CN86107572A - Artificial stoneware craft and goods - Google Patents
Artificial stoneware craft and goods Download PDFInfo
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- CN86107572A CN86107572A CN 86107572 CN86107572A CN86107572A CN 86107572 A CN86107572 A CN 86107572A CN 86107572 CN86107572 CN 86107572 CN 86107572 A CN86107572 A CN 86107572A CN 86107572 A CN86107572 A CN 86107572A
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Abstract
Artificial stone product's technology, with unsaturated polyester resin and corresponding curing agent thereof, the filler that promoter and granular or powdery or grain powder mix is mixed into compound, and compound is put into mould, through vibrating and the curing of a period of time and moulding.During compound vibrates preceding or vibrates, the prefabricated component of other materials is pressed in compound, and vibrate in company with compound, prefabricated component with other materials after perhaps compound being vibrated presses in compound, prefabricated component along with compound solidifies, directly forms the artificial stone product of composite with compound bonding one.
Description
The artificial stoneware craft is the process of being reacted the artificial stone product of the organic binder bond that obtains by the carbon-to-carbon unsaturated chain.This technology can directly form the composite artificial stone product, and the artificial stone product has the artistic effect of surface of stone ornament.
Artificial marble or granite product, particularly artificial marble or granite slab, general binding agent and the filler (powdery or granular stone) of adopting mixes, be extruded, be solidified into the former material of bulk, again as processing natural marble, granite, the former material of bulk is cut into sheet or other different shapes, and surperficial economy-combat grinding and polishing light forms.Such technical process needs multiple large-scale mechanical and power equipment, the technical process more complicated, and in cutting forming and bruting process, many raw material are wasted, and make processing cost than higher.
In order to simplify artificial stone product's forming process, change process, make artificial stone product's direct forming, selected the technology of goods such as concrete for use, and its technology has been carried out improvement made the artificial stone product, formed this artificial stoneware craft.The purpose of this technology is in order directly to make the artificial stone product of composite in artificial stone product's forming process, to improve artificial stone product's intensity and durability, save raw-material loss, reducing cost.
This technology still adopts original batching and hybrid mode, and binding agent and filler granular or powdery or the mixing of grain powder are mixed into compound.Here select the unsaturated polyester resin binding agent that forms unsaturated polyester resin and corresponding curing agent thereof, promoter cooperation for use.Can certainly select the various binding agents in the technology in the past for use.This artificial stoneware craft is: unsaturated polyester resin and corresponding curing agent, promoter and filler granular or powdery or the mixing of grain powder are mixed into compound, compound is put into mould, by vibrator mould and compound are vibrated, the compound of setting is again through after a while curing, with artificial stone product's demoulding of solidified forming.Its process modification be compound is vibrated preceding or vibrates during, the prefabricated component of other materials is pressed in compound, and vibrate in company with compound, prefabricated component with other materials after perhaps compound being vibrated presses in compound, prefabricated component with compound bonding one along with the curing of compound.So just directly formed the artificial stone product of composite.Here, prefabricated component presses in compound and is meant, prefabricated component is placed on mix surface, can squeeze prefabricated component or press prefabricated component to push compound with the pressure device with the self gravitation of prefabricated component or with the jig card.General back two kinds of extruding are just removed after being applied to solidified forming always, so that mixture structure is tight, also make the bonding close and firm of compound and other materials.
Form the artificial stone product of composite, after can also or solidifying at the compound solidification process, pour into a mould a layer concrete or similar material, and make concrete or similar material through solidifying after a while at the compound upper surface.Also form the artificial stone product of composite after the demoulding.
In this artificial stoneware craft, after compound solidifies, can be coated with the transparent unsaturated polyester resin (transparent unsaturated polyester resin and its corresponding curing agent, promoter are prepared composite transparent unsaturated polyester resin by a certain percentage) that one deck prepares in mix surface, cover dacron membrane again, dacron membrane in the face of the transparent unsaturated polyester resin roll flat, roll light, the transparent unsaturated polyester resin is removed dacron membrane at last through solidifying after a while.Certainly after compound solidifies, also can directly polish on the surface.Dacron membrane stone to the transparent unsaturated polyester resin roll flat, roll light, can adopt rubber flap or rubber roller to scrape or roll at the terylene face.
In this artificial stoneware craft,, can be covered with dacron membrane, also can scribble lubricating oil or paraffin at the mould inner surface for the ease of the demoulding.
According to the artificial stone product that this artificial stoneware craft makes, its structure is unsaturated polyester resin, filler mixed structure layer in succession concrete or brick and tile or wooden or metal or plastic construction layer.As adopt other binding agents, then be exactly one deck (top layer) binding agent, filler mixed structure in succession another layer concrete or brick and tile or structure wooden or metal or plastics.For tabular composite artificial stone product, its structure can also be in succession concrete slab or iron plate or aluminium sheet or a wood based panel of the one side of tabular unsaturated polyester resin, filler mixed structure, and another side is the transparent unsaturated polyester resin surface.This artificial stone product comes down to form earlier the other materials of the compound again last layer lower price of compound on top layer.The mixing bed of material on top layer is when the extruding of the process of vibrating or prefabricated component, is shaped by the interior shape of mould.And the prefabricated component that refers to here is according to the synthetic shape of products that will make, in advance other materials is made the prefabricated component of definite shape and specification.Its shape can be similar in appearance to the artificial stone product, but than the little one deck of artificial stone product.The prefabricated component shape can be other shapes, but prefabricated component is preferably similar with mould with the face of compound contact.Generally, make prefabricated component tabular or the convex body shape according to artificial stone product's size.The compound prefabricated component that gets on, it is low that its cost cans be compared to compound most, and certain intensity will be arranged.These materials can be concrete and analog, as magnesia, tabia etc.; Can be wooden, as trees, glued board, fiberboard, particieboard, compressed straw slab etc.; It can be the other materials of brick and tile and the silicate-type that sinters into; Can be metal, mainly be iron, aluminium and alloy thereof; Can be plastics.
In this artificial stoneware craft, filler comprises: Shi Sha, brick and tile, glass, pottery (the silicate-type material that other sinter into), metal, slag, shell, wooden and various pigment.Can use simultaneously in them one or both or several.Filler can reduce the consumption of binding agent, plays skeleton function, also plays imitation natural stone or constitutes beautiful structure plan.Filler is powdery or granular, can use separately, also can powdery, granular being used in combination.Natural earth also can be as the filler of powdery.Fleut generally is mainly used to imitated marble, granularly generally is mainly used to imitated granite.
The shape of the mould that uses among this artificial stoneware craft, size are fixed according to artificial stone product's shape and size.Tabular artificial stone product's mould is then gone out at the base plate upper ledge by frame, and its size and geometry are different.Convex body artificial stone product's mould inner surface is then made by convex body artificial stone product's geomery, also core rod will be arranged in case of necessity.The preferably simple body of convex body artificial stone product shape is so that make.Certainly complicated convex body also can, just in that to make curring time longer, vibrate and extrusion time longer.
Curing agent, must advance the time that the proportioning of agent will solidify as required and decide, general curing agent, promoter with the proportioning of unsaturated polyester resin all in 1: 1000～4: 1000 scopes.Unsaturated polyester resin with the proportioning of filler in 1: 4～1: 8 scope.Binding agent stirs with the mixing of filler, can be earlier unsaturated polyester resin and curing agent thereof, promoter be mixed, and filled again mixing is stirred, and also can mix stirring simultaneously.To mix stir more even in order making, can to place promoter at last.
When compound is put into mould and spread out,, can also be beaten with club and be smash for convex body artificial stone product's mould, so that each part can both be full of compound,
Can adopt the mechanical oscillation of various vibrators to vibrating of mould and compound, as desk-top, bar type, press the thallium formula.Be convenient to continuous productive process, the preferably desk-top platform that vibrates in the technical process, can be packed compound behind the mould into, again mould is placed the platform that vibrates, and also can place mould and vibrate platform or be assembled into mould on the platform that vibrates, the mould of again compound being packed into.
In solidification process, in order to quicken to solidify, can heat compound, improve solidification temperature.Solidification process generally carries out on the curing workbench.Therefore after vibrating, mould can be moved on to the curing workbench together with the compound and the compound prefabricated component that gets on that formalize.
This artificial stone product's process reform technical process in the past, can make prepared mixture direct forming in mould, and the prefabricated component of the compound other materials of energy, make the artificial stone product of composite, simplified the manufacturing procedure of formed composite, simplified production equipment, saved raw-material loss and reduced cost, the artificial stone product's of composite intensity and ageing resistance also are convenient to artificial stone product's attaching all than higher.In the process of vibrating, granular filler can be in the top layer automatically equably, has formed natural sense and third dimension, and this technology is fit to produce building product, ornament, exhibit, furniture, cabinet window, sales counter and handicraft in batch.
Be illustrated with concrete artificial stoneware craft's process below:
Artificial stone product-the artificial stone plate's of production floor, wallboard, ceiling, furniture-plates and all kinds of decorative panels technology.At first be ready to mould by different size, generally be made up of frame and base plate, base plate light more is good more, can select glass plate for use, and frame can adopt the wooden frame that soaked lubricating oil.Base plate is placed the platform that vibrates, at plate upper surface cover one deck dacron membrane.Place frame again and fix with base plate.Prepare compound by the stonite, granular building stones, a small amount of translucent glass powder and unsaturated polyester resin and corresponding curing agent, promoter are mixed, proportioning is 6: the ratio of 1(filler and binding agent).The compound that mixes is put into mould to be spread out, starting the platform that vibrates vibrates to mould and compound, vibrate after a few minutes, preprepared precast slab or wood based panel (size is much the same with frame inner edge size) are pressed on compound, with the jig that is fixed on mould that integrated circuit board is tight, jig produces the power that compresses to compound to concrete slab or wood based panel.Concrete slab or wood based panel vibrate together in company with compound.Vibrated five, six minutes, after compound formalizes substantially, mould, compound, concrete slab or wood based panel together dislocation solidify workbench.Through 10-30 minute curing, along with the curing of compound, concrete slab or wood based panel just bonded together with the compound that has solidified firmly, have formed the artificial stone plate of composite.Behind the solidified forming,, can repair slightly as jagged with the composite artificial stone plate demoulding.Decorative panel as floor type is often rubbed can polish at the mixing work stone.Composite artificial stone plate for other purposes can polish processing to mixing charge level, also can be coated with the transparent unsaturated polyester resin that one deck mixes in mix surface, covering upward again, terylene collapses son, collapse sub-face at terylene and the transparent unsaturated polyester resin is wipeed, scrapes off light with the rubber sleaker, then through after a while curing, remove terylene and collapse son, also can obtain smooth surface.The artificial stone plate who produces like this is exactly unsaturated polyester resin, filler (the granular stone and the glass of powdery) mixed structure layer in succession concrete layer or layer of wood.Specifically tabular unsaturated polyester resin, filler mixed structure compound concrete slab or wood based panel, and some composite artificial stone plate aggregate laminar surface is transparent unsaturated polyester resin surface.As concrete slab, wood based panel being changed into brick or other building structural members, during vibrating, a face by brick or other building structural members contacts with compound, presses in compound, also just can make brick or the building structural member that has the artificial stone face.The base plate of mould is arc or other curved slabs, and frame is corresponding with it, and the prefabricated component of other materials should be arc or other curved plates mutually, or has the brick and the building structural member of cambered surface (curved face).Before vibrating, compound just prefabricated component is pressed in compound, press prefabricated component with the pressure device, starting the platform that vibrates vibrates to mould, compound and prefabricated component, after vibrating equally, through curing after a while, can make artificial stone arc, the curved plates of composite or have the brick and the building structural member of arcwall face (curved face).
Produce the convex body artificial stone product, this mainly is ornament and furnishings.Be ready to mould earlier, scribble lubricating oil or paraffin, can certainly cover one deck dacron membrane at the mould inner surface by convex body artificial stone product's shape fabricating.Make prefabricated component convex body or tabular in advance, the prefabricated component of convex body is than the little top layer of the convex body artificial stone product that will make.Compound is put into mould, and available rod is beaten compound and is smash, and prefabricated component is pressed in compound, tightens prefabricated component with jig.Mould is placed the platform that vibrates together with compound, prefabricated component, jig, start the platform that vibrates and vibrate, also can vibrate with pressing thallium formula vibrator to be pressed on the prefabricated component.Owing to pushing and vibrating, make compound form the convex body layer by the mould inner surface.After vibrating 5～10 minutes, place curing station to carry out 10～20 minutes curing together with compound, prefabricated component mould, after the curing with shaping convex body artificial stone product demoulding.Remove lubricating oil or the paraffin or the dacron membrane on surface, polish on the surface.For more continuous face, also can be coated with the layer of transparent unsaturated polyester resin, cover one deck dacron membrane again, the transparent unsaturated polyester resin is scraped on the dacron membrane surface with the rubber sleaker, after wipeing off, scraping light,, remove dacron membrane through about 10 minutes curing.So just make have unsaturated polyester resin, the convex body artificial stone product on filling-material structure convex body top layer, the back is the other materials structure sheaf.
Claims (8)
1, the artificial stoneware craft, with unsaturated polyester resin and corresponding curing agent thereof, promoter and filler granular or powdery or powdery or the mixing of grain powder are mixed into compound, compound is put into mould, by vibrator mould and compound are vibrated, the compound of setting is again through after a while curing, artificial stone product's demoulding with solidified forming, it is characterized in that: during compound is vibrated preceding or vibrates, the prefabricated component of other materials (concrete or wooden or brick and tile or metal or plastics) is pressed in compound, and vibrate in company with compound, prefabricated component with other materials after perhaps compound being vibrated presses in compound, prefabricated component with compound bonding one along with the curing of compound.
2, as the said artificial stoneware craft of claim 1, it is characterized in that: prefabricated component presses in compound and is meant, prefabricated component is placed on mix surface, squeezes prefabricated component or presses prefabricated component to push compound with the pressure device with the self gravitation of prefabricated component or with the jig card.
3, artificial stoneware craft as claimed in claim 1 or 2, it is characterized in that: after compound solidifies, be coated with the transparent unsaturated polyester resin that one deck prepares in mix surface, cover dacron membrane again, dacron membrane in the face of the transparent unsaturated polyester resin roll flat, roll light, the transparent unsaturated polyester resin is removed dacron membrane at last through after a while curing.
4, as the said artificial stoneware craft of claim 3, it is characterized in that: dacron membrane in the face of the transparent unsaturated polyester resin roll flat, roll only with rubber flap or rubber roller and scrape or roll at the terylene face.
5,, it is characterized in that the mould inner surface is covered with dacron membrane as claim 1 or 2 or 4 said artificial stone products.
6,, it is characterized in that the mould inner surface is covered with dacron membrane as the said artificial stone product of claim 3.
7, the artificial stone product that manufactures of artificial stoneware craft is characterized in that: unsaturated polyester resin, filler mixed structure layer in succession concrete or brick and tile or wooden or metal or plastic construction layer.
8, as the said artificial stone product of claim 7, it is characterized in that: the one side of tabular unsaturated polyester resin, filler mixed structure layer in succession concrete slab or iron plate or aluminium sheet or wood based panel, another side is the surface of transparent unsaturated polyester resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 86107572 CN86107572A (en) | 1986-12-01 | 1986-12-01 | Artificial stoneware craft and goods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 86107572 CN86107572A (en) | 1986-12-01 | 1986-12-01 | Artificial stoneware craft and goods |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN86107572A true CN86107572A (en) | 1988-06-15 |
Family
ID=4803600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 86107572 Pending CN86107572A (en) | 1986-12-01 | 1986-12-01 | Artificial stoneware craft and goods |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN86107572A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1098820C (en) * | 2000-07-23 | 2003-01-15 | 骆荣泰 | Process for mfg. synthetic stone |
| CN100348396C (en) * | 2004-09-02 | 2007-11-14 | 云浮市云城区富云新型石材厂 | Process and device for producting artificial stone |
| CN103895092B (en) * | 2014-03-14 | 2016-04-20 | 上虞市康超装饰材料有限公司 | A kind of preparation method of the artificial stone with picture and artificial stone |
-
1986
- 1986-12-01 CN CN 86107572 patent/CN86107572A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1098820C (en) * | 2000-07-23 | 2003-01-15 | 骆荣泰 | Process for mfg. synthetic stone |
| CN100348396C (en) * | 2004-09-02 | 2007-11-14 | 云浮市云城区富云新型石材厂 | Process and device for producting artificial stone |
| CN103895092B (en) * | 2014-03-14 | 2016-04-20 | 上虞市康超装饰材料有限公司 | A kind of preparation method of the artificial stone with picture and artificial stone |
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |