burns.

On the other hand, also need to control middle planar section 9 or the absolute value of Sm/D.That is to say, with the laser beam hair side time, the size of the ring-type crest 2 on work roll, just width α and height h ₁Be relevant with this situation, promptly the part metals in trough 1a that is melted by laser beam is swelled around it and is solidified.When the D increase, α and h also increase.Here it is when D increases, and the ability of the storage lubricating oil when pressure forming increases with the ability of catching the metal fragment of peeling off, and these factors all are very favourable to preventing plucking (scratch) and burning.Yet, it is that trough is to be present between the surperficial pressing mold of material to be processed and the material relatively in the sliding length scope as the groove 11 that can catch the metal fragment of peeling off partly that this validity is limited to this situation, and therefore the metal fragment of peeling off little by little deposits and causes scratch at last and burn.In order to satisfy the demand, the absolute value of width (Sm-D) that must make halfpace part 9 is less than a certain numerical value.

Relevant this respect, from before experiment find, if steel plate does not have very high mouldability, when they are used to make the automobile case of seeing that need be higher, because demanding seeing, because the deformation rate in compression moulding is within 10%, unless in the process of compression moulding plucking and burn be can recurrent Sm/D value exceed 1.7, also find simultaneously, in order to prevent plucking and burn that the absolute value of wide (Sm/D) of this mid-plane part 9 will contract and be less than or equal to 280 μ m.From before the partial results that draws the experiment be shown in 1 li of subordinate list.Be noted that 1 li of subordinate list value (Sm-D) ₁And (Sm-D) ₂Be displayed among Figure 19.

On the other hand, the ratio of Sm/D is relevant nearly with the area ratio η of planar section on the sheet metal as previously mentioned.That is to say that area ratio η is big more, the definition of elephant is also just high more.Therefore need bigger area ratio η in order to obtain high seeing, to be perfectly clear, this means big planar section.On the other hand, in order to prevent plucking and burn that too big planar section is unwanted.Consider these, and obviously as seen from subordinate list 1 and Figure 12, the maximum area ratio η of acceptable planar section be approximately 85% and the ratio of maximum Sm/D be 1.7.

Therefore, in most preferred embodiment, the higher limit of Sm/D value is set at 1.7.More suitable in addition distance (Sm-D) is less than 280 μ m.In addition, if the ratio of Sm/D is set to less than 0.85, carry out the hair side operation with the high density energy etc., for example laser beam and similar devices are when forming out-of-flatness hair side district, just unstable.Control Ra roughness is just very difficult like this, so lower limit set is 0.85.

Generally speaking, the typical material that is used for making work roll is the forging roller steel through overcure that includes C and the high composition ratio of Cr.This roll stell carries out cure process, Cr carbide precipitation when oxidation through oxidation processes under the condition of the thin carbide of precipitation.After cure process, formed martensite at the surface portion of 50 to the 100 μ m degree of depth of material roller.This material roll through hardening is temper at low temperatures.Therefore, before the laser beam hair side was handled, the surface portion of material roll was mixed by martensite and εTan Huawu and forms.

Laser beam is shone the surface of material roll, cause that in the metal molten at point of irradiation place or fusion vaporization forms the ring-type peak 2 around trough 1a, a certain amount of there metal is removed.The size separation of the heat affecting when the hair side processing is looked on the border at trough 1a and ring-type peak 2 usually as shown in figure 20 becomes three layers.The 2a of the superiors is a molten metal layer, and in this one deck, the carbide of precipitation and Cr carbide are fused in sill makes it be lower than the temperature of atmosphere to reduce Ms point (it is to form martensitic temperature standard).Consequently when being the temperature cooling of atmosphere, also keeping the austenite structure of quite a large amount of non-martensites common when the surface of roll.Therefore the hardness of this layer 450 to 550HV.

On the other hand, this second is that the intermediate layer is to be heated to about 900 ℃ layer, and this temperature is equivalent to hardening temperature in fact.This layer promptly is cooled to atmospheric temperature and is rehardened.By these, this one deck becomes the Malpighian layer that includes εTan Huawu, and the hardness of this one deck is in 800HV to 900HV scope.

The 3rd just the innermost layer be one to be heated to 400 ℃-800 ℃ layer.The temperature tempering that this layer quilt is high relatively comes deposit C and Cr.The hardness of this one deck is at 650HV to 750HV.The 3rd is innermost layer F face, and a parent metal layer is arranged, and this layer is not subjected to the influence of hair side heat, and its hardness is in 800HV to 900HV scope.

The power that is used for the laser beam that hair side handles is in 600W to 2500W scope.If use the laser beam that is lower than 600W, the energy of laser beam can not satisfy the fusing parent metal effectively to form the out-of-flatness zone of needs.On the other hand, the energy of laser beam is during greater than 2500W, may on the camera lens of laser machine thermal deformation take place and causes the instability of laser state and bring the difficulty of roughness control.

Use the laser of 600W to 2500W, it is to carry out under such condition that hair side is handled, and promptly the irradiation duration of each point of irradiation is in the scope of 30 to 100 μ sec.Under this condition, the diameter D of trough 1a changes in the scope of 120 μ m to 350 μ m.

In this case, the variation of the thickness of three layers depends primarily on the energy of the laser beam that is applied.That is to say, when laser beam when be 30 μ sec to 100 μ sec the perdurabgility of each point of irradiation irradiation, as using the laser of 600W, and the thickness of resulting three layers is about 5 to 15 μ m, if use the laser of 2500W, then thickness is 20 to 30 μ m.

As previously mentioned and as shown in figure 20, the ring-type peak 2 in out-of-flatness hair side district is that outermost layer 2a is formed by including martensitic ground floor, and its hardness is at 450HV.

Therefore, ring-type crest 2 is softer.This softer layer stands draught pressure when surface rolling is carried out in the help of using this class work roll and adding top backing up roll.This will cause that plastic deformation is to reduce the height of crest 2 by the percentage elongation of mill length.

Because ring-type peak 2 is made up of soft relatively material, can not be on sheet metal so the height at ring-type peak is easy to be reduced to certain height the essential degree of depth of reserved slit.This just make keep on the surface of work roll essential roughness become impossible.Therefore changing work roll is exactly essential to keep satisfied high-quality in surface rolling hair side process.

For the speed that the height that delays ring-type peak 2 reduces, must carry out cure process to the ring-type peak.According to the embodiment that has shown, the work roll by the laser beam hair side is carried out sub-zero temperature handle.

This that is to say, is carrying out in the process of hair side this Mf point with laser, putting martensitic formation at this is done, be greatly diminished because of C and Cr carbide are dissolved in the parent metal, the decline of this temperature spot is substantial, and the Mf point is reduced to below the atmospheric temperature.So handle by sub-zero temperature, the austenite that exists in ground floor 2a is changed into martensite and is made 2 sclerosis of ring-type peak.

Temperature and the relation between ring-type peak 2 hardness about K cryogenic treatment are shown in Figure 21.When just the temperature of K cryogenic treatment is in 20 ℃ to-20 ℃ scopes, in the ground floor 2a that forms ring-type peak 2, do not observe any variation.When the temperature of K cryogenic treatment drops to when being less than or equal to-40 ℃, the hardness of ground floor 2 increases to about 900HV.This has just proved that the K cryogenic treatment by being less than or equal to-40 ℃ temperature obtains high rigidity effectively.

Be noted that though hardness has improved, the ability to bear of distortion descends and the easy embrittlement that becomes when making ground floor 2a become pure Malpighian layer by K cryogenic treatment.Therefore the probability that the ring-type peak breaks in the surface rolling process has increased.

Figure 22 has shown austenitic amount, the relation between hardness and roughness descend.In order to measure the decline of roughness, be that flat guiding principle has carried out surface rolling to the long band steel of 60Km at mill speed 100m/mim.

From Figure 22 as seen, when austenitic amount was less than or equal to 15%, obviously the enough height of hardness but ring-type peak 2 was cracked high as can not to accept.The possibility of the cracked increase in the ring-type peak very high possibility that roughness is reduced that becomes increases greatly.On the other hand, when austenitic amount greater than 30% the time, the hardness at ring-type peak 2 become enough and cause unacceptable very short time inner height be reduced to unacceptable level.From above-mentioned discussion, can find out significantly, austenitic component in 15% to 30% scope, can obtain the ring-type peak life-span and cracked between optimum balance.Therefore, must carry out sub-zero temperature handles so that austenitic component is remained in 15% to 30% the scope.

This K cryogenic treatment can be carried out with any prior art.For example the work roll through the laser beam hair side can be immersed in the liquid nitrogen.Roll can be immersed in addition and carry out K cryogenic treatment in the dry ice liquid.

On the other hand, for hard surface layer is provided on roller surface, for example wear and tear to reduce by coating, this is a kind of known technology.For example, it also is possible reducing wearing and tearing greatly with surface treatment, for example forms Ti coating, is example with chromium plating with Cr coating, metal component coating, ion plating, and can obtain hardness is the substantive hard coating of 950HV to 1050HV.But, plating the Cr superficial layer if handle in non-hardened on the ring-type peak 2 of K cryogenic treatment for example, the ring-type peak 2 below coating is tending towards bearing concentrated pressure during carrying out surface rolling by backing roll.This breaks coating with regard to causing the separation between crest surface and the coating.Therefore, even formed coating, also will itself carry out cure process to ring-type peak 2 before coating carries out, this is a basic need.Consequence after cover layer comes off is, in case after cover layer came off, the reduction of roughness was accelerated with high speed, and also faster than ring-type peak without coating.

Pass through when forming chrome plating on the work roll of K cryogenic treatment after using the laser beam hair side, hardness is that the Cr coating of 1050HV is formed on the first Malpighian layer 2a again, and this Malpighian layer has the hardness of 900HV by K cryogenic treatment at 2 places, ring-type peak.As previously mentioned, next coming in order are that the hardness of the second promptly middle Malpighian layer 2b is 900HV, and the hardness of innermost tempered layer 2c is 750HV, and the hardness of parent metal layer is 850HV.In this case, the hardness of the 3rd tempered layer of 2c is minimum.But because the 3rd layer of 2c from the surface farthest, it will be without undergoing the draught pressure that causes the 3rd layer plastic deformation takes place, and the result is that the plastic deformation at ring-type peak 2 is lowered and generation equably.This has just reduced the possibility of peeling off of Cr coating in fact.Thereby the interaction energy that resistance to wears of Cr coating is brought into play effectively under this arrangement.

Be noted that the coating that 1 μ is thick is enough in order to guarantee the wear resistence of coating.Yet in this most preferred embodiment, coating is 5 μ m to 15 μ m.If the thickness of coating is less than 1 μ m, this coating will promptly be worn when surface rolling begins and cause inefficacy.On the other hand, when the thickness of coating greater than 15 μ m, the tackability of coating descends and comes off easily.On the other hand, when forming TiN coating with ion plating method, the preferred thickness of this coating is 1 μ m.Than this thinner coating will be disadvantageous, because so thin coating will be worn in the process of surface rolling soon.On the other hand, as the thickness of the TiN coating 5 μ m that became, be inconsiderable from the cost viewpoint of coating.

As previously mentioned, during surface rolling, work roll 3 contacts with backing roll.When the surface of work roll and backing roll is flat, this contact area A can be expressed as:

A＝W×L

Wherein W is the width of the roll that contacts with each other,

L is the axial length of work roll.

Contact pressure between work roll during the surface rolling and backing roll is called as hertz (hertz) power.Usually in surface rolling hertz power in 40 to 60 kgfs/square millimeter scope.On the other hand, under the rolling situation of the roller surface of using the most preferred embodiment of crossing by the laser beam hair side, load centralization is on the ring-type peak 2 in the out-of-flatness hair side district of work out-of-flatness roll 3.In order to reduce the wearing and tearing of work roll, the especially wearing and tearing at ring-type peak, the pressure load that reduces unit are is effective.

Figure 23 has shown the situation of change that acts on the actual load on the ring-type peak 2.In in Figure 23, trunnion axis is represented the area ratio of ring-type peak 2 with respect to total contact area.The contact area at ring-type peak 2 will be called " real contact area " " the actual load that applies " vocabulary afterwards and show the pressure load on the unit are that acts on ring-type peak 2.

In order to experimentize, 6 cover rolls have been prepared, each root roll of these roll sheaths all carries out hair side by laser beam with 230 μ m spacings to be handled, in this 6 cover roll, three cover rolls are unprocessed after the laser beam hair side is handled, and its excess-three cover work roll carries out the superficial layer of sub-zero temperature processing with the annular peak that hardens.Utilize these rolls, carry out the surface rolling test with the milling train of tandem type, hertz power be changed to 32 kgf/square millimeters, 45 kgf/square millimeters and 63 kgf/square millimeters, surface rolling SPCC material five roll coil of strips (100 tons).

By observation to surperficial rolling experiment, be significant when finding rolling first roll coil of strip of being reduced in of on work roll hair side surface, behind the surface rolling of finishing five roll coil of strips, the variation of roughness becomes and obviously reduces.In this case, measured real contact area between work roll and the backing roll.In addition, the actual load of exerting pressure with the representative of hertz power is also measured, in Figure 23, the curve map that has black color dots has shown the measured value that the work roll without K cryogenic treatment is measured, and the curve that has white point has shown the measured value that the work roll through K cryogenic treatment is measured.In both cases, compare all in 1% to 2% scope in rolling preoperative contact area.

As can be seen from Fig. 23,63 kgf/square millimeters the hertz pressure the surface rolling situation under, contact area is than being increased to 9% from 8% approximately under high relatively speed.Thereby this means in bigger plasticity of rolling starting stage and change the height that ring-type peak 2 takes place to have lowered.The contact area ratio reaches after 8% to 9%, and the speed that the contact ratio increases becomes saturated.From experiment, find even under different hertz pressure, the plastic deformation at ring-type peak 2 becomes saturated when actual load pressure reaches certain value on the unit are at ring-type peak.That is to say at work roll without K cryogenic treatment thereby have under the situation of roll on soft top layer, the actual pressure that applies when being 600 kgfs/square millimeter plastic deformation be tending towards saturated.On the other hand, through K cryogenic treatment thereby when having the surfaces hardened layer on the ring-type peak, the plastic deformation on the ring-type peak 2 of the actual pressure that applies when being 1000 kgfs/square millimeter tends to saturated at work roll.

In addition, after the uniform normalizing processing of the height that makes the ring-type peak was carried out effectively, the size of plastic deformation can be lowered.Therefore; even undertaken that hair side is handled but without the work roll of K cryogenic treatment by laser beam; make it be less than or equal to 600 kgf/square millimeters by carrying out the load of exerting pressure that surperficial normalizing is handled and adjustment is actual, the reduction of the roughness of hair side work roll also can reduce effectively.Equally, make it be less than or equal to 1000 kgf/square millimeters to implementing surperficial normalizing processing through the stiff dough hair side work roll of K cryogenic treatment and keeping the actual working pressure load, the reduction of the roughness of roller surface also can reduce considerablely.

In preferred process, make the height at ring-type peak evenly move the normalizing processing that chemical industry is made roll, be to impose different loads with the contact roll to carry out.The normalizing on surface is carried out before handling and being preferably in K cryogenic treatment.

To make a practice of the roll of handling in order checking, to have carried out another experiment.In order to use when the surface rolling, work roll at first carries out normalizing with touch roll then with the laser beam hair side to be handled.Several work rolls are wherein arranged again through K cryogenic treatment.Using ready like this work roll, is to carry out surface rolling under the situation of 100m/min in pressing speed to the long metal strap of two kms.When surface rolling, each work roll is imposed different load pressures, behind the long band steel of rolling two kms, check the decline (Rz) of roughness.Figure 24 shows its result.

In Figure 24, trunnion axis is represented actual pressure, the actual pressure that draws divided by total contact area at the ring-type peak 2 that contacts with backing roll with rolling pressure.As for this contact area, the contact area at the ring-type peak of handling with surperficial normalizing 2.On the other hand, vertical axis is illustrated in the variation of the roughness of roller surface behind the surface rolling two km band steel.

In Figure 24, stain represents that measured value that undressed work roll is measured, white point represent the measured value that the work roll after K cryogenic treatment is measured.As can be seen from Figure 24, when the load pressure on the actual unit are that is applied to ring-type peak 2 exceeds 600 kgfs/square millimeter, reduce significantly without the roughness on the rolled surface of the work roll of K cryogenic treatment.On the other hand, to through the work roll of K cryogenic treatment, when the actual pressure that adds was greater than or equal to 1000 kgfs/square millimeter, the roughness of roller surface just began reduction.

When real contact area being adjusted, can adopt following method for making actual load pressure be lower than above-mentioned force value:

(1) drive by the work roll of laser beam institute hair side, make with a touch roll to contact, the roughness of this touch roll is lower than the roughness of work roll, and the hertz pressure that applies is less than or equal to 60 kgf/square millimeters;

(2) come the height at grinding work roll ring-type peak with sand paper emery wheel or the like, so that the height at all peaks is even;

(3) carry out slight shot-peening, sandblast or similar processing, grind ring-type peak 2 evenly;

(4) use laser beam, the circumferential length of ring-type summit is adjusted to more than or equal to 60% of the circumferential length of all out-of-flatness zone purifications 1; For this purpose, the incidence angle θ of assist gas (seeing Figure 56) is chosen as 60 ° to 90 °.

Example 1

In first example, the work roll of φ 70mm and the backing roll of φ 140mm have directly been used.This roll is loaded into small-sized 4 roller mills.This routine employed work roll is prepared in accordance with the present invention and has following component:

The C:0.85%(percentage by weight)

The Si:0.8%(percentage by weight)

The Mn:0.4%(percentage by weight)

The Ni:0.15%(percentage by weight)

The Cr:2.9%(percentage by weight)

The Mo:0.29%(percentage by weight)

The V:0.01%(percentage by weight)

The component of this work roll be the material component that the work roll of rolling usefulness is formed in common being used to.As for laser beam, use the pulsation carbon dioxide laser beam.Laser beam is used for shining the surface of roll and carries out the roughness of hair side to realize being scheduled to, and the condition of irradiation is as follows:

Laser energy: 2KW

Energy density: 6.4 * 10 ⁶W/Cm ²

Irradiation time: the every pulse of 50 μ sec/

Carry out the laser irradiation according to above-mentioned condition, just form out-of-flatness zone purification 1 on the surface of work roll 3.Composition is shaped to following situation in the out-of-flatness zone purification 1 on work roll surface:

The spacing of out-of-flatness zone purification:

Both circumferences are 250 μ m between axially.

Out-of-flatness diameter: 180 μ m

Sm/D＝1.4

Sm-D＝70μm

Figure 25 has shown the cross section of the axial out-of-flatness part of forming with preceding method.From seeing, on parent metal 2d, be formed with the top layer of 2a, 2b and 2c here.Ground floor be outermost layer 2a be melted and again solidification layer form by austenite and martensitic mixture, the thickness of ground floor 2a is 20 μ m.The second layer be intermediate layer 2b be reharden the layer form by martensite and εTan Huawu mixture, the thickness of second layer 2b also is 20 μ m.The 3rd layer is that innermost layer 2c is that the tempering layer is made up of martensite and carbide mixture, and the thickness of the 3rd layer of 2c is 18 μ m.First, second is presented at Fig. 2 b with the 3rd layer of 2a, 2b and 2c hardness separately.The surface roughness Ra that the work roll of combination has is that 2 μ m and Rz are 23 μ m.

For above-mentioned work roll being compared, prepared comparative sample with the work roll of common sand-blast preparation according to the present invention.The surface roughness Ra that this common work roll has is that 2 μ m and Rz are 25 μ m.

Utilizing the work roll of these inventions and common work roll, is 0.8mm and in the cold rolling after rolling operation of the experiment of carrying out surface rolling of low-carbon (LC) dexidized steel of annealing to thickness, at drafts is to carry out surface rolling under 0.8% the situation.Behind surface rolling, the surface profile of the sheet metal that obtains is:

Sm/D＝1.4

Sm-D＝70μm

Behind surface rolling, the chemical conversion that sheet metal is had the agent of Phorphate system is handled, and has formed three layers of coating then, and the tectal thickness that applies gained is as follows:

Bottom: 18 to 20 μ m are thick

The middle level: 30 to 35 μ m are thick

The top layer: 30 to 35 μ m are thick

Coated with after, measure the DOI value with Dorigon table.The result who measures is presented at Figure 27.In the chart of Figure 27, the line that is marked with " LT " represents to be related to the variation of surface roughness Ra of sheet metal and the variation of corresponding D OI value, and this sheet metal is by the work roll surface rolling of laser beam hair side.The line that is marked with " SB " on the other hand represents to be related to the variation of the variation corresponding D OI value of metal sheet surface roughness Ra, carries out surface rolling and this sheet metal is a work roll by the sandblast hair side.By Figure 27 obviously as seen, via the DOI value of coating surface on the sheet metal of work roll surface rolling of the present invention big 4 to 5 numerical value of coat on the sheet metal of work roll surface rolling of blasting treatment frequently.

Figure 28 and 29 be show above-mentioned on sheet metal the graphics of coat surface roughness.Figure 28 has shown the overlay on the sheet metal of the work roll surface rolling of laser beam hair side by most preferred embodiment, and Figure 29 has represented that the work roll by common blasting treatment carries out the overlay on the sheet metal of surface rolling.Contrast Figure 28 and 29 it will be apparent that the overlay of Figure 28 is smooth than the far away of Figure 29.The surface condition of sheet metal is displayed on Figure 30 and 31 before paint.Obviously as can be known, Figure 30 is that microphoto has shown the surface of being carried out the sheet metal of hair side by the most preferred embodiment work roll, and Figure 31 is that microphoto has shown the surface by the sheet metal of the roll hair side of common blasting treatment.Obviously as seen, the sheet metal of Figure 30 has out-of-flatness hair side district rule and the pattern geometrical rule arrangement from Figure 30 and 31, yet Figure 31 has shown in the irregular irregular hair side of metal sheet surface district.Figure 32 is the surface appearance that further shows the sheet metal of Figure 30 enlargedly.

Also above-mentioned sheet metal has correspondingly been carried out pressure test in addition.During the sheet metal of compacting, can observe and burn phenomenon by the work roll hair side of common blasting treatment.But the phenomenon of not burning in the metal sheets process by the work roll surface rolling of laser beam hair side of compacting by most preferred embodiment is observed.

Example 2

To in fact making, roll with the work of laser beam hair sideization and carry out the sub-zero temperature processing with above-mentioned example 1 identical method.It is the work roll that comes hair sideization through laser beam to be immersed in the liquid nitrogen gas carry out that sub-zero temperature is handled.After sub-zero temperature was handled, irregular hair side partial cross section partly was shown in Figure 33 on work roll.As can be seen from Figure 33, the out-of-flatness hair side is made of 2a, the 2b and the 2c three laminar surface layers that are formed on the metallic substrates 2d at the surface portion in cross section 1.Ground floor is the hardened layer formed of the martensite that transformed by the layer of forming from the austenite of above-mentioned example 1 and martensitic mixture and solidify again after fusion of outermost layer 2a just.The thickness of ground floor 2a is that the 20 μ m second layers are the layer that rehardens that the intermediate layer is made up of the mixture of martensite and εTan Huawu, and the thickness of second layer 2b also is that the 3rd layer of 20 μ m are the tempering layer that innermost layer 2c is made up of the mixture of martensite and carbide.The 3rd layer thickness is 18 μ m.First, second and the 3rd layer be 2a, 2b and 2c hardness separately as shown in figure 34.Total work roll has surface roughness Ra 2 μ m and Rz25 μ m.

Be similar to above-mentioned first embodiment, the work roll for contrast is to be become by the sandblast processing and preparing of routine.This conventional work roll has surface roughness Ra 2 μ m and Rz25 μ m.

Utilize work roll of the present invention and conventional work roll to carry out rolling test, to have 0.8mm thickness and cold rolling after the low-carbon (LC) killed steel of annealing has carried out the rolling operation of skin-pass rolling.The decrement of skin-pass rolling is 0.8%.After the skin-pass rolling, the surface of thin steel sheet profile is:

Sm/D＝1.4

Sm-D＝70μm

After skin-pass rolling, sheet metal is carried out chemical transformation with phosphate-based additives handle.After this, formed three layers of cover layer, each layer has following thickness.

Bottom: thickness 18～20 μ m

Intermediate layer: thickness 30～35 μ m

Top layer: thickness 30～35 μ m

After coating, measured the DOI value by means of the Dorigon instrument.Measurement result is seen Figure 35.In Figure 35, the line that is labeled as " LT " represents the DOI value with respect to the variation of surface of thin steel sheet roughness Ra and the variation that takes place, and this piece sheet metal is that the work roll with the laser beam hair side carries out skin-pass rolling.On the other hand, the line that is labeled as " SB " represent the DOI value with respect to the variation of steel-sheet surface roughness and the variation that takes place is carried out skin-pass rolling and this piece sheet metal is a work roll with the sandblast hair side.It should be noted that the DOI value of carrying out the coating surface on the sheet metal of skin-pass rolling with work roll of the present invention from Figure 35, is bigger by 4～5 than the DOI value of the coating surface on the sheet metal that carries out skin-pass rolling by the work roll with the sandblast hair side.

In addition, when using above-mentioned work roll, during surfacing is cold rolling, the decline of the roughness Ra of the out-of-flatness hair side part on monitoring roll and the sheet metal.When mill length enlarged, the variation of the roughness Ra on work roll and the sheet metal was shown in Figure 36 and 37.

The increase of mill length is that the rotation number according to work roll draws.

At this moment, the diameter of work roll fixes on φ 560mm from Figure 36 and 37 as can be seen, and through the laser beam hair side but the ratio that descends through roughness on the work roll of low temperature cold treatment is not identical with the work roll of sandblast basically.Handling but the work roll handled without sub-zero temperature and through the work roll of blasting treatment through the laser beam hair side for above-mentioned, is fairly obvious in the decline of the starting stage of surface rolling roughness.Compare with these, do not have so obviously through its roughness decline of work roll of sub-zero temperature processing even in the starting stage of surface rolling yet, in addition, on the whole length of the operation of rolling, the decrease speed of its roughness of work roll of handling through sub-zero temperature is littler than other two kinds of work rolls.

Example 3

The optimum implementation of the work roll of the laser beam hair side of example 1 and example 2 is further made plating and is handled.That is, at first the work roll of the laser beam hair side of optimum implementation being made sub-zero temperature with liquid nitrogen handles.Then, the work roll of handling through sub-zero temperature is electroplated to form cementation zone.Coating is formed by chromium plating.The thickness of chromium coating and the condition of plating are as follows.

Electroplating bath, use be 200 gram Cr O ₃H with 2 grams per liters ₂SO ₄50 ℃ of the temperature of electroplating bath, current density are the 30A/ square decimeter, finish with quiet plating method.

The thickness of chromium layer is 0.8 μ m.

After sub-zero temperature was handled, the cutting section in the out-of-flatness hair side district of work roll was shown in Figure 38.From Figure 38 as seen, the surface portion in out-of-flatness hair side district 1 is made of four superficial layer 2p, 2a, 2b and 2c, and they all are formed on the base metal 2d.Superficial layer 2p is that thickness is the chrome plating of 0.8 μ m.First that is outermost layer 2a be a hardened layer, the layer that it is made up of the austenite of above-mentioned example 1 and martensitic mixture, rehardening through fusion, the martensite that is transformed into forms.The thickness of ground floor is 20 μ m.Second is the layer that rehardens that intermediate layer 2b is made up of the mixture of martensite and εTan Huawu.Second layer 2b also has the thickness of 20 μ m.The 3rd is the tempering layer that innermost layer 2c is made up of martensite and carbide mixture.The thickness of the 3rd layer of 2c is 18 μ m.The hardness of each superficial layer and first, second and the 3rd layer, the thickness of 2p, 2a, 2b and 2c is shown in Figure 38 and 39.The surface roughness Ra of this work roll is 2 μ m, and Rz is 23 μ m.

Similar to first embodiment of front, prepared the relatively sample of the work roll of usefulness of confession.One of them comparative sample is exactly a sort of work roll used in the above-mentioned example 2, and this work roll is with carrying out that sub-zero temperature is handled behind the laser beam hair side but does not plate chrome plating.The surface roughness Ra of this work roll is that 2 μ m Rz are 23 μ m, and other confessions relatively work roll of usefulness are to prepare with common sand-blast, and its surface roughness Ra is 2 μ m, and Rz is 25 μ m.

Utilize work roll of the present invention and routine work roll low-carbon (LC) killed steel thick to 0.8mm and cold rolling after annealing to do experimental surface rolling operation.Decrement that surface rolling applies is 0.8%.The surface profile of the steel plate after surface rolling is:

Sm/D＝1.4

Sm-D＝70mm

With phosphate-based additives steel plate has been carried out the chemical transformation processing behind the surface rolling.After this, covered the coating of forming by three layers.Three layers that cover respectively have following thickness:

Low layer: thickness 18 to 20 μ m

Intermediate layer: thickness 30 to 35 μ m

Superficial layer: thickness 30 to 35 μ m

In the process of coating, each operation is not carried out sand milling.

After coating, detected the DOI value with the Dorigon instrument, measurement result is shown in Figure 40.In the curve of Figure 40, indicate the variation that rough surface that the line representative of " LT " and work roll with the laser beam hair side carry out the steel plate of surface rolling is established the relevant DOI value of the variation of Ra.Indicate the line representative of " SB " and work roll and carry out the rough surface of steel plate of surface rolling by the variation of the relevant DOI value of the variation of Ra with the sandblast hair side.From Figure 40, should see that the DOI value of carrying out the coating surface on the surface rolling steel plate with work roll of the present invention is bigger by 4 to 5 than the coating on the steel plate of the work roll surface rolling of using the sandblast hair side.

In addition, utilize aforesaid work roll, during the surface rolling, monitoring has been done in the decline of out-of-flatness hair side district roughness with on the steel plate on the work roll.Along with the increase work roll of mill length and the variation of the coarse Ra on the steel plate are shown in Figure 41 and 42.The increase of mill length is derived according to the rotation number of work roll, at this moment, the diameter of work roll is set in φ 560mm from Figure 41 and 42 as can be seen, in the surface rolling starting stage, the ratio that descends with roughness on the work roll of sandblast hair side is sizable, described in above-mentioned example 2.In contrast to this, the roughness of the work roll of handling through sub-zero temperature descends, even neither be clearly in starting stage of surface rolling.And all the roughness rate of descent than other two kinds of work post rolls is little in the whole length of the rolling processing of rate of descent of the work roll roughness that sub-zero temperature was handled.But the roughness decreasing ratio of the work roll that sub-zero temperature is handled is than the work roll height of chromium plating, this from Figure 41 and 41 as can be seen.

Example 4

The 4th example purpose is to use-work roll of φ 70mm and-back up roll of φ 140mm.Roll is installed in small-sized four-high mill.The work roll of in this example, using be make according to the present invention and have a following composition.

The C:0.85 weight percent

The Si:0.8 weight percent

The Mn:0.4 weight percent

The Ni:0.15 weight percent

The Cr:2.9 weight percent

The Mo:0.29 weight percent

The V:0.11 weight percent

For constituting rolling work roll, these material compositions all are conventional compositions.What use as laser beam is pulse Co gas laser beam.The surface that laser beam is radiated at roll is issued to predetermined roughness in order to implement the hair side operation at following illuminate condition.

Laser energy: 2 kilowatts

Energy density 6.4 * 10 ⁶Watt/square centimeter

Exposure period 50 μ second/pulses

Laser beam irradiation by above-mentioned condition forms irregular hair side district 1 on the surface of work roll 3.As follows at the out-of-flatness hair side district figure that the work roll surface forms:

The pitch in irregular hair side district: 250 μ m at circumference and axially:

Irregular diameter: 180 μ m

Sm/D＝1.4

Sm-D＝70μm

The work of gained and roller have rough surface and establish Ra2.1 μ m and Rz2.6 μ m.This work roll reduces under hertz pressure 35kgf/ square millimeter and contacts with back up roll, drives this work roll then and revolves with 5 minutes 20 rotating speed and penetrated for three seconds with normalization.After this, rough surface Ra and Rz reduce to 2.0 μ m and 23 μ m respectively.At this moment, the contact area with an annular peak 2 of back up roll contact is 0.0026mm ²

Figure 43 represents the irregular axial section that forms in the above-mentioned process.Can find out thus, on base metal 2d, form three superficial layer 2a, 2b and 2c.First is that the layer that solidifies again after fusion that outermost layer 2a is made up of smelly long body and martensitic mixture is formed.The thickness of ground floor 2a is 22 μ m.Second is the layer that rehardens that intermediate layer 2b is made up of martensite and εTan Huawu.The thickness of the second layer also is 22 μ m.The 3rd promptly, the tempering layer that innermost layer 2c is made up of the mixture of martensite and carbide.The thickness of the 3rd layer of 2c is 20 μ m.First, second and the 3rd layer of 2a, 2b and 2c hardness separately are as shown in figure 44.The surface roughness Ra of the work roll that forms is 2 μ m, and Rz is 23 μ m.

For with the corresponding above-mentioned work roll of the present invention relatively, with common sand-blast processing and preparing the work roll of usefulness relatively.This common work roll has surface roughness Ra 2 μ m and Rz25 μ m.In addition, with the laser beam hair side but not the work roll of normalized treatment is not provided as duplicate.

Utilize these by work roll of the present invention and common work roll, to having 0.8mm thickness and having carried out experimental rolling operation at the low-carbon (LC) killed steel of cold rolling after annealing.The decrement of surface rolling is 0.8%.After surface rolling, the surface profile of steel plate is:

Sm/D＝1.3

Sm-D＝60μm

Behind surface rolling, steel plate is carried out chemical transformation with phosphate-based additives handle.After this, three layers of cover layer have been coated.Three layers that cover have following thickness:

Bottom: thickness 10 to 20 μ m

Intermediate layer: thickness 30 to 35 μ m

Superficial layer: thickness 30 to 35 μ m

After coating, measured the DOI value with the Dorigon instrument.Measurement result is shown among Figure 45, in the curve of Figure 45, indicates the variation of the line representative of " LT " the DOI value relevant with the variation of the surface roughness Ra of making the rolling steel plate in surface with the work roll of laser beam hair side.On the other hand, indicate the variation of the line representative of " SB " the DOI value relevant with the variation of the surface roughness Ra of making the rolling steel plate in surface with the work roll of sand-blast hair side.From Figure 45, should be as can be seen, make the DOI value of the coating surface on the rolling plate in surface with work roll of the present invention, than big by 4 to 5 with the DOI value of the coating on the surperficial rolling steel plate of sandblast roll work.

In the surface rolling process, the hertz pressure between work roll and back up roll is 40 kgf/square millimeters.Actual added pressure on the annular peak of work roll this moment 2 unit ares is 500 kgf/square millimeters.

Above-mentioned steel plate has also been carried out pressure test in addition.Steel plate with common sand-blast hair side is being carried out having observed the roasting phenomenon in the pressure process.And with the work roll of the laser beam hair side of preferred plan steel plate is carried out not seeing the roasting phenomenon in the pressure forming operation.

Example 5

Be similar to above-mentioned example 4, the work roll with the laser beam hair side has been carried out normalized treatment.Before normalizing, be respectively 2.1 and 26 μ m at the lip-deep roughness Ra and the Rz of work roll.This work roll touches on back up roll with the hertz pressure of 33 kgf/square millimeters.Roll drives three minutes with the rotating speed that per minute 20 changes.After normalizing, roughness Ra and Rz are reduced to 2.0 μ m and 23 μ m respectively.At this moment, the contact area of each out-of-flatness hair side part is 0.0018 square millimeter.

Then make sub-zero temperature through the work roll of normalizing and handle with hardened surface layer and above-mentioned example class seemingly, sub-zero temperature is handled by being finished in the roll immersion liquid nitrogen.Similar shown in the cutting section of Zhi Bei work roll surface portion and Figure 43 like this.But in this case, first is that outermost layer is that the martensite that changes in sub-zero temperature is handled is formed.

Be similar to above-mentioned first example, the comparison example of work roll prepares with class rule sandblast processing method.The surface roughness Ra that this routine work roll has is 2 μ m and Rz25 μ m.

Utilize work roll of the present invention and conventional work roll to 0.8mm thickness being arranged and having carried out experimental surface rolling operation at the low-carbon (LC) killed steel of cold rolling after annealing.The decrement of surface rolling is 0.8%, and behind surface rolling, the surface profile of gained steel plate is:

Sm/D＝1.3

Sm-D＝60μm

Behind surface rolling, steel plate is carried out chemical conversion with phosphate-based additives handle.After this three layers of coating have been covered.Three layers of cover layer have following thickness:

Bottom: thickness 18 to 20 μ m

Intermediate layer: thickness 30 to 35 μ m

Superficial layer: thickness 30 to 35 μ m

After coating, measured the DOI value with the Dorigon instrument.Be similar to above-mentioned example, carry out tectal DOI value on the steel plate of surface rolling with work roll of the present invention than big by 4 to 5 with the tectal DOI value on the rolling roll of the sandblast roller surface that contrasts.

On the other hand,

In addition, utilize aforesaid work roll, monitoring has been done in the decline of the roughness Ra partly of the out-of-flatness hair side on work roll and the steel plate.When enlarging mill length, the variation of the roughness Ra on work roll and the steel plate is shown in Figure 48 and 49, and the increase of mill length is that the rotation number according to work roll derives.At this moment, the diameter of work roll is set in φ 560mm.On the work roll of handling with laser beam hair side, normalizing and sub-zero temperature, add the actual pressure of 800 kgf/square millimeters on the other hand.From Figure 48 and 49 as can be seen, the ratio that roughness descends on the work roll of sandblast is bigger in the starting stage of surface rolling.As shown in the above-mentioned example 2.In contrast to this, the roughness rate of descent of the work roll of handling through sub-zero temperature even neither be very big in the starting stage of surface rolling.In addition, through much smaller than sandblast roll of the surface roughness reduced rate of the work roll of normalized treatment., the roughness rate of descent of the work roll of handling than normalizing and sub-zero temperature through the work roll of normalized treatment be a height, and this point can obviously be found out from Figure 48 and 49.Also through laser beam hair side, hair side operation back normalizing and this after carried out further chromium plating on the surface of the work roll that sub-zero temperature is handled and tested.The variation of the roughness of the roughness Ra of the coating surface of the hardness of irregular cutting section, each layer, surface rolling steel plate, work roll surface and surface of steel plate all is illustrated among Figure 50 to 54.By among these figure as seen, by providing the chromium plating cover layer can obtain reasonable DOI value and smaller roughness changes.

Figure 55 represents that a usefulness laser beam carries out the device of hair side operation to work roll.Its structure of hair side device of work roll is identical with the structure of lathe, grinding machine or the like usually.This device comprises the roller support 102 of a rotatably mounted material roll 101.The rotary speed that roller support 102 can be scheduled to drives material roll 101 rotatably.

One laser beam generator be installed in roller bearing 102 near.This laser beam generator is connected to laser head 104 through telescopic light beam deferent 104a.Laser head 104 faces toward the excircle of material roll and focuses on the predetermined point of roller circumference.Laser head 104 has 1 substrate 104b, and it and a screw rod 105 that is parallel to the material roll mesh.Therefore, the laser head that has a substrate according to the rotation of screw rod is driven in the direction that is parallel to the material roll.

By adjusting the actuating speed of roller support 102 and screw rod 105, the pitch of the out-of-flatness hair side part of decision roll surface roughness can be adjusted.Therefore with adjusting roll and the circumference of laser head and the intensity (value) of axial feed velocity and laser beam energy, can control the degree of depth of uneven hair side part.

Assist gas 113, for example 112 emissions of oxygen on the material roll, laser beam 111 should the place by additional gas nozzle 114 directives.Assist gas emission nozzle tilts with respect to the plane with the axis normal of laser beam.The tiltangle of best assist gas emission nozzle 114 is in 60 to 90 ° scope in preferred plan.

Figure 57 and 58 is solid curve figure, the out-of-flatness hair side part 1 that expression is formed by the laser beam irradiation.From Figure 57 and 58 as seen, and as the explanation of the first forward part that discloses surface rolling work roll itself, each out-of-flatness hair side part 1 constitutes by trough 1a with along the annular peak 2 of the cylindrical distribution layer of trough.In the curve map of Figure 57 and Figure 58, the out-of-flatness hair facial area 1 of Figure 57 has higher peak in the left side.In this case, the draught pressure that is applied to back up roll is born by higher peak 1a '.As a result, in the surface rolling operation, the wearing and tearing at peak are bigger.On the other hand, when peak 2 all be that draught pressure is all born in the whole zone on the top at peak so uniformly at the height of the circumferential edges of whole trough 1a.Therefore, thus being applied on the unit are at peak draught pressure just becomes less wearing and tearing is reduced.We find, if the average part of the overhead height at peak more than or equal to 60% of trough whole circumference edge length, the wearing and tearing at peak 2 just can significantly reduce.

In order to test performance, done an experiment with the work roll of said apparatus hair side.Experiment is to use the sort of small scale equipment of using as the laboratory doing.Therefore, the diameter by the work roll of said apparatus preparation is 70mm.The chemical analysis of material roll is:

Carbon: 0.8 weight percent

Silicon: 0.8 weight percent

Manganese: 0.4 weight percent

Nickel: 0.15 weight percent

Chromium: 2.9 weight percent

Molybdenum: 0.29 weight percent

Vanadium: 0.01 weight percent

The composition of this work roll all is the composition that constitutes the common usefulness of rolling work roll.In the preparation of material roll 101, above-mentioned material is melted and casts.1100 ℃ of forgings ratio of temperature 3.5 times, ingot casting is forged and pressed.Then, carry out normalized treatment and shrink down, then under 800 ℃ temperature, carry out the spheroidising 10 hours of carbide, processing 10 hours under 700 ℃ temperature then at 950 ℃.Treated piece material is processed into predetermined profile.After the processing, be heated to 900 ℃ through the piece material of processing and put into oil then and carry out cure process, after this, under 650 ℃ temperature, carry out tempering again.Tempered material reprocessing size and profile to the end.Then, through the piece material of accurately machined roll shape method with eddy-current heating, heating and put into water and harden under 900 ℃ temperature.After hardening, under 150 ℃ temperature, carried out the lonneal processing.At last, the surface is ground.After above-mentioned a series of processing, the globular carbide of the composite construction of material roll in the Ma Shi matrix is evenly distributed.

In the device of optimum implementation, used a mechanical chopper in the generation of pulse laser beam.As laser instrument, used the carbon dioxide laser beam.Coarse operation is then carried out with above-mentioned hair side device.

The condition of laser irradiation is as follows:

Laser energy: 2 kilowatts

Pulse frequency: 56 KHzs

Energy density: 6.4 * 10 ⁶Watt/square centimeter

Radiation period: 13 microseconds/pulse

Laser beam irradiation by under these conditions forms irregular hair side part on the surface of roll.The evener that forms on this work roll divides diagram as follows:

The pitch of irregularity degree: on the direction of circumference and axle is 170 μ m, is about 15 μ m at the rough rugosity Rmax that obtains on the roller surface.The hardness of each layer that partly forms at roller surface distribute and the expression of composition of layer at Figure 59.

The roll that carries out hair side according to above-mentioned technical process is made sub-zero temperature to be handled.In sub-zero temperature is handled, drive the speed rotation that roll makes to be changeed with per minute 10.Liquid nitrogen facing to the roll injection temperation-196 ℃ of rotation.After sub-zero temperature is handled, be shown among Figure 60 around the composition and the scale of hardness of each layer on the surface of roll.Can see that by comparing Figure 59 and 60 ground floor is an outermost layer, that is the metal level that solidifies again after the fusing, harden by the sub-zero temperature processing, hardness is increased.This is because the austenite in the ground floor in the roll of hair side is transformed into martensitic result.

Japan Patent is announced (Tokkai) clear and 51-45614 for the first time, and Japan Patent announces that for the first time (Tokkai) clear and 54-159367 has comprised after cryogenic spray is handled, and makes sub-zero temperature and handles suggestion with the sclerosis roller surface., the sub-zero temperature of this low temperature is handled the increase of the fragility that has caused out-of-flatness hair side part, promptly reduces the roughness at peak.Have found that when austenitic content reduced, fragility increased.The band steel of 60 km length, in the surface rolling with the speed of 100 meters of per minutes, the decline situation of roughness is shown among Figure 61.As can be seen from Figure 61, when austenitic content reduced morely, it was very big that roughness descends.Austenite increased to 15% to 30% o'clock on the other hand, and roughness descends and becomes minimum.For this reason, in the processing of the best, carried out that sub-zero temperature is handled so that austenite maintains in 15% to 30% the content.

Figure 62 represents to have the variation of carbon aluminium-killed steel surface roughness in surface rolling of the thickness of 0.8mm.To surface rolling, used and in superficial layer, contained 5% to 20% austenitic work roll.As seen, contain 5% austenitic work roll from Figure 62, the rate of descent of roughness is more much bigger than the decline that contains 20% austenitic work roll.

The work roll that applies above-mentioned sub-zero temperature processing has been carried out the lonneal processing.Above-mentioned lonneal is handled and was carried out under 150 ℃ temperature 3 hours.After this K cryogenic treatment, around the composition of out-of-flatness hair side part layer and firmness change shown in Figure 63.By surface rolling, εTan Huawu deposits in Malpighian layer.The existence of εTan Huawu makes hardness that reduction be arranged slightly, but fragility is reduced.

Utilize this work roll to make surface rolling, it has been carried out lonneal handled to obtain the carbon aluminium-killed steel of 0.8mm thickness.The roughness variation of this surface rolling is shown among Figure 64.The example of contrast shown in Figure 64, the latter obtains by the work roll surface rolling that carries out under the same conditions, and this roll does not carry out temper.From Figure 64, can clearly find out, all go out low roughness rate of descent in the rolling whole length of the work roll display surface of tempered processing.

In addition, to the optimum implementation of the work roll of above-mentioned laser beam hair side, promptly the work roll of handling with laser beam hair side and sub-zero temperature has further been made plating.That is, at first the laser beam hair side work roll of preferred plan deals with to form cementation zone with the method for electroplating (applying) with the work roll of liquid nitrogen through the sub-zero temperature processing again.Coating is realized with chromium plating.The thickness of chromium coating and the condition of plating are as follows:

Electroplating bath/use be chromium trioxide: 200 grams per liters, sulfuric acid: 2 grams per liters.Plating is to carry out with quiet plating method under the gentle 30 peace/square decimeter current densities of 50 ℃ bath.The tectal thickness of chromium is 10 μ m, and after the plating, hardness distribution and formation around out-of-flatness hair side surface portion partly on work roll are illustrated among Figure 65.Can find out that from Figure 65 the chromium plating cover layer forms a superficial layer.Therefore, the surface portion in out-of-flatness hair side district 1 is made up of four superficial layer 2a, 2b and 2c, and they all are formed on the base metal 2d.Superficial layer 2p is that thickness is the chromium coating of 10 μ m.

With above-mentioned similar, utilize work roll to carry out surface rolling and on it, carried out the lonneal processing to obtain the thick carbon aluminium-killed steel of 0.8mm.The decrement of surface rolling is 0.8.Because the tectal existence of chromium plating, the variation of roughness is minimum in surface rolling, in the surface rolling of 50 kms, does not see the variation of roughness basically.

On the other hand, can reduce roughness by the uniformity of the height at the annular peak of formation around the trough part that is increased in out-of-flatness hair side district descends.In order to obtain highly uniform annular peak, after handling with the laser beam hair side, best execution normalizing is handled.

Normalizing is handled can be by driving the work roll realization of the state that touches with back up roll rotatably.If work roll is pressed in the excessive pressure on the back up roll, the reduction of crest height will make highly not enough carries out surface rolling to steel plate.Found through experiments preferably 60 kilograms/square millimeter of the pressure that normalizing is handled.If the contact pressure in other words between work roll and the back up roll is greater than 60 kilograms/square millimeter, the reduction of ring-type peak heights will reach unacceptable degree.Contact pressure must be less than or equal to 60 kilograms/square millimeter when therefore the contact method normalizing was handled.

For example, to the work roll of surface roughness with 0.5 μ m, it can be to carry out under 40 kilograms/square millimeter at contact pressure that normalizing is handled.In this normalizing was handled, work roll rotated 5 minutes with the mill speed that is equivalent to 50 meters/minute.

Normalizing is handled also available grinding and is finished.Grinding available grinding stone material or sand paper finishes.Grinding operation can be undertaken by driving work roll, and roll is rotated at a predetermined velocity, and for example being less than or equal to per minute 50 changes.Grinding stone material or sand paper are pressed on the surface of roll, and pressure is less than or equal to 10 kilograms/square millimeter.

Practical grinding operation can be finished by the rotary work roll, is equivalent to 30 meters/minute mill speed on the speed.As milling tool, can use bar shaped sand paper No. 600.Sand paper is pressed in the surface of roll with about 5 kilograms/square millimeter pressure.

In addition, also available spray is handled in normalizing, and methods such as shot-peening, sandblast realize.

Handle by normalizing, the actual unit are upward pressure that is added to the ring-type summit can reduce.As noted earlier, the pressure that is added on the unit are preferably is less than or equal to 1000 kilograms/square millimeter.

In all sorts of ways on the work roll of processing and carry out on the steel plate of surface rolling with work roll and the change list of roughness is shown among Figure 66 (A) and Figure 66 (B).

Figure 67 represents the control system of optimum implementation, in order to the operation of work roll hair side device of control Figure 55.Shown in Figure 68, the work roll 210 for the treatment of hair side is placed on roller support 212 work rolls and can rotates on bearing.Though represent not really clearly among the figure, also roller support 212 comprises a driving mechanism as rotation driving roll 210 as can be seen.This driving mechanism and rotary speed controller 214 link together.As shown in the figure, laser beam generator device 220 be installed in roller support near.This laser beam generator device 220 comprises that a deflector means 224 is in order to the laser beam among the deflection laser Shu Tonglu 225.One deflecting mirror 224a is inserted in the path 225 of laser beam, will be from the laser beam deflection laser head assembly 226 of laser beam generator output.Laser head assembly 226 comprises on the predetermined point of a lens devices 30 in order to the excircle that laser beam focused on work roll and rotating chopper 232.Rotating chopper is used for producing the pulse laser beam that is radiated on the roll circumference.Laser head is installed on the laser head base 234, and guide rail has been installed on pedestal, and the guide rail direction becomes horizontal relationship with the longitudinal axis of work roll basically.Laser head assembly 226 is movably, can make laser head shift to or leave work roll with drive unit 228 along guide rail.On the other hand, laser head base 234 can move on the direction of the longitudinal axis that is parallel to work roll.Driving mechanism is similar to the driving mechanism among Figure 55.That is, screw rod and laser head base can mesh drivingly, and the pedestal generation of band laser head assembly 226 is moved axially, and quantitatively are equivalent to the rotation amount of screw rod.

In the hair side operation of reality, because laser beam is focused as the high energy beam irradiation, not whole hair side district is just forming on roller surface in a flash.That is to say, thereby the irradiation of laser beam makes the material fusion and the evaporation that are positioned at the laser beam point of irradiation form trough and annular crest.

In order to adjust circumferencial direction and the axial pitch that goes up the out-of-flatness hair side, provide a control system.This control system comprises that a monitoring is just in the surface appearance monitoring system of the work roll of hair side operation.

This roller surface monitor control mechanism comprises a band lighting device, and what this lighting device comprised a light source 240 uses is stroboscopic light source.This light supply apparatus is connected to the optical channel of being made up of optical fiber 242.Optical channel 242 is divided into two by- path 242a and 242b in its end

Two by- path 242a and 242b point to common control point M on the work roll surface with 258 combinations of optics detection head.Optical detection unit 258 comprise optical gate 254a and 254b as set up and blocking-up from the end of the by-path 242a of optical channel 242 and 242b to the optical channel of prison control point M.In optimum structure, optical gate 254a and 254b open and close synchronously with one another.On the other hand, the available again asynchronous mode of optical gate 254a and 254b opens and closes.

Should see, although the session among the shown embodiment has the by-path of bifurcated, also may be for light path (optical channel) provide three or more by-paths, be used for a strobe light to shine from different directions on the control point M.The out-of-flatness hair side directionality partly of separating forming on the testing roll of the direction of illumination of light beam is favourable.That is, the crest of out-of-flatness hair side part has anisotropy.The anisotropy of crest can be detected by the rest image that picks up illumination beam gained from different directions.By the comparison that rest image carried out that inspection is picked up, can detect anisotropy.

In the structure of the best, illumination beam comprises from the common plane emission of the normal of roller surface extension from one.Point of irradiation is selected to such an extent that be mutually symmetrical with respect to normal on above-mentioned plane and is had one more than or equal to 60 ° incidence angle.

In order to select the incidence angle of light beam,, did experiment for promptly 30 °, 45 ° and 60 ° in different angles.The brightness data of each incidence angle is shown among Figure 71.Can find out that from Figure 71 when incidence angle was 60 °, the remolding sensitivity that smooth part and hair side are partly gone up luminance difference hanged down the high a lot of of incidence angle.Higher angle can increase the sensitivity in the image processing., higher incidence angle requires the big vertical height of system.

Considering this situation, is best from the size of system and the balance incidence angle of performance at about 60 °.

On the opposite of control point M, an image pickup apparatus 244 is housed.The image pickup apparatus of Ying Yonging in the illustrated embodiment is the rest image that is used for picking up the amplification on the roller surface control point.Image pick-up unit 244 can automatic focus.An available focus set 246 combines with image pickup apparatus 244.Image pickup apparatus 244 is connected on a display monitoring unit 248 and the image data processing unit 250.Image data processing unit 250 is handled from the view data of image pickup apparatus 244 inputs, to obtain output signal.Then, output signal is through an output unit 252 outputs.Image data processing unit 250 also is connected on a time control module 280 and the laser controlling unit 282.The irradiation time of time control unit 280 control light beams and the inspection of image are picked up.On the other hand, the operation of laser controlling unit 282 control driver elements 228 is in order to adjust the point of irradiation of laser beam on the roller surface.With the operation of chopper 232 in order to adjust laser beam irradiation time and exposure period.

On the other hand, image pickup apparatus 244 is contained in the case 245, and case 245 itself is contained in again movably on the pedestal.Guide plate 260 and 262 allows case 245 laterally or axially moving.A case 245 and a driving mechanism (not drawing among the figure) combine, and can shift to or leave control point M along guide plate 260.On the other hand, case 245 can moved axially along guide plate 262 by drive mechanism.Have the image pickup apparatus case 245 move can with the Synchronization Control that moves axially of laser head.

Control operation in the above-mentioned control system is with reference to flow chart, and Figure 69 and Figure 70 are described Figure 69 and represent a major control program, and this program is used for operating according to the view data control laser beam hair side that the image pickup apparatus is searched.

After control program begins, at once just going on foot preface 1002 the whole system initialization, in this step preface, the rotary speed of laser beam intensity work roll, the rotary speed of chopper, axially movable pitch and other hair side conditions be initial setting all.The initial setting of this system is according to carrying out from the control signal of Laser Control Equipment 282 outputs.Promptly, in initial setting, laser control apparatus 282 output indication laser heads 226, the control signal that moves axially pitch and laser beam initial bit distance between the point of irradiation on the work roll of laser head 226, move laser head 226 with accessory drive 228, adjust to the distance of the point of irradiation on the external peripheral surface of work roll.The rotary speed of work roll and chopper can be put and be fixed on the predetermined initial value.In step preface 1004, the operation of laser beam hair side is to be undertaken by the condition of initial setting.For implementing the operation of laser beam hair side, laser control apparatus 282 outputs to chopper drive unit (not drawing among the figure) makes the rotary speed with initial setting drive the chopper rotation.Simultaneously, laser control apparatus 282 outputs drive the control signal of work roll mechanism, make the speed drive work roll rotation with initial setting.At this moment, the control signal from the indication hair side transaction capabilities of laser control apparatus 282 is imported into graphics processing unit 250.This graphics processing unit 250 responds from the input of laser control signal and outputs a control signal to time control unit 280.Time control unit 280 responds from the input of graphics processing unit 250 and outputs a control signal to image pickup apparatus 244, and stroboscopic light source 240, optical gate 254a and 254b are synchronously to operate these elements in step preface 1006.As a result, search the rest image on work roll surface in step preface 1006.The view data of picking up in step preface 1006 inspection is imported into graphics processing unit 250 and is stored in the information-storing device 251 of this unit.Then the step preface 1008 to these view data by handling with the image processing method formula of knowing.In step 1010, according to treated view data, the character of surface portion, i.e. the configuration of out-of-flatness hair side part, pitch of its size, out-of-flatness part or the like is calculated.The data of calculating gained are data of digital form, are used for comparing with predetermined value in step preface 1012.

When equating with predetermined value from the several given data that calculate or near the acceptable scope the predetermined value, the hair side on the whole surface of work roll behaviour just set by step the conditions of 1002 settings carry out.After this, program proceeds to step 1014.In step 1014, check whether the hair side operation is finished.The inspection of step 1014 repeats only to be turned to by hair side up to all surfaces of work roll.

If numerical data is different from predetermined value or all outside the acceptable scope of predetermined value, the value that sets with predetermined ratio or value step of updating 1002 in step 1016 then.Program turns back to step 1004 then, carry out the hair side operation in step 1004, carry out image pick-up operation in step 1006, the image processing program in step 1008, numerical data in step 1010 is calculated, and the numerical data in step 1012 and the comparison operation of predetermined value.So step 1004,1006,1008,1010,1012 and 1016 circulate repeatedly up to resulting hair side situation digital value can be complementary for the predetermined value of showing or in the acceptable scope.When obtaining that data and predetermined value are complementary or with respect to predetermined value within acceptable scope the time, then hair side (plucking) situation is fixed in the situation that step 1016 sets in the last circulation in this loop

Figure 70 is illustrated in subprogram performed in the image processing step of step 1008.In step 1102, the amplification of being picked up Still image data from section memory 251, read.In step 1104 with each pixel data of view data and threshold to obtain the binary bit view data.By the image of the binary view data representative that in step 1104, is obtained shown in Figure 72.After step 1104, in step 1006, remove the singular point that in the binary number view data, is comprised.Can realize removing the singular point data by image is deepened, the method for intensification is to reduce threshold value or neglect the dark space littler than predetermined area.After step 1106, in step 1108, remove the irregular hair side view data partly of the outer frame of view data, thereby select the view data that to select.In the example of Figure 72, remove and be C on frame ₁₀And C ₁₁The view data of out-of-flatness hair side part.After this in step 1110, calculate each remaining out-of-flatness hair side portion C ₁～C ₇Figure, the distance P in axial D, and the F in circumferencial direction.After step 1110, process turns back to main program.

By realizing above control operation, can adjust size that the hair side situation obtains to be scheduled to and axially and the figure of the out-of-flatness hair side part of preset distance arranged on the circumferencial direction.

Another embodiment of hair side control system of the present invention is shown in Figure 73.This embodiment uses contact pin type roughness gauge device 322.Roughness gauge device 322 is contained on the X-Y platform 22, moves on the X-Y coordinate system that this permissible roughness gauge is set up therein.

Be designed to keep pin to contact on roughness gauge 322 with roller surface so that pin on the roller surface unevenness and be shifted.The roughness gauge monitors the stroke of pin, thereby detects unevenness on roller surface so that produce the roughness index signal, and this signal changes with the surface location with respect to gauge.The roughness index signal is delivered to treating apparatus 324, this device input signal is handled so as to judge whether to be complementary in lip-deep roughness situation of work roll and predetermined situation, based on this point, treating apparatus 324 produces control signals and outputs to laser control apparatus 336 through output device 326.Laser control apparatus 336 is derived control signal based on the input signal that comes from treating apparatus.This control signal outputs to work roll Rotation Controllers 338 from laser control apparatus, to driving mechanism 340, this driving mechanism laterally is driven into roll with work roll and outputs to chopper 342 in laser beam head 330, this beam-head penetrates by laser beam generator 334, the laser beam that produces and sent out via laser beam path 332.

In the working control process, the roughness on breaker roll surface detects, and regard roller surface as two dimensional surface this moment.Realize that at roller surface the figure of scanning is shown in Figure 74 with pin.Can find out that from Figure 74 scanning is to carry out on the axial X-direction corresponding to work roll.Each scanning is parallel with the longitudinal axis of work roll basically.The spacing △ y of the scan line on Y direction is arranged to basically the spacing less than the peripheral length of work roll, so that the curvature of roll can not influence the result that roughness is surveyed basically.

Suppose that as mentioned above the sampling interval on X-direction is △ X(μ m), the spacing of the scan line on the y direction of principal axis is △ y(μ m), the number of samples that is located at again on the every scan line is m, and number of scanning lines is n, and the zone that is scanned can be used:

[the μ m of △ X * (m-1) * △ y * (n-1) ²] represented.

The coordinate of each sample point on the roller surface in the three-dimensional base system on being based upon the X-Y coordinate system can for (Xi, Yj Zij), promptly can obtain following three equations:

Zij＝f（Xi，Yi）……（1）

Wherein: f is the function of the out-of-flatness profile of representative roller surface.

Xi＝△X×（i-1）……（2）

Wherein: i=1,2 ... (m-1)

Yi＝△y×（j-1）……（3）

Wherein: j=1,2 ... n

Herein, can be defined as at the deviation △ of each sample point Zij:

△Zij＝｛

·f·（Xi，Yj）｝/

·Xi

＝｛f·（Xi+1，Yj）-f·（Xi，Yi）｝/｛（Xi+1）-Xi｝

＝（i+1，j-1）/△X……（4）

Wherein: i=1,2 ... (m-1)

j＝1，2，……（n-1）

Can understand that from here △ Zij represents the unit height between the adjacent sample point poor.So can obtain (m-1) * (n-1) individual △ Zij in surveillance zone.(m-1) * (n-1) individual △ Zij is divided into the zone of dose known amounts then, for example 2 β.Interregional distance is set to α.Can set up following formula from it:

α×｛-β+（K-1）｝≤Zij＜α×（-β+K）……（5）

Wherein: K=1,2 ... 2 β

If α * (β+(K-1) } being equivalent to r, top formula (5) can be changed into:

r（K）≤Zij＜r（K+1）……（6）

To be set at by defined each zone of above-mentioned formula (6) herein " A(k) " and will with respect to sum (m-1) * (n-1) the regional A(K of } each) and in the number of deviation indicated value △ Zij be set at To(K).In addition, the mean value with the To of adjacent area is set at " T(K) ".This T can be expressed as:

T（k）＝1/2×｛T（K）+T（k-1）｝……（7）

Wherein: K=1,2 ... (2 β-1)

Getting this K is trunnion axis, and the curve of the variation of T can be expressed as shown in Figure 75.This figure represents deviation { α * (β+K) }.Herein, at K(=β) the T value located for the T value of Tmax. scope (β-2)≤K≤(β+2) in value be that △ W α, Tmax refer to the ratio in the lip-deep roughness situation of △ Zij when being zero.On the other hand, △ W α represents the ratio of the roughness situation at △ Zij1≤2 α places.The area ratio of the smooth area of these value representatives on the hair side roller surface.

In order to understand the relation to the painted surface epigraph definition of making surperficial rolled metal plate with the hair side work roll, test at above-mentioned value Tmax and △ W α.In test, used bright roll (sample A), the roll (sample C) of roll of blasting treatment (sample B) and laser hair side.Utilize above-mentioned roughness gauge to monitor per ten sample A, B, reach C, its condition is:

m＝500

n＝160

α＝0.03

β＝20

The result who measures is shown in subordinate list 2.In table 2, SRa is that representative is centered around the value that the lip-deep out-of-flatness hair side of work roll trough partly forms the height at ring-type peak.From test susceptible of proof the higher value of Tmax and △ W α show bigger image definition.

Figure 77 is a flow chart, the working procedure that expression is realized with the hair side control system of Figure 73.In the actual execution of program, in step 1202, beginning to set roll hair side situation immediately after the execution, in step 1204,, only realize the hair side program at an end of work roll according to the hair side situation that in step 1202, sets.In step 1206, after finishing the hair side program of known area, temporarily stop the hair side program.In said process, realize roughness concentration in the case.

In step 1208, realize deriving for example arithmetical operation of Tmax, W α etc. of above-mentioned value according to the roughness index signal value that in step 1206, is obtained.In step 1210, the value that is drawn is compared with the corresponding reference value of the desired roughness situation of representative respectively.In step 1210, if derivation value and reference value are complementary or in given acceptable scope, then begin continuous hair side program in step 1212.In the case, realize the hair side program under the hair side situation that in step 1202, sets.

On the other hand, as the derivation value and reference value is not complementary or beyond acceptable scope, then process turns back to step 1202 so that change the hair side situation according to the known procedure table.Step 1202,1204,1206,1208 and 1210 carry out repeatedly, up to obtaining Tmax, △ W α etc. with can be complementary with reference value or till the hair side situation within the acceptable scope.

Thereby the embodiment of Figure 73 provides laser beam hair side work roll desired surface situation

When the present invention has carried out disclosing when being convenient to the present invention better understood to the present invention with most preferred embodiment, should be understood that the present invention can be embodied and do not leave principle of the present invention with various ways.Thereby should understand the present invention and comprise every embodiment and to the distortion of illustrated embodiment, and the principle of the invention that these embodiment are established in not departing from appended claim just can be embodied.

Table 1

Claims (46)

1, a kind of work roll that is used for the surface rolling sheet metal comprises,

By the circumferential surface of spatially partly forming by a plurality of out-of-flatnesses of certain distance relation each other, each out-of-flatness is partly formed by depression with around the endless loop of the cross projection that caves in, the distance that described out-of-flatness partly is arranged to center to center between the adjacent out-of-flatness partly and the ratio of out-of-flatness external dimensions partly are in 0.85 to 1.7 scope, and the distance of center to center and external dimensions difference are less than 280 μ m.

2, work roll as claimed in claim 1 is characterized in that described projection has a surfaces hardened layer at least.

3, work roll as claimed in claim 2, the described out-of-flatness surface partly that it is characterized in that described work roll partly is made up of the layer of which floor various combination, these layers comprise first outermost layer with given martensite composition rate, include the second layer adjacent of martensite and εTan Huawu and comprise martensite and the 3rd layer of carbide with described ground floor.

4, work roll as claimed in claim 3, the thickness that it is characterized in that described ground floor are in 5 μ m to 30 mu m ranges, and the thickness of the described second layer is in 5 μ m to 30 mu m ranges, and described the 3rd layer thickness is in 5 μ m to 30 mu m ranges.

5, work roll as claimed in claim 4 is characterized in that described ground floor also comprises the austenite of given composition ratio.

6,, it is characterized in that the described surface in the described out-of-flatness partly partly has one deck cover layer to cover on the described ground floor as claim 4 or 5 described work rolls.

7, work roll as claimed in claim 6 is characterized in that described surface coating is to electroplate to form.

8, work roll as claimed in claim 7 is characterized in that described overlay coating is made up of chromium.

9, work roll as claimed in claim 1, it is characterized in that described work roll has a contact area (area) with the backing roll actual contact during surface rolling, at described contact area, be applied with the pressure that is lower than 1000 kgf/square millimeters.

10, work roll as claimed in claim 9 is characterized in that described at least projection has hard superficial layer.

11, work roll as claimed in claim 9, the described out-of-flatness surface partly that it is characterized in that described work roll partly is made up of the layer of some different components, they comprise martensitic first outermost layer that contains given composition rate, comprise martensite and εTan Huawu the described ground floor of adjacency the second layer and comprise martensite and the 3rd layer of carbide.

12, work roll as claimed in claim 11, the thickness that it is characterized in that described ground floor is in 5 μ m to 30 mu m ranges, the thickness of the described second layer is in the scope of 5 μ m to 30 μ m, and described the 3rd layer thickness is in 5 μ m to 30 mu m ranges.

13, work roll as claimed in claim 12 is characterized in that described ground floor also includes the austenite of given composition ratio.

14, work roll as claimed in claim 13 is characterized in that described out-of-flatness surface partly partly has surface coating and covers on the described ground floor.

15, work roll as claimed in claim 14 is characterized in that described surface coating forms by electroplating.

16, work roll as claimed in claim 15 is characterized in that described surface electrical coating is that chromium is formed.

17, a kind of being used for carried out the method that hair side is handled to the work roll that sheet metal carries out surface rolling, and the step that comprises has:

The material roll of desiring hair side in addition is provided and supports described material roll,

The laser aid that driving is used for carrying out in the precalculated position of the outer peripheral face of described material roll illuminating laser beam forms the out-of-flatness formed by depression with around the circular protrusion of described depression partly, and described laser beam is adjusted to its energy density 5 * 10 ⁴To 9 * 10 ⁶W/cm ²Scope in.

Roller surface through hair side is carried out sub-zero temperature to be handled with the described out-of-flatness superficial layer partly that hardens.

18, method as claimed in claim 17, the step that this method further comprises has:

Drive described material roll with the rotational speed set forming the or not smooth part that some are circumferentially aimed at,

Make described material roll and described laser aid be formed on the axial space each other many out-of-flatnesses that relation at a certain distance arranging partly to move axially described point of irradiation in axial relative displacement.

19, method as claimed in claim 17, this method is to be used for forming the circumferential surface of partly being made up of a lot of out-of-flatnesses of certain distance relation each other by on the space, each out-of-flatness is partly formed by depression with around outstanding of the ring-type of described depression, described out-of-flatness partly be arranged to adjacent out-of-flatness partly between the distance of center to center and the ratio between the out-of-flatness external dimensions partly between 0.85 to 1.7, and the distance of center to center and the difference between the external dimensions are less than 280 μ m.

20, method as claimed in claim 19 wherein has hard superficial layer at least on described projection.

21, method as claimed in claim 20, the above out-of-flatness surface partly of wherein said work roll partly is made up of the layer institute of some different components, these layers comprise first outermost layer of being made up of the martensite of given composition ratio, comprise the second layer adjacent of martensite and εTan Huawu and comprise martensite and the 3rd layer of carbide with described ground floor.

22, method as claimed in claim 21, the thickness of wherein said ground floor are in 5 to 30 mu m ranges, and the thickness of the described second layer is in 5 to 30 mu m ranges, and is and described the 3rd layer in 5 to 30 mu m ranges.

23, work roll as claimed in claim 22, wherein said ground floor also comprises the austenite of setting composition ratio.

24, method as claimed in claim 23 wherein partly has surface coating on described out-of-flatness described surface partly and covers on the described ground floor.

25, method as claimed in claim 24, wherein said surface coating is formed by electroplating.

26, method as claimed in claim 25, wherein said electrodeposited coating is made up of chromium.

27, method as claimed in claim 26, wherein described work roll has a contact area (area) with the backing roll actual contact during surface rolling, is applied with the pressure that is lower than 1000 kgf/square millimeters on contact area (area).

28, method as claimed in claim 17, it comprises further partly carries out the step that normalizing is handled to handling the described out-of-flatness that forms by described hair side.

29, it is that a contact zone with the backing roll actual contact is provided in the surface rolling process that method as claimed in claim 28, wherein said normalizing are handled, and applies to be lower than 1000 kilograms/square millimeter power on this contact zone.

30, method as claimed in claim 17, it further comprises and is used for forming at the periphery interface of described work roll the step of wear-resistant covering surfaces layer.

31, one is used for making the equipment that is used for the rolling work roll of sheet metal, comprising:

The supporting arrangement that is used for the supporting material roll,

Be used on described material roll precalculated position illuminating laser beam to form out-of-flatness laser system partly, and described out-of-flatness is partly formed by depression with around the circular protrusion of described depression, described work roll is carried out the hair side processing.

At least partly austenite that described uneven main plot is being comprised is transformed into the means of martensite with the described superficial layer that hardens.

32, equipment as claimed in claim 31, wherein said conversion means are to be used for transforming described Austria to become martensitic sub-zero temperature processing.

33, equipment as claimed in claim 30, wherein said laser system are to be used for producing describedly having energy density 5 * 10 ⁴To 9 * 10 ⁶W/cm ²Laser beam in the scope.

34, equipment as claimed in claim 31, it further is included in and is used for rotation under a kind of in check velocity of rotation drives described material roll first drive unit on described supporting arrangement, and is used between described material roll and described laser system second drive unit that spacing in axial setting relatively moves.

35, equipment as claimed in claim 31, it further comprises and is used for forming wear-resistant coating on described out-of-flatness surface partly.

36, equipment as claimed in claim 31, it comprises that further being used for the breaker roll surface carries out normalizing and handle to regulate the device of the contact area of described roller surface and backing roll to predetermined value in the process of surface rolling.

37, it is the contact area that is used for providing during surface rolling with the backing roll actual contact that equipment as claimed in claim 36, wherein said normalizing are handled, and at this contact area, applies the power that is lower than 1000 kgf/square millimeters.

38, equipment as claimed in claim 34, it has a control system and includes:

Be used for monitoring that the surface condition of hair side material roller installs with the sensor (detector) that produces transducing signal,

Be used for the device that mathematical operation ground derives the condition surface condition value and that the hair side that derivation value and corresponding reference value (a reference value) contrast will be carried out with decision is handled of the described hair side roll of reflection based on described transducing signal,

Be used for setting the device of the hair side condition of derivation,

Be used for controlling the device of described equipment according to the hair side condition of setting.

39, equipment as claimed in claim 38, wherein said sensor device comprise that the video image that is used for searching described roller surface searches device with the image that detects surface condition.

40, equipment as claimed in claim 39, wherein said image is searched device and is searched static image.

41, equipment as claimed in claim 38, wherein said sensing device comprise the coarse metric of contact pin type according to the unevenness on the described work roll of the stroke detection surface of the pin that contacts with described roller surface.

42, equipment as claimed in claim 42, wherein said sensing device also comprise and are used for moving the scan controller that described pin detects predetermined zone surface condition on the roll with predetermined form.

43, work roll as claimed in claim 4 is characterized in that described surface coating is to electroplate to form.

44, work roll as claimed in claim 4 is characterized in that described overlay coating is made up of chromium.

45, method as claimed in claim 17, the out-of-flatness of wherein said work roll surface partly partly is made up of the layer of some different components, these layers comprise by comprising given first outermost layer that rate martensite is formed of forming, and are close to the 3rd layer that described ground floor includes the second layer of martensite and εTan Huawu and includes martensite and carbide.

46, method as claimed in claim 17, it comprises that further one is partly carried out the surface-treated step to the described out-of-flatness of being handled to be formed by hair side.

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