CN86102371A - Equipment with the continuous production sizing of constant speed noodles - Google Patents

Equipment with the continuous production sizing of constant speed noodles Download PDF

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Publication number
CN86102371A
CN86102371A CN198686102371A CN86102371A CN86102371A CN 86102371 A CN86102371 A CN 86102371A CN 198686102371 A CN198686102371 A CN 198686102371A CN 86102371 A CN86102371 A CN 86102371A CN 86102371 A CN86102371 A CN 86102371A
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CN
China
Prior art keywords
dough
roller
conveyer
speed
constant speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN198686102371A
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Chinese (zh)
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CN86102371B (en
Inventor
森川道男
林虎彦
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Rheon Automatic Machinery Co Ltd
Original Assignee
Rheon Automatic Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rheon Automatic Machinery Co Ltd filed Critical Rheon Automatic Machinery Co Ltd
Publication of CN86102371A publication Critical patent/CN86102371A/en
Publication of CN86102371B publication Critical patent/CN86102371B/en
Expired legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C5/00Dough-dividing machines
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/02Dough-sheeters; Rolling-machines; Rolling-pins
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/02Dough-sheeters; Rolling-machines; Rolling-pins
    • A21C3/025Dough-sheeters; Rolling-machines; Rolling-pins with one or more rollers moving perpendicularly to its rotation axis, e.g. reciprocally
    • A21C3/027Dough-sheeters; Rolling-machines; Rolling-pins with one or more rollers moving perpendicularly to its rotation axis, e.g. reciprocally with multiple rollers moving in a closed loop, e.g. in an orbital path; Planetary roller systems

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Fish Paste Products (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

A kind of equipment of when carrying dough, producing the noodles of determining size continuously with the speed of determining.This equipment comprises: the dough feed conveyor with weighing device; The constant speed conveyer that the dough restraint device is housed on it; With a roller mechanism that is contained in two conveyer tops, the roller track of this roller mechanism is annular, and a straight line portion towards two conveyers is arranged on the roller track.Thicken or open up the thin dough that is transported between roller mechanism and two conveyers according to the speed difference of two conveyers, so that need not apply mixing power and produce the noodles of uniform thickness and width to dough.

Description

Equipment with the continuous production sizing of constant speed noodles
The present invention relates to a kind of when carrying dough the equipment with the continuous production sizing of constant speed noodles.More detailed point is said a kind of like this equipment that relates to: pressure or mixing power that it imposes on dough are reduced to minimum, and the width of the noodles of producing and thickness are uniform.
Having the continuous feeding of the dough (for example making the dough of bread) of elasticity and viscosity, always all is the extruding by screw, or the suction of the extruder by band piston and cylinder and extruding are finished.
Yet these devices all are to rely on mechanical force to make continuous noodles basically.During making, excessive pressure imposes on the feed dough continually, or during churning supplies with dough continually with screw rod.
Such mechanical force has been damaged the structure of dough, particularly for the dough of making bread, because extruding and stirring tend to destroy the gelinite of dough; Therefore, need an extra operation to recover the gelinite structure.An operation like this needs a kind of attachment device, and like this, it is huge that the size of dough process equipment will become.
It number is disclosed equipment in 85103754 the patent application that inventor of the present invention has invented the Chinese patent application submitted on May 17th, 1985.In above-mentioned application documents, provide a kind of speed change conveyer and near a kind of constant speed conveyer of speed change conveyer output that is installed in weighing device; And two pressure apparatus are arranged, be installed in respectively near the top at speed change conveyer tail end place and the top at close constant speed conveyer front end place.Dough is compressed or is extended on the position between two pressure apparatus, to make the constant dough of Unit Weight.
In addition, the inventor has also invented a kind of equipment that is used to produce the noodles with constant dimensions and constant flow rate, and this has been disclosed in the Chinese patent application submitted on May 16th, 1985 number is in 85103749 the application documents.Wherein, in the equipment in the patent application that replaced mentioning the above-mentioned first time of a kind of roller mechanism, be installed in pressure apparatus near the top at constant speed conveyer front end place.
In a back patent application, also between the landline of the straight line portion of roller mechanism and constant speed conveyer, the dough restraint device has been installed; And between the two positions, in other words, the position (top of speed change conveyer tail end) of setting pressure device and dough enters and the roller mechanism position contacting between, dough similarly is compressed or extends.
In this two kinds of inventions any, though, utilize the speed that increases the speed change conveyer, can the dough of delivering between above-mentioned two positions is compressed effectively when the dough weight of the per unit length on the speed change conveyer during less than predetermined value; But when the dough weight of per unit length during greater than predetermined value, dough but can not be extended equably.
Dough between pressure apparatus and the speed change conveyer is controlled in the zone, in this zone, pressure apparatus nestles up dough, and only could directly be controlled by pressure apparatus in this zone or near this regional dough part, so that move with the motion of pressure apparatus; But leaving this regional dough part can not be controlled effectively by pressure apparatus.
Therefore, if a relatively thin part is arranged in dough, then only be that this part of dough is extended; Therefore, thin part will become thinner on the original handler.This phenomenon shows that when dough was extended, pressure trended towards concentrating on the thin position.
An object of the present invention is to provide a kind of when carrying dough, with the equipment of the continuous production sizing of constant speed noodles.
Another object of the present invention provides a kind of equipment with constant speed production sizing continuously and exactly noodles.
One aspect of the present invention is: a kind of equipment with the continuous production sizing of constant speed noodles is provided.This equipment comprises: a speed change conveyer that is used for the dough feed; A dough weighing device, this device can be measured the weight of defeated each the part dough above it continuously, and it is installed between the 2 opposite end points of conveyor delivery route; A near constant speed conveyer that is installed in the speed change conveyer output; The variation that is inversely proportional to of a control device that is used to control the speed change conveyor speed, the speed that makes conveyer and the dough part weight that records by the dough weighing device; A dough restraint device that is installed on the constant speed conveyor delivery route; A dough clamping device, it comprises a roller mechanism, be used for that clamping is positioned on the speed change conveyer and the constant speed conveyer on dough.The characteristics of clamping device are: roller mechanism has many rollers that rotate around self axis, and these rollers can be along an orbital motion above conveyer, this track comprises one section straight line portion, the straight line portion of roller track is positioned at the top of speed change conveyer and constant speed conveyer, the dough of delivering between roller mechanism and the conveyer in roller clamping on it, to produce the noodles of sizing.
The equipment of production noodles constructed in accordance comprises: a speed change conveyer, and this conveyer variable speed drive, its velocity variations is relevant with the gravimetry value of dough on being delivered to it, and this conveyer also is equipped with a dough weighing device; A near constant speed conveyer that is installed in the speed change conveyer, it is a constant-speed drive, its speed is higher than the speed of speed change conveyer; A dough restraint device that is positioned on the constant speed conveyor delivery route is in order to the width of restriction dough; A roller mechanism that comprises a plurality of rollers, these rollers can be along the orbital motion with one section straight line portion.
The straight line portion of roller track is positioned at the top of speed change conveyer and constant speed conveyer.Be transported to the dough between roller mechanism and the conveyer,, thickened or open up thin equably, make noodles with constant flow rate according to the measured weight of weighing device between 2 opposite end points of the landline of speed change conveyer.
Because the roller on the roller track straight line portion is the clamping dough equably, therefore, the speed difference of two conveyers in fact causes the dough between two conveyers to be extended equably.
In other words, roller mechanism is fitted on the conveyer belt of two conveyers dough equably, thickens effectively or open up to approach it, to obtain the dough flow velocity of accurate quantification.
Briefly bright to accompanying drawing work one below:
Fig. 1 is the front elevational schematic of the side of one embodiment of the present of invention;
Fig. 2 is the schematic top plan view of one embodiment of the present of invention;
Fig. 3 is the block diagram of expression control device chief component.
Referring now to accompanying drawing one embodiment of the present of invention are described.
In Fig. 1, schematically shown equipment of the present invention.One table top group feed conveyor 2 is installed in the input of equipment, and it has the conveying circuit of a flat-top that tilts a little, increases its height towards outbound course.Dough feed conveyor 2 is driven by head roll 9, and with variable velocity Vn operation, cylinder 9 is driven by motor 13.Rotation converter 10 connects with head roll 9 when operation, and its function is the pulse signal that produces the conveyer belt movable length of representing dough feed conveyor 2.Weighing device 3 is installed in below the conveyer belt of dough feed conveyor 2, its mounting means is: the weighing unit 3a of weighing device is installed in below the conveyer belt, and from load cell 8, produce signal, the dough weight X partly that this signal indication passes through from weighing unit 3a.
A constant speed conveyer 4 is installed near the output of dough feed conveyor 2, and it has the conveying circuit of the flat-top of a horizontal setting.Constant speed conveyer 4 is driven by a motor (not shown), and with constant speed V operation, this speed is than the speed height of dough feed conveyor 2.
It is on the landline of conveyer 4 that dough restraint device 18 is installed on the top line of constant speed conveyer 4, and it comprises a crank mechanism 16 and confinement plate 5.Confinement plate 5 is supported by bar 14, and each bar connects with connecting rod 17.The outermost end of every bar 14 is installed in rotation on the periphery of a disk 15.The axle of disk 15 is installed on the frame of equipment, and disk 15 drives rotation by a drive unit (not shown).
Press arrow direction when rotation when disk, can make confinement plate 5 swings, but that confinement plate 5 still keeps is parallel with the direction of motion of dough 1.
A roller mechanism 6 is installed in the top of conveyer 2 and 4, as shown in Figure 1.Roller mechanism has a plurality of rollers 7.These rollers can move along an oval loop under the drive unit (not shown) drives, and this loop has a straight line portion towards conveyer.Each roller by means of with the friction of dough around the rotation of self axis, shown in arrow " b ".Straight line portion on the roller mechanism covers the length of dough feed conveyor 2, is about 50~200 millimeters; Cover the length of constant speed conveyer 4 front end area simultaneously, be about 50~300 millimeters.Comparable above-mentioned distance of the length of overlay area or weak point.The length of overlay area depends on the physical property of the material of being processed, for example plasticity, viscosity or denseness.
Ruuning situation according to an embodiment of the invention is described now.Be loaded in the dough on the dough feed conveyor 2, be transferred on the weighing unit 3a, the weight Xn of its per unit length A is measured continuously, for example for A 1And A 2, record its weight and be respectively X 1And X 2The dough flow velocity that the referential weight value XR(that the time per unit of expectation is carried promptly expects), with the weight Xn of the per unit length A dough that records, and the relation between the speed Vn of dough feed conveyor 2, can be expressed as follows:
The VXR=XnVn=constant
Here, V is the speed of constant speed conveyer 4.
Therefore, speed Vn can be calculated by following formula:
Vn= (V·XR)/(Xn)
So, be X for recording weight 1The dough part, available following formula calculates:
V 1= (V·X R)/(X 1)
Here, V 1Be when to record weight be X 1Dough when partly arriving conveyer 2 tail end P, dough feed conveyor 2 the speed of service that should have; Just can obtain constant dough flow velocity with such speed operation.
Converter 10 produces the pulse signal of the conveyer belt movable length of expression dough feed conveyor 2, and the pulse signal is sent to microcomputer 11, as shown in Figure 3.Microcomputer 11 is sent to load sensor 8 to signal then, starts the weight of its weighing dough.The signal of expression dough weight is sent to microcomputer 11, and microcomputer is stored these information, and calculates the speed V of dough feed conveyor 2 according to above-mentioned formula 1, and signal is sent to motor 13 by a phase inverter 12, when partly arriving the tail end P of dough feed conveyor 2, handle motor with the corresponding dough of box lunch.Like this, motor 13 with weight X 1The speed V that is inversely proportional to 1Running; Therefore, because the clamping action of the difference of the speed between two conveyers and the roller mechanism that is positioned at two conveyers top, corresponding dough part is thickened or is opened up thin.
Like this, the gravimetry value is X 1, X 2... each dough part, with speed V 1, V 2... (i.e. the speed that is inversely proportional to the weight of each dough part) is thickened between the front end of the tail end P of dough feed conveyor 2 and constant speed conveyer 4 or thin by exhibition.
The width of the noodles of producing just utilizes confinement plate 5 with dough restraint device 18(again) adjusted, so that produce noodles fully uniformly.
In an embodiment of the present invention, the direction of motion of the roller 7 that moves along landline is identical with the direction of motion of dough; Even but roller 7 moves in the opposite direction, also can play a similar planar clamping action.
In an embodiment of the present invention, used an annular roller clamp mechanism; But, also can use roller mechanism with straight line roller track.This roller mechanism can be made up of many rollers, and these rollers flatly are installed on every side of framework, so that the roller track of a straight line is provided, and they is freely rotated around the axis of self.The rotation of roller can be limited with contacting of frictional disk by them, and this frictional disk is installed on the frame of equipment.Roller mechanism is moved back and forth to front and back on the surface of dough by drive mechanism.By above dough feed conveyor 2 and constant speed conveyer 4, roller mechanism being installed, move back and forth with making before and after the framework, the roller that above two conveyers, contacts with material, this material is thickened effectively or opened up to approach, obtain the constant flow rate and the uniform-dimension of desired material thus.

Claims (3)

1, a kind of equipment with the continuous production sizing of constant speed noodles comprises:
A speed change conveyer that is used for the dough feed,
One table top group weighing device, this device is measured the weight of each part dough of failing on it serially, and it is installed on the conveyor delivery route between the 2 opposite end points,
A near constant speed conveyer that is installed in the speed change conveyer output,
A control device that is used to control the speed change conveyor speed, it is inversely proportional to the speed of speed change conveyer and dough part weight that the dough weighing device records,
Be installed on the constant speed conveyor delivery route the dough restraint device and
Dough clamping device, this device comprise one be used for that clamping is positioned on the speed change conveyer and the constant speed conveyer on the roller mechanism of dough,
It is characterized in that: roller mechanism have a plurality of can around the rotation of self axis and can be along the roller that is positioned at two conveyers top comprising the orbital motion of straight line part,
The straight line portion of roller track is positioned at the top of speed change conveyer and constant speed conveyer, and the roller clamping on it is delivered to the dough between roller mechanism and the conveyer, to produce the noodles of sizing.
2, according to a kind of equipment of claim 1, wherein roller mechanism has a plurality of rollers of arranging along the annular roller sub-track that freely rotate, and the roller periphery of motion forms the envelope of a sealing, when roller contacts with dough, their rotations on one side, along track advance on one side.
3, according to a kind of equipment of claim 1, wherein roller mechanism has some and is arranged in roller free to rotate on the straight line roller track, and under the driving of drive unit, roller can before and after move back and forth.
CN86102371A 1985-03-12 1986-03-11 Equipment with the continuous production sizing of constant flow rate dough sheet Expired CN86102371B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP49108/85 1985-03-12
JP60049108A JPS61209541A (en) 1985-03-12 1985-03-12 Apparatus for continuously producing dough strip having constant dimension and flow amount

Publications (2)

Publication Number Publication Date
CN86102371A true CN86102371A (en) 1986-09-10
CN86102371B CN86102371B (en) 1987-12-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN86102371A Expired CN86102371B (en) 1985-03-12 1986-03-11 Equipment with the continuous production sizing of constant flow rate dough sheet

Country Status (12)

Country Link
US (1) US4692107A (en)
EP (1) EP0197671B1 (en)
JP (1) JPS61209541A (en)
KR (1) KR890004703B1 (en)
CN (1) CN86102371B (en)
AT (1) ATE48068T1 (en)
AU (1) AU562087B2 (en)
CA (1) CA1249177A (en)
DD (1) DD243425A5 (en)
DE (1) DE3667013D1 (en)
ES (1) ES8701468A1 (en)
SU (1) SU1642952A3 (en)

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Also Published As

Publication number Publication date
EP0197671B1 (en) 1989-11-23
US4692107A (en) 1987-09-08
ES8701468A1 (en) 1986-12-01
DD243425A5 (en) 1987-03-04
ATE48068T1 (en) 1989-12-15
AU5440886A (en) 1986-09-18
SU1642952A3 (en) 1991-04-15
CN86102371B (en) 1987-12-09
DE3667013D1 (en) 1989-12-28
CA1249177A (en) 1989-01-24
JPS61209541A (en) 1986-09-17
ES552928A0 (en) 1986-12-01
JPS6354334B2 (en) 1988-10-27
EP0197671A1 (en) 1986-10-15
KR860006925A (en) 1986-10-06
KR890004703B1 (en) 1989-11-25
AU562087B2 (en) 1987-05-28

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