CN86209040U - Loose fiber ball winding machine from fiber strips of fiber rolls - Google Patents
Loose fiber ball winding machine from fiber strips of fiber rolls Download PDFInfo
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- CN86209040U CN86209040U CN 86209040 CN86209040U CN86209040U CN 86209040 U CN86209040 U CN 86209040U CN 86209040 CN86209040 CN 86209040 CN 86209040 U CN86209040 U CN 86209040U CN 86209040 U CN86209040 U CN 86209040U
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Abstract
The utility model relates to a loose fiber ball winding machine from fiber strips of fiber rolls, which relates to a winding machine for loose structure of fiber strips or the column-shaped rolling packages of the fiber strips. The machine directly transport the fiber strips to a roll forming mechanism to realize the winding with no combing and no pulling to assure that the fiber is not damaged. The size and the looseness of the fiber ball are adjustable, and can be adopted according to the technological requirement. The utility model has the advantages of compact structure, small ground occupation, high speed, and high efficiency with a winding speed of 70-200 meters / minute, and the fall can fall automatically with various automatic stopping devices. The loose fiber ball winding machine is suitable for the loose fiber ball winding in loom factories, particularly the loose fiber ball processing before fiber strip dyeing project in combing wool textile mills.
Description
The utility model relate to a kind of ribbon or its cylindrical roll put into row loose structure Volume around machine.
In spinnery, advance the raw material of factory with the ribbon package, owing to reasons such as transportation normally more closely, this situation is unconformable to some technical process, need carry out pinecone Volume around.Particularly combing wool weaving factory to advance the wool tops of factory or chemical fibre strip all be spherical urgent bag supply, this fibre ball is to the enforcement of dyeing engineering, and its tightness degree and appearance and size are all incompatible, and can cause uneven dyeing, must carry out pinecone Volume around, to adapt to the requirement of dyeing.
Now, be exclusively used in pinecone Volume around machine also do not have, in combing wool weaving factory, for carry out pinecone Volume around, people adopt gill box to carry out usually.Gill box is usually by release mechanism, and comb punch-out equipment structure, Volume form around mechanism, to Volume around mechanism reequip slightly can carry out pinecone Volume around.But production efficiency is low, operation is inconvenient, and unnecessary combing meeting causes fibre damage to ribbon.
The purpose of this utility model is, sophistication has designed a kind of novel ribbon loose structure Volume around machine, and it has at a high speed, the function of efficient, no combing, pinecone special use.
Task of the present utility model is achieved through the following technical solutions.
The basic structure of pinecone machine is by sending bar mechanism, ball forming mechanism and electrical apparatus control system to form.By sending bar mechanism, do not produce combing and drawing-off directly to ball forming mechanism constant speed conveying fibre rod.Machine two heads arranged side by side can become two balls simultaneously, in the casing that the transmission mechanism of machine is distributed in frame combines, the case sealing are arranged, easy to operate, safety on every side.Machine is driven by a main motor and two stand-by motors, and main motor-driven is sent bar and ball forming mechanism, and stand-by motor drives automatic falling sphere mechanism.Main transmission and falling sphere action electrical equipment interlocking, falling sphere and switch through next program automatically, machine forms complete new structure entirely, and its important technological parameters is:
450 millimeters of maximum one-tenth bulb diameters
Maximum balling-up is wide 400 millimeters
Volume is around 70～200 meters/minute of speed
120～200 millimeters of balling-up mandrel outside diameter φ
Wide 420 millimeters
Machine appearance and size: long 2.7 meters wide 2.0 meters high 1.5 meters
The operation principle of above-mentioned pinecone mechanism is:
1, the balling-up mandrel has bigger diameter, after fibre ball is released by the falling sphere push pedal, promptly becomes hollow, because ribbon has certain tension force, fibre ball inner fiber bar just trend takes the hollow position, and fibre ball is loose structure.
2, the balling-up mandrel is equipped with one and increases the weight of device, and its pressure is along with the fibre ball diameter increases gradually and reduces.Guaranteeing like this has a normal pressure at Volume around point.
3, Volume is to regulate by governor motion around the normal pressure value of point.
Advantage that the utlity model has and good effect:
Pinecone machine is owing to adopt above-mentioned mechanism and principle, and the Volume that can finish by the loose structure fibre ball of technological requirement walks around journey, at a high speed, high-quality ground balling-up.Because without comb case combing, do not produce drawing-off, can keep the uniformity of ribbon, fiber is injury-free, can reduce consumption.Owing to adopt two balls arranged side by side, being fallen to two thrusters by the centre, fibre ball is easy to operate, machine construction is compact, floor space is little.
The explanation of accompanying drawing drawing:
Fig. 1, the utility model general structure sketch.
Fig. 2, pinecone machine course of work schematic diagram.
Fig. 3, balling-up elevating mechanism schematic diagram.
Fig. 4, disconnected bar pressure lever mechanism schematic diagram.
Fig. 5, falling sphere rushing board mechanism schematic diagram.
Fig. 6 rises a roller mechanism schematic diagram.
Fig. 7, falling sphere scheduled cam dish schematic diagram.
Fig. 8, the balling-up mandrel increases the weight of structural scheme of mechanism.
Fig. 9, the A of Fig. 8 is to side view.
Figure 10, mandrel increase the weight of governor motion figure.
Figure 11, pinecone machine procedure flow chart.
Other advantage features of the present utility model and details be accompanying drawings below.
Fig. 1 shows general structure and the outward appearance signal of this pinecone machine, is made up of three parts: send bar mechanism (I), ball forming mechanism (II), main electronic box (III),
Send bar mechanism mainly by sending bar cylinder (1a, 1b), guide strip roller (2), sliver pressure roller (4), breakage auto stop device (5) to form, ball forming mechanism mainly is made up of sliver loudspeaker (6), balling-up cylinder (7a, 7b), rocking arm (8), disconnected bar depression bar (9), a liter roller (10), balling-up mandrel (11), falling sphere push pedal (12), lifter cam (13), disconnected bar depression bar cam (14), a liter cam (15), lifting lever (16), depression bar cam lever (17), a liter lever (18), falling sphere scheduled cam dish (19), camshaft (20) etc. Cam (13), (14), (15) and cam disc (19) are assemblied on the camshaft (20). Main beaming roller is bearing on the frame, by power transmission shaft, wheel, chain operation, in the casing that transmission mechanism is configured in frame is combined. A double speed master motor and two stand-by motors are housed, main motor-driven ball forming mechanism and send bar mechanism, stand-by motor to drive automatic falling sphere mechanism, stand-by motor 1 on the machine＃The driving cam axle, stand-by motor 2＃Drive the falling sphere push pedal.
This machine have feeding breakage auto stop, Volume around breakage auto stop, ribbon not automatic stop on the mandrel, Volume around protective device and fault display devices such as fixed length automatic stop, the automatic stops of opening the door. For satisfying technological requirement and easy to operate, have low speed fine motion, crawl, the normal driving by automatically transferring at a slow speed fast. Main transmission and falling sphere action electrical equipment interlocking, automatic falling sphere and switch through next program, also manual falling sphere. Electric elements and wiring board are assembled in the main electronic box (III).
Fig. 2 shows the main process components of pinecone machine and technical process, feeding fiber ball is placed on and send on the bar cylinder, its direction must be when sending bar cylinder (1a, 1b) running, ribbon (3) withdraws from the desired direction, through guide strip roller (2) and sliver pressure roller (4), pass sliver loudspeaker (6) and gone up balling-up by balling-up cylinder (7a, 7b) Volume around mandrel (11). Sliver loudspeaker (6) are contained on the rocking arm (8), and rocking arm (8) is taken turns (14) transmission by the flat heart, drive back and forth swing of sliver loudspeaker (6), make the fiber ball of ribbon intersection Volume coiled one fixed width. Balling-up mandrel (11) has certain tapering, and when (11) must satisfy when falling sphere at the installation direction on the machine, the falling sphere push pedal was to push small end to from the big end of balling-up mandrel (11). Because balling-up cylinder (7a, 7b) and send the superficial velocity of bar cylinder (1a, 1b) equal so ribbon is not subjected to drawing-off in technical process, if ribbon has disconnected bar, stops machine by tambler (5) therebetween.
The work of this pinecone machine has realized serialization, automation, and the machine works overall process comprises Volume coiled ball process and automatic falling sphere process, automatically falling sphere and switch through next program. The size of balling-up is selected according to technological requirement, and selected ribbon length is finished by the electrical equipment pre-determined length counter, and when ribbon reached selected length, the counter action stops main motor stopped machine, simultaneously, and time relay delayed startup stand-by motor 1＃, driving cam axle (20) makes lifter cam (13) the fiber ball be risen to the position (such as Fig. 3) of falling sphere by lever (16). Camshaft band dynamic circuit breaker bar depression bar cam (14) makes disconnected bar depression bar (9) that ribbon is pressed in tight balling-up cylinder (7a, 7b) upper (such as Fig. 4) by lever (17). Fig. 7 shows that the end at camshaft (20) is equipped with falling sphere scheduled cam dish (19), and it rotates with camshaft (20), and four travel switches (31), (32), (33), (34) are arranged around it, is used for control falling sphere program. When travel switch (31) when being switched on, stand-by motor 2＃Start, drive falling sphere push pedal (12) the fiber ball is released, break away from mandrel (11) (such as Fig. 5), ribbon is broken between fiber ball and disconnected bar depression bar simultaneously. Round the stopping of falling sphere push pedal (12) All limit by travel switch, when initial position is returned in the falling sphere push pedal, stand-by motor 2＃Stall. This moment stand-by motor 1＃The return action of mandrel (11) and disconnected bar depression bar (9) is finished in band moving cam (13), (14). With the rotation of falling sphere scheduled cam dish (19), make travel switch (32) connect moment and give pulse Xin of main motor number, main frame rotation, make output fiber treaty 500 mm lengths in order to rising head. At this moment, camshaft (20) drives a liter cam (15) and makes a liter roller (10) motion by lever (18), and about 500 mm length ribbon heads of output are dialled around mandrel (11) upper (such as Fig. 6). With the rotation of falling sphere scheduled cam dish (19), travel switch (32) is connected again, start main motor for the second time, because travel switch (33) closure, main motor is by automatically changing at a slow speed fast, the working procedure that machine begins to break is carried out balling-up. At this moment, rise a roller (10) and return, travel switch (34) is thrown off, stand-by motor 1＃Stop, camshaft (20) stall, falling sphere scheduled cam dish is parked in the origin-location, so that next falling sphere program work, all the falling sphere program is about 15 seconds.
The balling-up mandrel is equipped with a weight increasing device, and its pressure guarantees like this that along with the fiber bulb diameter increases gradually and reduces Volume has a normal pressure around point. Its mechanism's effect is illustrated among (Fig. 8), (Fig. 9), (Figure 10). Among Fig. 8, mandrel (11) is assemblied in simultaneously with sleeve pipe (22), little axle (23), can slide along guide rod (21), the other end of little axle (23) is arranged in the recess (such as Fig. 9) of weighted plate (24), weighted plate (24) is loaded on the shoulder axle (29) by bearing (26), (24) can rotate around (29), shoulder axle (29) is fixed on the frame, is (such as the Figure 10) that can not rotate.
When the beginning Volume around, during the balling-up minor diameter, the deadweight of fiber ball is little, it is also little around the pressure of point to impose on Volume, and (such as Fig. 9) weighted plate this moment (24) is near horizontal level, its distance of centre of gravity fulcrum (29) moves on the reverse gravity F little axle of resistance (23) because of weighted plate deadweight G generation farthest, and this power is actually and puts on Volume around the pressure of point. Along with the balling-up diameter increases, because of the deadweight of fiber ball Impose on Volume and increase around the pressure of point, and the little axle of mandrel (11) (23) increases with the fiber ball and on move, force weighted plate (24) to be lifted, its center of gravity is more near fulcrum, the reverse gravity that produces because of the weighted plate deadweight is littler, can keep that like this Volume is had a normal pressure around point. (such as Figure 10) weighted plate (24) is equipped with a sliding sleeve (25), braking packing ring (27), regulating nut (28) but adjustable brake, when mandrel moves downward braking inoperative, then work during lifting. Adjusting is to be undertaken by nut (28), and when tightening up nut, friction increases between sliding sleeve (25) and braking packing ring (27), thereby when mandrel (11) lifting, oppositely the pressure of gravity generation also increases. This regulates shaping and the hardness that directly affects the fiber ball.
A kind of embodiment of the present utility model is:
To advance factory's fibre ball and place and send on the bar cylinder (1a, 1b), its direction should satisfy the ribbon balling-up cylinder that withdraws from and lead.Because frictional force, fibre ball are rotated with cylinder, ribbon is withdrawed from, and gives balling-up cylinder (7a, 7b) through sliver roller (2) sliver loudspeaker (6), and balling-up mandrel (11) rotates with cylinder, ribbon by Volume on mandrel (11).Owing to send bar cylinder (1a, 1b) to equate with balling-up cylinder (7a, 7b) linear velocity.Ribbon is not subjected to drawing-off, does not produce new irregular.Common Volume is 100～150 meters/minute around speed.When ribbon reached selected length, the counter action stopped main motor, and Volume back-haul degree is suspended, and simultaneously, the time relay starts automatic falling sphere system and enters the falling sphere program.
The working procedure of this pinecone machine is described among Figure 11.
Claims (4)
1, a kind of fiber silver lap pinecone machine to ribbon or its cylindrical roll threading row loose structure coiling, comprise: send bar cylinder (1a, 1b), sliver roller (2), sliver pressure roller (4), breakage auto stop device (5), sliver loudspeaker (6), balling-up cylinder (7a, 7b), rocking arm (8), disconnected bar depression bar (9), rise a roller (10), balling-up mandrel (11), falling sphere push pedal (12) etc. and automatic falling sphere mechanism, electrical apparatus control system is characterized in that:
1. have send the bar drum part send bar mechanism (I) directly to the ball forming mechanism that has the balling-up drum part (II) conveying fibre rod (3),
2. ball forming mechanism (II) is the double-end parallel structure, can become two balls simultaneously, run-in synchronism, and two falling sphere push pedals are positioned at the centre position of mechanism, release to both sides simultaneously,
3. the important technological parameters of pinecone machine is:
450 millimeters of maximum one-tenth bulb diameters
Maximum balling-up is wide 400 millimeters
70～200 meters/minute of winding speeds.
2, pinecone machine according to claim 1 is characterized in that sending bar cylinder (1a, 1b) to equate with (7a, 7b) equidirectional rotation of balling-up cylinder and linear velocity.
3, pinecone machine according to claim 1 is characterized in that balling-up mandrel (11) has certain taper.
4, according to claim 1 or 3 described pinecone machines, it is characterized in that the balling-up axle diameter divides some levels, 120 millimeters of the minimum φ of outside diameter, 200 millimeters of maximum φ can change according to technological requirement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 86209040 CN86209040U (en) | 1986-11-13 | 1986-11-13 | Loose fiber ball winding machine from fiber strips of fiber rolls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 86209040 CN86209040U (en) | 1986-11-13 | 1986-11-13 | Loose fiber ball winding machine from fiber strips of fiber rolls |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN86209040U true CN86209040U (en) | 1987-12-05 |
Family
ID=4811017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 86209040 Withdrawn CN86209040U (en) | 1986-11-13 | 1986-11-13 | Loose fiber ball winding machine from fiber strips of fiber rolls |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN86209040U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103343406A (en) * | 2013-07-18 | 2013-10-09 | 江苏万工科技集团有限公司 | Wool top arranging mechanism of ball top bulking machine |
| CN103541055A (en) * | 2013-10-09 | 2014-01-29 | 江苏万工科技集团有限公司 | Strip rolling mechanism of ball loosening machine |
-
1986
- 1986-11-13 CN CN 86209040 patent/CN86209040U/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103343406A (en) * | 2013-07-18 | 2013-10-09 | 江苏万工科技集团有限公司 | Wool top arranging mechanism of ball top bulking machine |
| CN103343406B (en) * | 2013-07-18 | 2016-02-10 | 江苏万工科技集团有限公司 | The Pai Tiao mechanism of pinecone machine |
| CN103541055A (en) * | 2013-10-09 | 2014-01-29 | 江苏万工科技集团有限公司 | Strip rolling mechanism of ball loosening machine |
| CN103541055B (en) * | 2013-10-09 | 2016-05-04 | 江苏万工科技集团有限公司 | A kind of cordon machine structure of pinecone machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |