CN86102536A - Antifriction additive for solid-liquid composite lubricating oil - Google Patents

Antifriction additive for solid-liquid composite lubricating oil Download PDF

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CN86102536A
CN86102536A CN 86102536 CN86102536A CN86102536A CN 86102536 A CN86102536 A CN 86102536A CN 86102536 CN86102536 CN 86102536 CN 86102536 A CN86102536 A CN 86102536A CN 86102536 A CN86102536 A CN 86102536A
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oil
lubricating oil
additive
viscosity
neutral base
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CN86102536B (en
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雷维文
孙瑞钧
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Shanghai Inst Of Energy Resources
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Shanghai Inst Of Energy Resources
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Abstract

The invention provides a kind of oilness of promoting lubricant and the additive of anti-attrition, be specially adapted on the lubricating system of IC engine such as diesel engine, petrol motor.With lubricating oil is carrier, adds polytetrafluoroethyldispersion dispersion and polyethylene glycol type, and polyol-based non-ionic surfactant and polymethacrylate viscosity index improver etc. are formulated.It can form one deck and very stablize slick solid protective membrane on the surface of oil engine parts.It can improve abrasion resistance, reduces barrel wear 82%, prolongs oil engine work-ing life, reduces oil consumption again, and rate of economizing gasoline reaches 2~5%.And on performance, be better than wear preventive additives such as import TMT.

Description

The present invention relates to a kind of oilness of promoting lubricant and the additive of anti-attrition, be specially adapted to diesel engine, the solid-liquid composite lubricating oil wear reducing additive on the lubricating system of IC engine such as petrol motor.
In daily use, usually the way for the friction and wear of the part of reducing friction is lubricated.Generally be two friction surfaces to be separated to reduce friction and to wear and tear with lubricating oil or solid lubricant.But their limitation is arranged, as use lubricating oil, generally when the surface of friction contact pressure is low or when reaching the ideal Liquid Lubrication Condition, use fair.But start, when stopping and sliding velocity reduce to zero or low cruise when forming boundary lubrication condition, the corresponding increase of frictional force also produces wearing and tearing; Simultaneously a large amount of heat of friction produce, and make it frictional surface temperature and raise.Thus, general lubricating oil also is not a kind of ideal lubricant.Using solid lubricant, handle at coating for metal surfaces, all is the excellent lubrication agent as tetrafluoroethylene, graphite, molybdenumdisulphide etc., when low cruise, is better than lubricating oil.But tend to be accompanied by the wearing and tearing of contact component, and price is expensive.
The up-to-date patented product of a series of wear reducing additives appears on the world market in recent years: U.S. TMT(Total Moter Treatment), Japanese NASA101(NASA SOPER OIL TREATMET), U.S. TP(TRI-PAK company) etc. a series of wear reducing additives, become the eighties product innovation.United States Patent (USP) U.S.Patent № 4349444(82), 3933656(79) " openly specially permit the clear 53-34808 of communique " etc. relevant technology has been made report with Japanese Patent.But United States Patent (USP) has only been introduced main raw material (tetrafluoroethylene) and main stablizer (silane, fluorochemical surfactant and silane derivative), prescription as for it is formed, component title and adding proportion, processing condition, implementation result etc., there is no disclosure.And Japanese Patent does not appear in the newspapers to technical recipe.Early eighties, domestic some unit begins import and wear preventive additives such as TMT on probation, TP.After showing these wear preventive additives of interpolation after on probation, can reduce the wearing and tearing of oil engine machinery, reduce oil consumption, prolong the oil exchange time limit and reduce machine overhaul number of times.But there are two big defectives in this class additive.The first costs an arm and a leg.Every jar of 8 ounces of (OZS)=236.6ml dress, price TMT~TP=19~42 yuan (amounting to Renminbi); It two is that the TMT of the U.S. adopts silane and derivative and fluorochemical surfactant thereof as stablizer, they belong to inflammable articles, and contain the benzene analog derivative among the TP is dangerous product, they these not only use, all unfavorable , And is poisonous and hazardous to aspects such as HUMAN HEALTH, environmental healths in transportation.
The objective of the invention is to improve the defective that domestic and international liquid lubricant, solid lubricant and metal antiwear agent exist, learn from other's strong points to offset one's weaknesses, provide a kind of energy-saving friction-reducing, solid-liquid lubricating oil wear reducing additive cheap and easy to get, nontoxic.
The present invention realizes with following method: with lubricating oil or the suitable neutral base oil of viscosity is carrier, and it is formulated to add polytetrafluoroethyldispersion dispersion and compositions such as polyoxyethylene glycol, polyol-based non-ionic surfactant and polymethacrylate viscosity index improver.Concrete compound method is as follows:
1. get 4~8 parts of (weight ratio, together following) polytetrafluoroethyldispersion dispersions (concentration 15%), add 1~2 portion of polyoxyethylene glycol nonionogenic tenside, after shaking up, this liquid is joined mixing and stirring in the suitable neutral base oil of lubricating oil that 20~25 parts of viscosity are 10~16 centistokes/100 ℃ or viscosity, be milk sap.
2. get 40~45 parts, viscosity lubricating oil same as described above adds 2~3 portions of oil soluble polyvalent alcohol nonionogenic tensides and 0.5~1 portion of water-soluble polyol nonionogenic tenside and 0.5~1 part of polymethacrylate type viscosity index improver, heating makes it to dissolve fully, be cooled to room temperature again, be synthetic neutral base oil.
3. the above-mentioned neutral base oil that modulates is admixed lentamente to mix in the milk sap and mixed thoroughly, be solid-liquid composite lubricating oil wear reducing additive of the present invention.
Said tetrafluoroethylene solid lubricant, it is a kind of milky Colloidal fluid, contain 60% particle diameter and be 0.1~0.8 micron tetrafluoroethylene particulate, this colloidal dispersion, generally electronegative, extremely unstable, electric charge is not to be evenly distributed between particle surface and particle, will condense when two utmost point particles attract each other, so must add stablizer, tensio-active agent, viscosity index improver etc.Make of the circulation of the particulate of tetrafluoroethylene with lubricating oil; it can soak in the uneven space of many depressions on the metal friction surface of cylinder wall, piston, piston ring and bearing; fill up and be coated with and act on; form one deck level and smooth, firm, stablize protective membrane; make can not be in contact with one another between metal and the metal and seam or the mutual embedding of micro-bulge take place, the solid lubricant overcoat is in operation to get back and brings in constant renewal in and replenish.
Said polyethylene glycol type nonionogenic tenside is a kind of Colloidal fluid that easily flows, and it can reduce the surface tension of tetrafluoroethylene colloidal dispersion, and the particulate of tetrafluoroethylene is not condensed, and makes it stable, obtains a kind of milk sap.
Said oil soluble and water miscible polyol-based non-ionic surfactant are a kind of thickness Colloidal fluids, and the color of water-soluble polyol type is more shallow, and more more viscous; they can reduce the interfacial tension of water-oil interface; increase the protection film strength, reach the hydrophilic-hydrophobic balance, promote emulsification.
Said polymethacrylate type viscosity index improver is a kind of near the water white transparency Colloidal fluid, and it can not only increase the displacement that interfacial film viscosity hinders emulsification molecule on the interface, is difficult for cohesion; And can improve its viscosity index, enlarge the use temperature scope of lubricating oil; And tend towards stability certain effect is also arranged promoting colloidal solution.
The neutral base oil that said lubricating oil or viscosity are suitable is that a kind of viscosity is 10~16 centistokes/100 ℃ plain oils.It is a preparation additive carrier of the present invention (being mother liquor).
Advantage of the present invention:
(1) owing to form the stable solid protective membrane of one deck at the friction surface of metal, machinery, to promote lubricatedly, the power loss of reducing friction prolongs oil engine work-ing life, reduces oil exchange time limit and machine overhaul number of times, and And reduces barrel wear 82%;
(2) because burning fully, reduces oil consumption, rate of economizing gasoline reaches 2~5%;
(3) because the cylinder seal performance improves, and cylinder pressure increases, and it is perfect to burn, and carbon monoxide, hydrocarbon content descend in the exhaust gas emission thereupon, reduce topsoil;
(4) to select additive raw material for use be cheap and easy to get in the present invention, nontoxic.
In a word, additive of the present invention has remedied the weak point of common lubricant, the solid lubricant that is better than again handling at coating for metal surfaces is the comprehensive lubricant of a kind of solid-liquid, and it especially is useful in internal combustion engine start, stop or during low cruise, even in the machine oil supply failure in emergency circumstances.
Embodiment 1,
(1), gets 40 gram polytetrafluoroethyldispersion dispersions (concentration 15%), add 8 gram polyethylene glycol type nonionogenic tensides, after shaking up, joining 200 gram viscosity is in 10~16 centistokes/100 ℃ lubricating oil (gasoline engine oil or diesel engine oil), mixing and stirring is milk sap.
(2), get the above-mentioned lubricating oil of 400 grams, add 24 gram oil soluble polyvalent alcohol nonionogenic tensides and 6 gram water-soluble polyol nonionogenic tensides, add 6 gram polymethacrylate type viscosity index improvers again, heating makes it to dissolve fully, be cooled to room temperature again, be synthetic neutral base oil.
(3), the above-mentioned neutral base oil that modulates divided secondary to join in the milk sap to mix mixes thoroughly, be lubricating oil wear reducing additive of the present invention.
Embodiment 2,
(1), get 30 gram polytetrafluoroethyldispersion dispersions (concentration 15%), add 5 gram polyethylene glycol type nonionogenic tensides, after shaking up, it is described lubricated to join 200 gram embodiment 1
In the oil, mixing and stirring is milk sap.
(2), get 400 gram embodiment, 1 described lubricating oil, add 20 gram oil soluble polyvalent alcohol nonionogenic tensides and 4 gram water-soluble polyol type nonionogenic tensides, add 4 gram polymethacrylate type viscosity index improvers again, heating makes it to dissolve fully, be cooled to room temperature again, be synthetic neutral base oil.
(3), the above-mentioned neutral base oil that modulates divided secondary to join in the milk sap to mix mixes thoroughly, be lubricating oil wear reducing additive of the present invention.
Embodiment 3, (1), get 50 gram polytetrafluoroethyldispersion dispersions (concentration 15%), add 10 gram polyoxyethylene glycol nonionogenic tensides, after shaking up, join in 250 gram embodiment, the 1 described lubricating oil, mixing and stirring is milk sap.
(2), get 450 gram embodiment, 1 described lubricating oil, add 30 gram oil soluble polyvalent alcohol nonionogenic tensides and 9 gram water-soluble polyol nonionogenic tensides, add 10 gram polymethacrylate type viscosity index improvers again, heating makes it to dissolve fully, be cooled to room temperature again, be the neutral base oil of adjusting.
(3), the above-mentioned neutral base oil that modulates divided secondary to join in the milk sap to mix mixes thoroughly, be lubricating oil wear reducing additive of the present invention.
Trial state of the present invention: the present invention is as a kind of additive of internal combustion (IC) engine lubricating oil.Get the 5%(weight ratio) additive of the above-mentioned embodiment of preparing 1, join in gasoline engine oil or the diesel engine oil, carry out the performance comparison test from different perspectives.
Examination example 1, real machine bench testing.
The real machine bench testing, carry out at Shanghai Inst. of Ship Diesel Engine's engine testing room.
Test conditions: 4135 type diesel motors, test period are 90 hours, lubricating oil: 14 #Diesel engine oil, identical operating mode, the control methods of identical time are adopted in test.
(1) wearing test: not doping and doping comparative test result such as table 1.
Figure 86102536_IMG1
Figure 86102536_IMG2
Shown in the last table:
(1) consumption rate of fired oil: under the propulsive characteristics operating mode, maximum fuel-economizings 10 grams, generally about 5 grams, promptly rate of economizing gasoline is 2%~5%, but not fuel-economizing under declared working condition;
(2) exhaust temperature: under the propulsive characteristics operating mode, additivated row's temperature on average descends 20 ℃; Under part throttle characteristics, arrange warm fall greatly, general 18~30 ℃;
(3) analysis of exhaust gas: the content of CO is general in the doping exhaust descends 0.15%, (absolute value), CO 2Slightly increase.
Examination example 2: motor road test.
Automobile transportation science technical institute tests by Shanghai.
Test conditions: CA-15 type Jiefang brand automobile, fuel: 70 #Gasoline, lubricating oil: 15 #Gasoline engine oil.
Test site: the Shanghai Longhua Airport, 1000 kilometers of operating ranges, test is carried out under fully loaded operating mode.
(1) fuel economy simultaneous test.
A, constant speed fuel economy simultaneous test, result such as table 3.
Figure 86102536_IMG3
B, hundred kilometers fuel economy simultaneous tests, result such as tables 4.
Figure 86102536_IMG4
(2) acceleration characteristics simultaneous test (20~60 kilometers/time) result such as table 5.
Figure 86102536_IMG5
Add the shortening 2.02% relatively of agent lubricating oil pick-up period shown in the last table, acceleration distance reduces 2.91%.
(3) cylinder pressure is measured, result such as table 6.
Figure 86102536_IMG6
Each the cylinder pressure of engine that adds agent lubricating oil shown in the last table generally improves, and the average increase rate of cylinder pressure is 11.8%.
Solid-liquid composite lubricating oil additive is described thus,, improves fuel economy and the engine lubrication performance has certain effect improving combustion engine powered property.
Examination example 3, the abrasion simultaneous test.
Additive of the present invention and import TMT additive abrasion simultaneous test are carried out the MM-200 wear test by Ministry of Machine-Building Industry's Shanghai City Materials Research Laboratories.
Test conditions: to the mill part is aluminium and 45 #Cast steel, 30 kilograms of pressure, 2 hours time, lubricating oil-10 #Gasoline engine oil.Additive amount is the 5%(weight ratio).
Test-results shows under same test conditions, add additive of the present invention after, the polishing scratch width that the mill part is stayed is littler by 20~30% than the import TMT additive that adds equal quantities; And it is also much smaller than import TMT additive to the abrasion loss of mill part.As seen additive of the present invention has tangible antifriction effect.
Examination example 4, load simultaneous test.
Additive of the present invention and import TMT additive load simultaneous test.Carry out Xie Er four-ball tester tool loading test by Shanghai City petroleum goods applied science institute.10 #After adding 5% import TMT additive in the gasoline engine oil, the last non seizure load that parts can bear is than 10 #Gasoline engine oil has increased by 28%, and the maximum diameter of rupture of oil film can increase by 9.3%, and 10 #After adding 5% additive of the present invention in the gasoline engine oil, the maximum that parts can bear does not have card and stings and can increase about 40%, and the maximum diameter of rupture of oil film can increase about 12%.The result shows that additive of the present invention has the good performance of loading with.
Above-mentioned two routine simultaneous tests show that additive performance of the present invention is better than import TMT additive.

Claims (2)

1, a kind ofly is used in lubricating oil additive on the oil engine, it is characterized in that with lubricating oil (or the suitable neutral base oil of viscosity) be carrier, add polytetrafluoroethyldispersion dispersion and polyoxyethylene glycol, compositions such as polyol-based non-ionic surfactant and polymethacrylate viscosity index improver are mixed with solid-liquid composite lubricating oil wear reducing additive;
A, get 4~8 parts of (weight ratios, down together) polytetrafluoroethyldispersion dispersion (concentration 15%) adds 1~2 portion of polyethylene glycol type nonionogenic tenside, after shaking up, this liquid is joined in the lubricating oil (or the suitable neutral base oil of viscosity) that 20~25 parts of viscosity are 10~16 centistokes/100 ℃, mixing and stirring is milk sap;
B, get 40~45 parts, viscosity is to add 2~3 portions of oil soluble polyvalent alcohol nonionogenic tensides and 0.5~1 portion of water-soluble polyol type nonionogenic tenside and 0.5~1 part of polymethacrylate type viscosity index improver in the lubricating oil (or the suitable neutral base oil of viscosity) of 10~16 centistokes/100 ℃, heating makes it to dissolve fully, be cooled to room temperature again, be synthetic neutral base oil;
C, the above-mentioned neutral base oil that modulates joined in the milk sap to mix mix thoroughly, be solid-liquid composite lubricating oil additive.
2, according to the described solid-liquid composite lubricating oil of claim 1 additive, it is characterized in that percentage concentrations such as polytetrafluoroethyldispersion dispersion concentration 15% or 60% all can, but must be by concentration ratio preparation.
CN198686102536A 1986-10-17 1986-10-17 Antifriction additive for solid-liquid composite lubricating oil Expired CN86102536B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1053464C (en) * 1996-08-12 2000-06-14 锦州石化润滑油厂 Special lube for textile machinery
CN105886084A (en) * 2016-05-10 2016-08-24 南京高崎电机有限公司 Anti-freezing motor lubricating oil
CN116814313A (en) * 2023-08-29 2023-09-29 山东山河环保科技有限公司 Polytetrafluoroethylene nano lubricating additive and preparation method and application thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1053464C (en) * 1996-08-12 2000-06-14 锦州石化润滑油厂 Special lube for textile machinery
CN105886084A (en) * 2016-05-10 2016-08-24 南京高崎电机有限公司 Anti-freezing motor lubricating oil
CN116814313A (en) * 2023-08-29 2023-09-29 山东山河环保科技有限公司 Polytetrafluoroethylene nano lubricating additive and preparation method and application thereof

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