CN85108552A - The treatment process of chlorhydric acid pickling waste containing iron - Google Patents

The treatment process of chlorhydric acid pickling waste containing iron Download PDF

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CN85108552A
CN85108552A CN85108552.0A CN85108552A CN85108552A CN 85108552 A CN85108552 A CN 85108552A CN 85108552 A CN85108552 A CN 85108552A CN 85108552 A CN85108552 A CN 85108552A
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extraction
formula
iron
acid
iron trichloride
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徐光宪
吴瑾光
陈敏伯
金天柱
刘佛岸
胡德禄
郭海
孙冬秀
徐宁
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ARCHITECTURE RESEARCH GENERAL INST MINISTRY OF METALLURGICAL INDUSTRY
Peking University
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ARCHITECTURE RESEARCH GENERAL INST MINISTRY OF METALLURGICAL INDUSTRY
Peking University
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Abstract

The treatment process of chlorhydric acid pickling waste containing iron belongs to the matting field of metal.Solve waste and the pollution problem in the spent acid solution that the hydrochloric acid cleaning is produced is handled of steel or processing component.Characteristics are: the oxidation of divalent in the waste liquid is become ferric iron, tell wherein molysite with extraction agent, remaining acid solution recycles.The extraction liquid water recycles after stripping, and the ferric chloride aqueous solutions that obtains can be made into series product.Oxygenant is with superoxol or chlorine etc., and extraction agent can be C with carbochain 6-C 18Tertiary amine or quarternary ammonium salt (contain-methyl or-ethyl) etc.

Description

The treatment process of chlorhydric acid pickling waste containing iron
The invention belongs to the matting field of metal.
Steel or machined components often need to clean except that removing iron scale with hydrochloric acid before processing, and the processing of the chlorhydric acid pickling waste containing iron that is produced then becomes the problem that must solve thus.The terms of settlement that adopts both at home and abroad mainly contains three types of (Ministry of Metallurgical Industry Building Research General Institute Institute for Environmental Research volume, metallurgical environmental protection information documents-waste acid treatment technology-2,60-98, (1983) at present; The clear 56-5828 of Japan's special permission; US4,248,851): a kind of is large-lot producer's roasting method commonly used, and purpose is to reclaim hydrochloric acid, obtains ferric oxide (Fe thereupon 2O 3), this method energy expenditure is big, to the equipment requirements height, is unsuitable for medium and small sized enterprises and uses; Second kind is, adds that sulfuric acid obtains hydrochloric acid and vitriol is ferrous or add iron powder runs out the hydrochloric acid in the waste liquid, by the system iron trichloride.Though the former can obtain hydrochloric acid again in this method, has consumed sulfuric acid, the present purposes of the ferrous sulfate that obtains is wide not enough; Though the latter can obtain the wider iron trichloride of purposes, has consumed the hydrochloric acid that needs more, and is unfavorable to producing; The third is, neutralization or the discharging of dilution back, and its shortcoming is to have abandoned iron and hydrochloric acid contained in the waste liquid, to discharge 10 tons every day, quite loses each one ton of iron and hydrochloric acid every day, and environment or water source are caused severe contamination.
In view of the foregoing, the present invention is especially at the third above-mentioned method, adopt the extraction treatment method, promptly directly in waste liquid, only add oxygenant, ferrous chloride in the waste liquid is oxidized to iron trichloride, with the extraction system that contains extraction agent it is told from waste liquid, again high-purity ferric chloride product through stripping usefully.Remaining hydrochloric acid recirculation is used, and the extraction system after the reextraction also can be recycled, and this method both can have been avoided environment or contaminated water source, stopped waste again, also obtain product, avoided the unfavorable factor of above-mentioned other treatment processs simultaneously, and equipment is simple, less investment.Concrete scheme is as follows:
Confirm by analysis, aforementioned chlorhydric acid pickling waste containing iron, main component is the ferrous chloride and the hydrochloric acid of higher concentration.If can select suitable extraction agent for use, tell molysite wherein, remaining hydrochloric acid recycles.It is a kind of easy treatment process.But extraction two valency molysite are difficult to find extraction agent cheap and easy to get from strong acid; And by extracting trivalent iron salt in the strong acid, the extraction agent kind that can Gong select for use more (T.Ishinrori etc., JAERI-1047(1967); JAERI-1062(1964); JAERI-1106(1966)), and loading capacity is generally bigger, strips also to be easier to, and can obtain useful iron trichloride product.Therefore the ferrous chloride in the waste liquid being oxidized to iron trichloride and extracting, is attainable solution.The ideal oxygenant is, at normal temperature, normal pressure and do not need both to have played oxygenizement under the condition of specific installation, not giving in the handled waste liquid again increases impurity.
The oxygenant that meets above-mentioned requirements has: air, oxygen, superoxol and chlorine etc., but shown in figure (1), atmospheric oxidation speed is slow, and oxidation is fully difficult, thereby makes system become complicated, unified difficult treatment.The fast oxidation of aqueous hydrogen peroxide solution speed of response is complete, at room temperature, only needs to add the hydrogen peroxide of equivalent, can all be oxidized to ferric iron to ferrous iron.Chlorine oxidation speed is also quite fast, and shown in table (1), when acid concentration was lower than 4N, 1.5~2 hours was oxidable complete, and when acidity was hanged down, speed of response was accelerated.
Oxidation capacity is stronger, can be used for oxidation.
Extract trivalent iron salt from hydrochloric acid soln, available extraction agent kind is more, the research but the extraction of relevant high density trivalent iron salt and selection of Extractant are still needed.Select different types of extraction agent to test among the present invention.Wherein the neutral extraction agent comprises: isopropyl ether, isooctyl alcohol, methyl iso-butyl ketone (MIBK), TRI N BUTYL PHOSPHATE, oxidation trialkyl phosphine; Tart has: (2-ethylhexyl) phosphonic acids (the 2-ethyl is own) ester, di(2-ethylhexyl)phosphate-(2-methyl heptan) ester, di(2-ethylhexyl)phosphate-(the 2-ethyl is own) ester; Also have tertiary amine and quarternary ammonium salt etc. (J.M.White etc., J.Inorg.Nucl.Chem, 16,337(1961); A.D.Nelson etc., J.Inorg.Mucl.Chem, 27,439(1965); O.Lery etc., J.Inorg.Nucl.Chem, 33,551(1971); B.E.Meclellsn etc., Anal.Chem, 36,1985(1964); M.L.Good etc., J.Amer.Chem.Soc, 82,5636(1960)).Shown in figure (2), neutral extraction agent is (6-12N) when acid concentration is big, and higher partition ratio (D) is just arranged; Acidic extractant is when acid concentration is low (1-5N), and partition ratio is also lower; Wherein tertiary amine, quarternary ammonium salt (1-12N) partition ratio in the acid concentration scope of broad is all higher, is more suitable for the extraction of trivalent iron salt, and the structure of described tertiary amine is shown in formula I:
Figure 85108552_IMG4
R in the formula 1, R 2, R 3All represent alkyl, the three can be identical, also can be inequality; R 1, R 2, R 3The contained carbonatoms C that can respectively do for oneself respectively 6-C 18; The also mixing tertiary amine of possible constructions such as formula I.
The structure of quarternary ammonium salt is shown in formula II:
Figure 85108552_IMG5
R in the formula 4, R 5, R 6All represent alkyl, the three can be identical, also can be inequality; R 4, R 5, R 6The contained carbonatoms C that can respectively do for oneself respectively 6-C 18, R 7Be methyl or ethyl; Or with the mixture of structure such as formula II.For example make extraction agent, shown in table (2), can reach balance in five minutes with above-mentioned tertiary amine:
The starting time table of table 2 tertiary amine extraction iron trichloride
The extraction conditions of result shown in the table is: the acid concentration of ferrous contained hydrochloric acid solution is 4.0N.Iron trichloride concentration is 1.56M.Comparing (R) is 2.40 ℃ of extraction temperature.The composition of extraction system is: tri-n-octyl amine 45%, isooctyl alcohol 35%, kerosene 20%(volume ratio).Extraction agent is used above-mentioned Adogen instead, also can reach balance in five minutes.Shown in figure (3), figure (4), use above-mentioned tertiary amine (20%) and Adogen (30%) to make extraction agent respectively, when acid concentration is high, help the extraction of trivalent iron salt.Table (3) shows, and is when extraction temperature is high, favourable to extracting.
Table 3 temperature is to the influence of extraction
Figure 85108552_IMG7
Result's extraction conditions is in the table: the acid concentration of acid solution is 4.0N, and the concentration of iron trichloride is 1.57M.Extraction system is: tertiary amine 45%, isooctyl alcohol 35%, kerosene 20%.Five minutes extraction time.
The concentration height of extraction agent is generally favourable to extracting, but can change extraction agent and the concentration that helps extraction agent within the specific limits as the case may be.The used extraction system of the present invention consists of: extraction agent 10-50%, and isooctyl alcohol or secondary octanol (helping extraction agent) 15-35%, remaining is kerosene (thinner), and listed percentage ratio is all volume ratio, and wherein extraction agent is aforesaid tertiary amine or quarternary ammonium salt.Only need single-stage extraction to get final product in five minutes.The acid solution of telling after extraction can be recycled and reused for and clean steel or processing component.Effect does not have significant difference with fresh acid solution shown in table (4).After repeatedly using, when acid concentration is low, need add hydrochloric acid.
The molten iron tests of table 4 extraction back acid solution
(40 ℃ of temperature of reaction)
Figure 85108552_IMG8
Available ortho-water of the reextraction of extraction liquid or redistilled water are made extraction agent, and the reextraction temperature is below 40 ℃, adopt 6-8 level tandem to strip, and residue in the iron trichloride amount in the extraction system, different and different with extraction agent kind and amount.
Extraction system after the reextraction can be recycled and reused for extraction, effect and the new extraction system no significant difference of preparing.Shown in table (5):
The effect of extracting of extraction system after table 5 back extraction
Figure 85108552_IMG9
The result is that extraction system is in the table: aforementioned Adogen 20%, isooctyl alcohol 20%, kerosene 60%.The waste liquid acid concentration that is used to extract is 2.0N, and wherein the concentration of iron trichloride is 0.24M.Extraction liquid can be recycled after the water back extraction.Can replenish in case of necessity.
The aqueous solution that reextraction obtains is acid liquor ferri trichloridi, and its emmission spectrometric analysis result shows that gained iron trichloride purity is very high, do not contain former ferrous contained hydrochloric acid hydrochlorate and wash some impurity in the waste liquid, shown in table (6):
The emmission spectrometric analysis of impurity in table 6 hydrochloric acid pickling waste liquor and the stripping aqueous solution
Figure 85108552_IMG10
This liquor ferri trichloridi can be made series product as required.
In order to be illustrated more clearly in the present invention, enumerate following example:
Example 1, at room temperature, logical chlorine is one hour in 176 milliliters of chlorhydric acid pickling waste containing irons, and wherein ferrous chloride is oxidized to iron trichloride, and predicting its concentration is 1.56M, and acid concentration is 4.0N.With wherein add 300 milliliters of extraction systems (aforementioned tertiary amine 45%, isooctyl alcohol 35%, kerosene 20% volume ratio.), in 30 ℃ of oscillation extractions five minutes.Separate two-phase liquid, acid recycles mutually; Organic phase knows that after measured it contains iron trichloride concentration is 0.715M(partition ratio 2.02), carry out 8 grades of tandems reextraction (stream was than 2: 1) with ortho-water in 38 ℃, shown in figure (5), the residual iron trichloride concentration of the back organic phase of stripping is 0.021M, accounts for 2.9% before the back extraction.Water contains iron trichloride 1.32M, is used to prepare the series product of iron trichloride, and organic phase recycles.
Example 2 is got 35 milliliters of the chlorhydric acid pickling waste containing irons crossed by chlorine oxidation.Its acid concentration is 2.6N, and the concentration that contains iron trichloride is 1.82M, in wherein adding 70 milliliters of extraction systems (aforementioned tertiary amine 30%, isooctyl alcohol 30%, kerosene 40%, volume ratio), 30 ℃ of following oscillation extractions five minutes.Tell organic phase, wherein contain iron trichloride 0.567M(partition ratio 0.827), water carries out 6 grades of tandems strips (stream was than 2: 1), shown in figure (6).The residual iron trichloride concentration of organic phase is 0.10M after the balance, accounts for 17.6% before the back extraction.Remaining is handled with example 1.
Example 3 is got 50 milliliters of chlorhydric acid pickling waste containing irons behind the logical chlorine oxidation.Its acid concentration is 2.6N, and the concentration that contains iron trichloride is 1.82M, in wherein adding 100 milliliters of extraction systems (aforesaid Adogen 30%, isooctyl alcohol 30%, kerosene 40%, volume ratio), in 30 ℃ of oscillation extractions five minutes, tells organic phase.Wherein the concentration of iron trichloride is 0.625M, and water carries out 6 grades of tandems strips, and shown in figure (7), has reached extraction equilibrium behind back extraction 3 rows, shows that back extraction is very fast on kinetics.After the back extraction in the organic phase concentration of residual iron trichloride be 0.184M, be 29.44% of first three ferric chloride concn of back extraction.Remaining is handled with example 1.
Example 4. is got 110 milliliters of chlorhydric acid pickling waste containing irons behind the logical chlorine oxidation, and its acid concentration is 4.0N, and iron trichloride concentration is 1.56M.In wherein adding 220 milliliters of extraction systems (aforesaid Adogen 40%, isooctyl alcohol or secondary octanol 35%, kerosene 25%, volume ratio), in 30 ℃, oscillation extraction five minutes.Tell organic phase, recording the concentration that wherein contains iron trichloride is 0.72M(partition ratio 6).Water carries out 8 grades of tandems and strips.Shown in figure (8).After the back extraction in the organic phase residual iron trichloride concentration be 0.32M, account for 44.4% of iron trichloride concentration before the back extraction.Remaining is handled with example 1.
The present invention is particularly suitable for medium-sized and small enterprises and adopts. Equipment is simple, easy to operate, energy consumption is low, small investment, makes waste liquid not useless, and all goods and materials are rationally utilized, and can obtain byproduct, have stopped waste, have eliminated the pollution to environment and water source.
Brief Description Of Drawings
Fig. 1. under the different acid concentrations, the ferrous velocity ratio of atmospheric oxidation is.
Fig. 2. use different extraction agents, extract the partition ratio of iron trichloride in the different concentration of hydrochloric acid solution.Extraction agent is respectively:
1. TRI N BUTYL PHOSPHATE.2. positive trioctylamine.
3. isooctyl alcohol.4. oxidation methyl trialkyl ammonium.
5. methyl iso-butyl ketone (MIBK).6.(2-phosphonic acids ethylhexyl)
(the 2-ethyl is own) ester
7. isopropyl ether.8. di(2-ethylhexyl)phosphate-(2-methyl heptan)
Ester.
9. di(2-ethylhexyl)phosphate-(2-ethyl oneself) ester.
Fig. 3. from the solution of different concentration of hydrochloric acid, extract the partition ratio of iron trichloride with tertiary amine.
Fig. 4. from different concentration of hydrochloric acid solution, extract the partition ratio of iron trichloride with Adogen.
Fig. 5. after 8 grades of back extractions of tertiary amine iron content extracted organic phase water, the iron trichloride concentration of organic phase and aqueous phase.
Fig. 6. after 6 grades of back extractions of tertiary amine iron content extracted organic phase water, the iron trichloride concentration of organic phase and aqueous phase.
Fig. 7. after 6 grades of back extractions of Adogen salt iron content extracted organic phase water, the iron trichloride concentration of organic phase and aqueous phase.
Fig. 8. after 8 grades of back extractions of Adogen iron content extracted organic phase water, the iron trichloride concentration of organic phase and aqueous phase.

Claims (3)

1, steel are the spent acid solution of ferrous chloride and hydrochloric acid through hydrochloric acid cleaning generation main component, be referred to as a kind of treatment process of chlorhydric acid pickling waste containing iron, it is characterized in that, directly in waste liquid, only add oxygenant, the ferrous chloride in the waste liquid is oxidized to iron trichloride; With containing extraction agent, helping the extraction system of collection agent and thinner, extraction iron trichloride wherein; Tell organic phase, strip, get iron trichloride; Water after the extraction can be recycled as acid; Extraction system after the reextraction also can be recycled.
2, according to claim 1, it is characterized in that the used oxygenant of oxidation is chlorine or aqueous hydrogen peroxide solution, oxidizing temperature is respectively and is lower than 50 ℃ and in room temperature; Extraction agent is a tertiary amine, and its structure is shown in formula I:
Figure 85108552_IMG1
R in the formula 1, R 2, R 3All represent alkyl, the three can be identical, also can be inequality; R 1, R 2, R 3The contained carbonatoms C that can respectively do for oneself respectively 6-C 18; The also mixing tertiary amine of possible constructions such as formula I; Extraction system contains extraction agent 10-50%, isooctyl alcohol or secondary octanol 15-35%, and remaining is kerosene (per-cent is all volume ratio); Strippant is ortho-water or redistilled water.
3, according to claim 2, it is characterized in that described extraction agent is a quarternary ammonium salt, its structure is shown in formula II:
Figure 85108552_IMG2
R in the formula 4, R 5, R 6, all representing alkyl, the three can be identical, also can be inequality; R 4, R 5, R 6Contained carbonatoms can be distinguished each C naturally 6-C 18, R 7Be methyl or ethyl; Or be the mixture of structure such as formula II.
CN 85108552 1985-11-27 1985-11-27 Treatment of chlorhydric acid pickling waste containing iron Expired CN1009546B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100389078C (en) * 2006-01-24 2008-05-21 杨淙垣 Regeneration treatment method of steel sheet pickling waste liquor
CN101838073B (en) * 2009-03-20 2012-10-10 宝山钢铁股份有限公司 Silicon steel alkali rinse purification method and device
CN103755080A (en) * 2014-01-03 2014-04-30 常熟风范电力设备股份有限公司 Waste acid and wastewater reuse production process for hot galvanizing
CN104003451A (en) * 2014-05-29 2014-08-27 白晓光 Preparation method of ferric chloride hexahydrate
CN106282577A (en) * 2016-08-31 2017-01-04 重庆大学 The recycling of a kind of stainless steel acid cleaning waste water and processing method
CN108408960A (en) * 2018-03-08 2018-08-17 湖南大学 A method of liquid is scrapped in the iron-containing pickling of recovery processing
CN110304661A (en) * 2019-06-20 2019-10-08 李柏丛 Soft magnetic ferrite high-performance iron oxide new preparation process
CN112661196A (en) * 2020-12-29 2021-04-16 斯瑞尔环境科技股份有限公司 Purification method of ferric trichloride

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100389078C (en) * 2006-01-24 2008-05-21 杨淙垣 Regeneration treatment method of steel sheet pickling waste liquor
CN101838073B (en) * 2009-03-20 2012-10-10 宝山钢铁股份有限公司 Silicon steel alkali rinse purification method and device
CN103755080A (en) * 2014-01-03 2014-04-30 常熟风范电力设备股份有限公司 Waste acid and wastewater reuse production process for hot galvanizing
CN104003451A (en) * 2014-05-29 2014-08-27 白晓光 Preparation method of ferric chloride hexahydrate
CN104003451B (en) * 2014-05-29 2016-06-01 白晓光 The preparation method of a kind of ferric chloride (FeCl36H2O)
CN106282577A (en) * 2016-08-31 2017-01-04 重庆大学 The recycling of a kind of stainless steel acid cleaning waste water and processing method
CN106282577B (en) * 2016-08-31 2018-01-05 重庆大学 The recycling and processing method of a kind of stainless steel acid cleaning waste water
CN108408960A (en) * 2018-03-08 2018-08-17 湖南大学 A method of liquid is scrapped in the iron-containing pickling of recovery processing
CN110304661A (en) * 2019-06-20 2019-10-08 李柏丛 Soft magnetic ferrite high-performance iron oxide new preparation process
CN112661196A (en) * 2020-12-29 2021-04-16 斯瑞尔环境科技股份有限公司 Purification method of ferric trichloride

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