CN86104510A - Combined multi-functional liquid metal electric magnetic stirrer - Google Patents

Combined multi-functional liquid metal electric magnetic stirrer Download PDF

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Publication number
CN86104510A
CN86104510A CN 86104510 CN86104510A CN86104510A CN 86104510 A CN86104510 A CN 86104510A CN 86104510 CN86104510 CN 86104510 CN 86104510 A CN86104510 A CN 86104510A CN 86104510 A CN86104510 A CN 86104510A
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China
Prior art keywords
inductor
magnetic pole
pole elements
planar inductor
winding
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CN 86104510
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Chinese (zh)
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毛斌
王世郁
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Institute of Mechanics of CAS
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Institute of Mechanics of CAS
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Priority to CN 86104510 priority Critical patent/CN86104510A/en
Publication of CN86104510A publication Critical patent/CN86104510A/en
Pending legal-status Critical Current

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Abstract

A kind of melting of liquid metal and combined multifunctional electromagnetic stirrer of continuous casting of being used for.Problems such as present magnetic stirrer complex structure, function singleness, versatility are poor in order to solve, maintenance and assembling inconvenience, the present invention has adopted the planar inductor that is made of discrete magnetic pole elements, assemble according to factors such as the shape of strand, sizes by several planar inductors, and can be by changing the connected mode of each planar inductor itself and mutual magnetic pole elements winding, the magnetic field of excitation rotation, row ripple, three kinds of forms of spiral.The present invention can adopt multiple installation form, to reach matching status, raises the efficiency, and assembles easy to maintenancely, and interchangeability is strong, is convenient to producing in serial form.

Description

The present invention is a kind of multifunctional assembled liquid metal electric magnetic stirrer that is used for metallurgical industry and casting industry.
At present be used for the magnetic stirrer that liquid metal stirs three kinds of forms are arranged usually: a kind of rotating excitation field agitator that is based on the common asynchronous moter principle at metallurgical industry and casting industry; A kind of traveling-wave magnetic stirrer that is based on the linear electric motors principle; Also having a kind of is the magnetic stirrer that produces helical magnetic field.Present rotating excitation field and travelling-magnetic-field magnetic stirrer comparative maturity all on structure and technology, and on Metal Melting and continuous casting of molten steel, be applied.The helical magnetic field magnetic stirrer is at present also in development, two kinds of helical magnetic field magnetic stirrers in European patent 0005676 and 0014636, have been announced, its structure essential characteristic is, be combined into magnetic circuit by annular iron core and strip iron core, be packed with two cover windings independent of each other, wherein a cover excites rotating excitation field, the another set of travelling-magnetic-field that excites, both become helical magnetic field by superposition in round cavity, and two cover windings are fed by two power supplys respectively.The weak point of above-mentioned helical magnetic field magnetic stirrer is that they all are assembled into an integral body, is difficult to adapt to the requirement that casting blank section changes in the continuous casting; In addition, structure is complicated, safeguards also inconvenience, the particularly replacing of winding, and need two cover power supplys, thereby be subjected to certain limitation on using.
The object of the present invention is to provide a kind of highly versatile, applied widely, be convenient to keep in repair, assemble and be suitable for the magnetic stirrer of producing in serial form.
Magnetic stirrer involved in the present invention adopts different methods of attachment to form by the polylith planar inductor, planar inductor adopts the independently magnetic pole elements of being made up of T shape iron core and O shape winding to form, the number of the selected magnetic pole elements of difference that can be according to actual needs, and the connected mode between each magnetic pole elements, through the conversion of connected mode, can encourage the magnetic field of rotation, row ripple, three kinds of forms of spiral respectively.And can be mounted to multiple shape according to the difference of casting blank shape, as U-shaped, quadrangle, triangle, polygon.Below in conjunction with accompanying drawing 1,2,3, just content of the present invention is introduced in detail.
Fig. 1 is the sectional side elevation of magnetic stirrer.
Fig. 2 is the cross-sectional figure of magnetic stirrer shown in Figure 1.
Fig. 3 is the iron core and the magnetic pole elements iron core schematic diagram of planar inductor.
Accompanying drawing 1 midplane inductor (15) is made up of magnetic pole elements (22), foundary weight plate (19), end plate (21), base plate (9). Magnetic pole elements (22) is made up of a T shape iron core (25) and an O shape winding (17). The number that forms magnetic pole elements (22) on planar inductor (15) quantity of this agitator and the every planar inductor should guarantee to excite the magnetic field of required form according to Power Supplies Condition. For example adopt three phase mains usually to use three planar inductors, three magnetic pole elements of every planar inductor configuration; Two-phase power supply is used four planar inductors usually, four magnetic pole elements of configuration on the every inductor. The T shape iron core (25) of several magnetic pole elements (22) of inductor (15) is pieced together groove by edge and is linked into an integrated entity, (seeing accompanying drawing 3), or several T shape iron cores are made an integral body, foundary weight plate (19) at its two side bonds ordinary carbon steel, two ends are pieced together groove with non-magnetic stainless steel end plate (21) by edge and are connected with T shape iron core (25), and with foundary weight plate (19) welding, make the planar inductor iron core that is formed by T shape iron core become as a whole. Use not magnetic stainless steel end plate, the one, in order to reduce the end magnet short-cut path, strengthen the air-gap field of top, end; The 2nd, clamp T shape iron core that edge is combined into and fixing two ends winding; The 3rd, be convenient to install; Adopt foundary weight plate and end plate welding procedure, saved the securing members such as screw rod, packaging technology is simplified, and can be reduced the eddy current loss of using bolt to cause. Planar inductor (15) is equipped with not magnetic stainless steel shell (10), and the framework (30) that is connected and fixed usefulness is housed on the base plate (9), and (31) are fixedly to use slot wedge.
The agitator circuit connecting mode that is used for three kinds of form magnetic fields of excitation is:
A, excite the winding connection method of rotating excitation field: with the terminals of all windings (17) on the same inductor (15) end to end respectively and connect or end to end order compose in series a phase winding, adjacent phase winding adopts not cophase supply, as when adopting three-phase alternating-current supply, adjacent inductor power phase difference is 120 degree, as adjacent inductor power phase difference is 90 degree when adopting the two-phase alternating current source, constitutes rotating excitation field.
B, excite the winding connection method of travelling-magnetic-field: be on each planar inductor (15) on the same position all windings (17) end to end respectively and connect or order serial connection end to end, form a phase winding, adopt not cophase supply between adjacent phase winding.As when adopting three phase mains, phase difference is 120 degree between every phase winding; As when adopting two-phase power supply, phase difference is 90 degree between each winding.
C, excite the winding connection method of helical magnetic field: with the winding (17) on each planar inductor (15), along hand of helix end to end and connect or end to end order compose in series a phase winding, adjacent winding adopts not cophase supply.As when adopting three-phase electricity, phase difference is 120 degree between every phase winding; When adopting the two-phase electricity, phase difference is 90 degree between every phase winding.
The present invention compared with prior art advantage is: magnetic stirrer is made up of the planar inductor that discrete magnetic pole elements edge is combined into, each planar inductor is independently of one another, therefore can and assemble according to size, the shape of strand, reach low in energy consumption, efficient is high and it is easy to maintenance to use the requirement of blank stirring extent.This body structure of planar inductor manufacturing process is simple, and is applied widely, is easy to producing in serial form.Same agitator can excite the magnetic field of three kinds of forms respectively under the situation of any parameter of not conversion.And can connect according to the difference of using the field power supply supply mode.
Refer now to Fig. 1, Fig. 2 introduces one embodiment of the present of invention: with section 120~150mm 2Square billet (1) be example, agitator structure is by minimum cross section, and power is by maximum Section Design.Adopt three phase mains, place three sides of strand by three planar inductors (15), form U-shaped, each inductor respectively has a cooling jacket.Each planar inductor (15) is made up of three magnetic pole elements (22), and the T shape iron core (25) of each magnetic pole elements (22) is changed by silicon steel sheet, and it is of a size of: facewidth 40mm, each 45mm of both sides groove width, groove depth 100mm, the high 50mm of yoke.For making planar inductor (15) as far as possible near strand (1) surface, consider requirements such as the shell thickness of agitator installed position and cooling jacket, between strand (1) and planar inductor (15) apart from being 40mm.Three magnetic pole elements (22) are by self edge assembly groove splicing, both sides respectively have a thick foundary weight plate of 10mm (19) bonding with epoxy resin and iron core (25), respectively there is the thick not magnetic stainless steel end plate (21) of 10mm that is at two ends, the monnolithic case that is assembled into is of a size of 410 * 80 * 150mm, embedding thereon is with three O shape windings (17), and each winding connects a phase of power supply.The turns-in-series of each winding is 66 circles, constitutes a pair of utmost point of travelling-magnetic-field thus.Winding is by the coiling of nylon sheath wire water proof winding wires, and maximum outside diameter is φ 8mm, and its copper face is long-pending to be 19mm 2, cooling jacket is welded by stainless steel, divides inside and outside two-layer aquaporin, and outer cooling is from the radiant heat of strand and the Joule heat in the outer wall corrosion resistant plate; Joule heat in internal layer cooling winding Joule heat and the inwall corrosion resistant plate.

Claims (7)

1, a kind of electromagnetic mixing apparatus that is used for melted metal liquid and continuous casting, this device is made up of the planar inductor that magnetic pole elements constitutes, and it is characterized in that agitating device is to be formed by connecting by the planar inductor assembling that discrete magnetic pole elements constitutes.
2, magnetic stirrer as claimed in claim 1, the terminals that it is characterized in that all windings on the same inductor end to end respectively and connect or end to end order compose in series a phase winding, adjacent inductor adopts not cophase supply.
3, magnetic stirrer as claimed in claim 1, it is characterized in that being in each planar inductor on the same position all windings end to end respectively and connect or order serial connection end to end, form a phase winding, adjacent each phase winding adopts not cophase supply.
4, magnetic stirrer as claimed in claim 1 is characterized in that the direction of advancing along helical stir, and along hand of helix and connect or compose in series end to end a phase winding, adjacent each phase winding adopts not cophase supply with the winding of adjacent inductor.
5, electromagnetic mixing apparatus as claimed in claim 1 is characterized in that the magnetic pole elements of planar inductor is made up of O type winding and T shape iron core.
6, electromagnetic mixing apparatus as claimed in claim 1 is characterized in that planar inductor adopts the stainless steel end plate to piece together groove by edge and is connected with T shape iron core and welds with the foundary weight plate.
7,, it is characterized in that the T shape iron core of each magnetic pole elements adopts edge assembly groove connection or directly several T shape iron cores made integral body as claim 1 and 5 described electromagnetic mixing apparatus.
CN 86104510 1986-07-04 1986-07-04 Combined multi-functional liquid metal electric magnetic stirrer Pending CN86104510A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 86104510 CN86104510A (en) 1986-07-04 1986-07-04 Combined multi-functional liquid metal electric magnetic stirrer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 86104510 CN86104510A (en) 1986-07-04 1986-07-04 Combined multi-functional liquid metal electric magnetic stirrer

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CN86104510A true CN86104510A (en) 1988-01-13

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CN 86104510 Pending CN86104510A (en) 1986-07-04 1986-07-04 Combined multi-functional liquid metal electric magnetic stirrer

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100424205C (en) * 2006-08-16 2008-10-08 北京交通大学 Stirring method of aluminum-based alloy liquid and apparatus
CN102069175A (en) * 2011-01-24 2011-05-25 哈尔滨工业大学 Plug-in cylindrical traveling wave magnetic field sensor for casting
CN102554165A (en) * 2012-01-10 2012-07-11 辽宁科技大学 Electromagnetic device for stirring metal melt spirally
CN105458199A (en) * 2016-01-04 2016-04-06 湖南中科电气股份有限公司 Square billet split multi-mode electromagnetic stirrer and control method thereof
CN106466708A (en) * 2015-08-21 2017-03-01 上海宝信软件股份有限公司 Modular plate slab crystallizer electromagnetic agitation induction apparatuss and its manufacture method
CN107116191A (en) * 2017-05-15 2017-09-01 东北大学 A kind of complex and spiral magnetic stirrer
CN112828250A (en) * 2020-12-31 2021-05-25 北京科技大学 Casting device and method for preparing fine-grain alloy with low segregation degree
CN112974749A (en) * 2021-02-09 2021-06-18 东北大学 Electromagnetic stirring device and method for improving feeding capacity and center quality of casting blank liquid core

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100424205C (en) * 2006-08-16 2008-10-08 北京交通大学 Stirring method of aluminum-based alloy liquid and apparatus
CN102069175A (en) * 2011-01-24 2011-05-25 哈尔滨工业大学 Plug-in cylindrical traveling wave magnetic field sensor for casting
CN102069175B (en) * 2011-01-24 2013-01-02 哈尔滨工业大学 Plug-in cylindrical traveling wave magnetic field sensor for casting
CN102554165A (en) * 2012-01-10 2012-07-11 辽宁科技大学 Electromagnetic device for stirring metal melt spirally
CN102554165B (en) * 2012-01-10 2014-01-29 辽宁科技大学 Electromagnetic device for stirring metal melt spirally
CN106466708A (en) * 2015-08-21 2017-03-01 上海宝信软件股份有限公司 Modular plate slab crystallizer electromagnetic agitation induction apparatuss and its manufacture method
CN105458199A (en) * 2016-01-04 2016-04-06 湖南中科电气股份有限公司 Square billet split multi-mode electromagnetic stirrer and control method thereof
CN105458199B (en) * 2016-01-04 2016-12-14 湖南中科电气股份有限公司 Square billet split multi-mode EMS device and control method thereof
CN107116191A (en) * 2017-05-15 2017-09-01 东北大学 A kind of complex and spiral magnetic stirrer
CN107116191B (en) * 2017-05-15 2020-09-29 东北大学 Combined type spiral electromagnetic stirrer
CN112828250A (en) * 2020-12-31 2021-05-25 北京科技大学 Casting device and method for preparing fine-grain alloy with low segregation degree
CN112974749A (en) * 2021-02-09 2021-06-18 东北大学 Electromagnetic stirring device and method for improving feeding capacity and center quality of casting blank liquid core

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