CN85108167A - Digital pulse-valve system - Google Patents
Digital pulse-valve system Download PDFInfo
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- CN85108167A CN85108167A CN85108167.3A CN85108167A CN85108167A CN 85108167 A CN85108167 A CN 85108167A CN 85108167 A CN85108167 A CN 85108167A CN 85108167 A CN85108167 A CN 85108167A
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- spool
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Abstract
Digital pulse-valve system of the present invention is by stepper motor, and gear pair has valve body, spool, the digital pulse valve of nut sleeve, and feedback mechanism, connection duplicate are formed.Behind the digital pulse signal of stepper motor receiving computer, generation rotatablely moves, by gear pair and screw pair spool being produced moves axially, open fluid high and low pressure mouth, the pushing executing mechanism motion, thereby by machinery (or electric) feedback close port, make actuator follow the tracks of the rotating speed and the corner of stepper motor, realize high-precision open loop speed controlling and positioning control.
Description
Digital pulse-valve system of the present invention is involved in the fluid transmission field, and for example Hydraulic Field is the intermediary element that is used for connecting computer and fluid transmission specially.
Along with the extensive use of computer, especially microprocessor today of popularizing day by day, fluid technique must combine with computer, and this is its developing direction.For simplicity, by the hydraulic transmission narration, other fluids are identical below.In the technology that formerly has, it mostly is to realize by servovalve or Proportional valve that computer will be controlled common oil cylinder.Because this valve is an analog valve, for speed and the position of controlling oil cylinder, must adopt closed loop control, this just needs configuration expensive speed detector and position transducer, and analog-digital converter and digital to analog converter etc.This not only increases cost, and has increased maintenance difficulties, has reduced the reliability of system.Thereby limited its using scope greatly.Since the seventies, just begun the research of digital valve abroad.U.S. YMEiibiary, JNWilson, the digital rotary valve of succeeding in developing introduced in works such as PNNikiforuk literary composition.Computer is by the direction and the position of stepper motor control rotary valve, but this valve just is equivalent to change the force motor of proportional servo valve into stepper motor, just saved a digital-to-analogue conversion links, and other all links do not reduce yet, thereby its total cost reduction is still very limited.November nineteen eighty-three, Japan's hydraulic technology has been introduced the digital valve system that Japan succeeds in developing, this digital valve and oil cylinder are connected as a single entity, replace the electricity feedback by the secondary machine feedback, its cost greatly reduces, Japan has released a kind of product, and its repetitive positioning accuracy reaches ± and 0.2 millimeter, reached the commercial Application level.But it needs secondary feedback, flexible belt, special accurate thread to pay etc.This has not only increased cost, has strengthened volume, but also has increased transmission link, has reduced repetitive positioning accuracy.Because volume is bigger than normal, thereby very not convenient with the supporting use of common oil cylinder.
The purpose of this invention is to provide digital pulse valve a kind of more simple and reliable, easy to manufacture, that volume is little, use is convenient for installation and maintenance, Location accuracy is higher.It can be very easily and actuator, as common oil cylinder and oil motor adapted.It and Japanese digital valve systematic comparison, have following advantage: (1) is directly fed back with one-level and is replaced the secondary feedback mechanism, and this has not only reduced link, has saved feedback elementss such as flexible belt, but also improved the repetitive positioning accuracy of system, reduced manufacture cost.(2) stepper motor and valve body fuse, and this has not only reduced overall dimension, has dwindled volume, and maintenance has brought very big convenience to spool, and spool can directly be extracted out from valve body easily.(3) spool feedback nut sleeve takes back the head piece low-pressure cavity, this has not only reduced the end thrust of spool, thereby reduce stepper motor moment, and the end thrust that low pressure produced that utilize to reflux eliminates the gap of screw thread between paying, thereby this screw thread is paid and do not needed accurate the manufacturing also can not influence precision and increase positive and negative dead band.(4) owing to taked multinomial measure, thereby can obtain the repetitive positioning accuracy higher than japanese product, its repetitive positioning accuracy can reach ± 0.05 millimeter.(5) screw thread is paid the employing multiple thread, thereby the axial displacement of unit pulse equivalent spool is big, has also improved the reaction sensitivity of valve.(6) valve core opening can be designed to high gain and low gain type, and the former helps improving the off-position precision, and the latter helps reducing impact.(7) the detachable bearing of valve body utilization is fixed on the cylinder body, and this has not only saved the mounting point, and can swing with cylinder body, has solved installation
The strength problem.
Below in conjunction with accompanying drawing digital pulse valve of the present invention is described further:
Fig. 1 is the system block diagram of digital pulse valve of the present invention.
Fig. 2 is the work installation diagram of digital pulse-valve system of the present invention.
Fig. 3 is the internal structural map of digital pulse-valve system of the present invention.
The present invention is achieved in that it is divided into three parts: promptly (1) automatically controlled part, (2) valve portion and (3) feedback section are graded.As shown in Figure 1.Wherein (1) part comprises that speed and location procedure are given, handles the microprocessor of this program, and the controller that the microcomputer signal is amplified etc.This part is a prior art, can obtain on market.Second portion comprises the stepper motor and the digital valve of receiving digital signals.Third part comprises actuator, feedback mechanism etc.
Fig. 2 has represented the work installation diagram of digital valve of the present invention system.This system includes a top that is positioned at digital valve (3), the stepper motor (6) that is connected as a single entity by little bearing (5) and valve body (13); Gear member (4,11); One has valve body (13), spool (12), the digital pulse valve (3) of nut sleeve (14); Feedback mechanism with feedback gear (7), feedback rack (8), fixed arm (9).This feedback mechanism links to each other with the movement parts (for example cylinder rod of oil cylinder) of actuator by fixed arm (9).Feedback rack (8) one ends are interconnected with fixed arm (9) by the screw (20) and the locking nut (21) of adjustable phase, and the other end inserts in the guiding element (15).The attachment hole (19) that this fixed arm links to each other with feedback rack (8) is made microscler.The axle head of this stepper motor (6) gear (4) that is fixedly connected, and by certain speed ratio, drive and gear (4) meshed gears (11).Little bearing (5) shape that meets at right angles, fixing stepper motor (6) on its vertical side, the valve body (13) of horizontal plane and digital pulse valve (3) is connected as a single entity.Valve body (13) and support seat (2), actuator is fixedly connected.
Fig. 3 has represented the internal structural map of digital pulse valve of the present invention.This digital pulse valve is made of valve body (13), spool (12) and nut sleeve (14).Wherein an end of spool (12) has multiple thread, internal thread engagement with nut sleeve (14), another axle head has a keyway, be fixedly connected with key and gear (11), make spool (12) in the endoporus of valve body (13), when the center line of spool (12) rotates, make reciprocal axial motion.Three steps are arranged on the spool (12), and one is sealed step, two control steps, a sealed step of proximal ends, by Sealing with the cooperating of endoporus of valve body (13) reach sealing.In addition two control steps match with annular undercut groove on the valve body, form and control seamed edge.Two spill ports (16), (18) are arranged on spool (12), be positioned at the outside of two control steps of this spool (12), this spill port (16), (18) are from the outer garden week of this spool (12), towards with the vertical direction of center line of this spool (12), to till the inner passage (17) that is positioned at and spool (12) is concentric communicates.One end opening of this passage (17), the internal thread chamber of logical nut sleeve (14), the other end is outside through refluxing opening (18), communicates all the time with the refluxing opening (0) of valve body (13).This return port (16) is guided pressure into spool (12) threaded end, makes spool (12) be affixed to screw thread one side, thereby reduces the influence of dead band and elimination thread pitch.Nut sleeve (14) is contained in valve body (13) hole spacing by the pressing plate (10) that is fixed on the valve body (13).One end of nut sleeve has a joint multiple-internal screw thread, match with the multiple thread of the end of spool (12), the overhanging end of this nut sleeve (14) is fixedlyed connected by key with feedback gear (7), and in the end of valve body (13), reaches non-leakage seal by Sealing and valve body (13).The outer garden of nut sleeve (14) cooperates with the endoporus of valve body (13), and can rotate in endoporus.Valve body (13) is gone up has two circular grooves around its longitudinal center line, communicates with control mouth (A, B) on this valve body (13) respectively, and an inflow port (P) is arranged between circular groove, at the outboard end of circular groove head piece (0) once.Along the longitudinal center line of valve body (13), the through hole that has a diameter not wait cooperates with above-mentioned three steps and the nut sleeve (14) of spool (12) respectively.
Below with reference to Fig. 2, Fig. 3 the working procedure of digital pulse-valve system of the present invention is once described.Computer requires to send command pulse according to program, this pulse comprises direction, frequency, overall pulse number and should deliver to which actuator etc., this pulse signal is given stepper motor (6) after amplifying, and stepper motor is produced rotatablely move (corner) with frequency is corresponding, this rotatablely move (corner) is by gear pair (4,11) pass to spool (12), make it also to produce to rotatablely move, and an end of spool is processed with screw thread, also remain static this moment with the nut sleeve (14) of this threaded engagement, therefore spool (12) also produces an axial displacement under the promotion at screw thread when rotating, thereby make control mouthful (B) connect inflow port (P), refluxing opening (O) is connected in control mouthful (A), (vice versa), and control mouthful A and B carry out two chambeies of machinery (on oil cylinder by pipeline and fluid respectively, cavity of resorption) links to each other pushing executing mechanism (as oil cylinder, oil motor etc.) motion, actuator is in motion, by feedback mechanism nut sleeve (14) is passed in motion, nut sleeve (14) also produces and rotatablely moves, and promotes the spool close port.Because the setting of pressure imbalance power makes nut sleeve (14) also be close to valve body (13), has eliminated the thread pitch influence.If stepper motor (6) rotates continuously, then actuator moves continuously, nut sleeve (14) is also rotated continuously, when the travelling speed of actuator and impulsive phase at that time, this moment, the nut sleeve rotating speed was identical with the spool rotating speed, it is constant to keep valve port opening, when if the speed of actuator does not meet given pulse value, nut sleeve (14) difference will occur with the rotating speed of spool (12), and valve port opening will be adjusted automatically, till meeting the requirements.After the stepper motor stop motion, also wink is stop motion in actuator.The movement velocity of actuator is decided by the pulse frequency that stepper motor receives, and the distance that it moves is decided by the overall pulse number.Thereby have very high velocity accuracy and positional accuracy.Digital pulse valve of the present invention not with situation that feedback mechanism cooperates under, can be used as general switching digital directional control valve and throttle valve and use.Feedback mechanism in the digital pulse-valve system of the present invention can adopt the electricity feedback to replace above-mentioned mechanical feedback mechanism.As adopt control nut sleeve such as optical pulse generator, stepping power supply, stepper motor, feedback gear and realize directly electricity feedback, this moment this digital valve can be performed mechanism and divide and be arranged.This digital pulse-valve system can be used for various flowing mediums, as mineral oil, water, emulsified liquid, gas.
Below in conjunction with Application Example of the present invention, digital pulse-valve system of the present invention is further elaborated, this digital pulse-valve system can be applicable to:
1. high accuracy endless oscillatory type Multi-cylinder is synchronous: this is a great problem in the hydraulic drive, also is insoluble even adopt expensive servo system. And debugging maintenance all bothers very much. If but it is very simple to adopt this digital valve system to solve the problems referred to above, only need with a total driving source for step motor, the many digital valve of parallel drive can achieve the above object. Because it can auto-compensation the load deviation of each executing agency, volume error, internal and outernal leakage etc., and do not have accumulated error. Therefore can realize that high-precision Multi-cylinder is synchronous, hydraulic pressure building berth for example is in many synchro systems such as building slip form, large gate, MISSILE LAUNCHING stand, hydraulic shear, hydraulic lifting stage.
2. high-precision navigation system and speed control system, as mechanism hand, the program control of the various machineries in the large automatic production line, positioning control.
3. the various hydraulic transmissions in the engineering system, as the materials flow regulator in the blast furnace blanking apparatus, the servo lifting of the electrode in the electric furnace and synchronous, the furnace bottom mechanical transmission in the walking beam furnace, following smooth and level control in the wagon tipper or the like.
4. have direction speed and positioning control function simultaneously owing to this digital pulse-valve system, thereby its can be contemporary for the directional control valve in the existing hydraulic element, series flow control valve, the stroke valve, throttle valve, equilibrium valve etc., it is an asymptotic expression in starting and braking process.Thereby can also solve impact and vibration problems in the hydraulic transmission.Because its no casting channel, processing simply, no high pressure sealing point, thereby also help to solve pollution and external leakage problem in the hydraulic transmission.Therefore this not only can simplify existing hydraulic system greatly, but also solve impact, vibrations, noise, pollute, leak etc. brought new hope.
5. owing to this valve system is to adopt electric-controlled type, this just can realize telecontrol, microcomputer control, and programming Control etc. have increased systemic-function greatly.
Claims (15)
1, a digital pulse-valve system is characterized in that: have
A. top that is positioned at digital pulse valve (3), the stepper motor (6) that is connected as a single entity by little bearing (5) with this digital pulse valve (3);
B. gear pair (4,11);
C. one has valve body (13), spool (12), nut sleeve (14), the digital pulse valve (3) of pressing plate (10);
D. one has feedback gear (7), feedback rack (8), the feedback mechanism of fixed arm (9).
2, digital pulse-valve system according to claim 1, wherein an end of spool (12) has multiple thread, with the internal thread engagement in the nut sleeve (14), another axle head has a keyway, be fixedly connected with the gear (11) in the gear pair (4,11), this spool (12) is made reciprocal axial motion when the center line around spool (12) rotates in the endoporus of valve body (13).
3, digital pulse-valve system according to claim 1 wherein has a sealed step on the spool, two control steps, and a sealed step of proximal ends, the endoporus by Sealing and valve body (3) reaches sealing.Two circular grooves on two control steps and the valve body (13) constitute the control seamed edges.
4, digital pulse-valve system according to claim 1, wherein on the spool (12) two spill ports (16), (18) are arranged, be positioned at the outside of two control steps on this spool (12), this spill port (16), (18) are from the excircle of this spool (12), towards with the vertical direction of center line of this spool (12), communicate to the inner passage (17) concentric and to end with being positioned at spool (12).
5, digital pulse-valve system according to claim 4, wherein these passage (17) one end openings lead to the internal thread chamber of nut sleeve (14), and the other end is outside through refluxing opening (18), communicates all the time with the refluxing opening (O) of valve body (13).
6, digital pulse-valve system according to claim 1, wherein an end of nut sleeve (14) has a joint multiple-internal screw thread, be meshed with the multiple thread of spool (12) end, the overhanging end of this nut sleeve (14) is fixedlyed connected by key with feedback gear (7), and, reach inclusion seal by Sealing at end and valve body (13) endoporus.The outer garden of nut sleeve (14) cooperates with the endoporus of valve body (13), and can rotate in endoporus.
7, digital pulse-valve system according to claim 1, wherein valve body (13) is gone up has two circular grooves around its longitudinal center line, communicate with control mouth (A, B) on this valve body (13) respectively, an inflow port (P) is arranged, at the outboard end of circular groove head piece (O) once between circular groove.Along the longitudinal center line of valve body (B), the through hole that has a diameter not wait cooperates with above-mentioned three steps and the nut sleeve (14) of spool (12) respectively.
8, digital pulse-valve system according to claim 6, wherein this feedback gear (7) can match with feedback elements.
9, digital pulse-valve system according to claim 8, this feedback elements are a feedback rack (8), and the one end is connected with fixed arm (9) by the screw (20) and the locking nut (21) of adjustable phase, and the other end inserts in the guiding element (15).
10, digital pulse-valve system according to claim 1, wherein fixed arm (9) connects with the movement parts of actuator, and the attachment hole (19) that this fixed arm (9) links to each other with feedback rack (8) is made microscler.
11, digital pulse-valve system according to claim 1, wherein the fixedly connected gear of axle head (4) of stepper motor (6) is pressed certain speed ratio, actuation gear (11).
12, digital pulse-valve system according to claim 1, wherein little bearing (5) is connected as a single entity stepper motor (6) and digital pulse valve (3).Little bearing (5) shape that meets at right angles, fixing stepper motor (6) on its vertical surface, horizontal plane and digital pulse valve (3) are connected as a single entity.
13, digital pulse-valve system according to claim 1, wherein valve body (13) and support (2), cylinder body (1) is fixedly connected.
14, digital pulse-valve system according to claim 1 can be used for various flowing mediums, as mineral oil, water, emulsified liquid, gas.
15, digital pulse-valve system according to claim 1, not with situation that feedback mechanism cooperates under, can be used as general switching digital directional control valve and throttle valve and use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 85108167 CN1008932B (en) | 1985-11-08 | 1985-11-08 | Digital pulse-valve system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 85108167 CN1008932B (en) | 1985-11-08 | 1985-11-08 | Digital pulse-valve system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN85108167A true CN85108167A (en) | 1986-09-03 |
| CN1008932B CN1008932B (en) | 1990-07-25 |
Family
ID=4795927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 85108167 Expired CN1008932B (en) | 1985-11-08 | 1985-11-08 | Digital pulse-valve system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1008932B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1322239C (en) * | 2005-07-11 | 2007-06-20 | 孙勇 | Rotary digital direction flow valve without shaft extensions |
| CN102889254A (en) * | 2011-07-22 | 2013-01-23 | 杨世祥 | Dual-drive servo valve and control method thereof |
| CN103148035A (en) * | 2013-03-13 | 2013-06-12 | 武汉海力威机电科技有限公司 | Directly-fed digital hydraulic valve |
| CN103217989A (en) * | 2012-01-20 | 2013-07-24 | 杨世祥 | All-digital controlled engineering mechanical arm frame system and control method |
| CN103216476A (en) * | 2012-01-20 | 2013-07-24 | 杨世祥 | Motor driven servo valve |
| CN103452931A (en) * | 2012-06-05 | 2013-12-18 | 杨世祥 | Inserting servo valve driven by motor |
| CN103775441A (en) * | 2014-01-26 | 2014-05-07 | 天津大学 | Electrical feedback large-scale servo hydraulic cylinder driven by double motors |
| CN104879348A (en) * | 2015-03-27 | 2015-09-02 | 武汉理工大学 | Hydraulic pipeline vibration test simulation experiment platform |
| CN107387478A (en) * | 2017-09-06 | 2017-11-24 | 北京亿美博科技有限公司 | A kind of high accuracy number hydraulic motor |
| CN108105195A (en) * | 2018-02-06 | 2018-06-01 | 北京亿美博科技有限公司 | A kind of mechanical electronic hydraulic digital servo valve |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6350317B1 (en) * | 1999-12-30 | 2002-02-26 | Lam Research Corporation | Linear drive system for use in a plasma processing system |
-
1985
- 1985-11-08 CN CN 85108167 patent/CN1008932B/en not_active Expired
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1322239C (en) * | 2005-07-11 | 2007-06-20 | 孙勇 | Rotary digital direction flow valve without shaft extensions |
| CN102889254A (en) * | 2011-07-22 | 2013-01-23 | 杨世祥 | Dual-drive servo valve and control method thereof |
| CN103217989B (en) * | 2012-01-20 | 2016-12-14 | 杨世祥 | The engineering machinery boom system of a kind of all-digitized demodulator and control method |
| CN103217989A (en) * | 2012-01-20 | 2013-07-24 | 杨世祥 | All-digital controlled engineering mechanical arm frame system and control method |
| CN103216476A (en) * | 2012-01-20 | 2013-07-24 | 杨世祥 | Motor driven servo valve |
| CN103452931A (en) * | 2012-06-05 | 2013-12-18 | 杨世祥 | Inserting servo valve driven by motor |
| CN103452931B (en) * | 2012-06-05 | 2016-08-03 | 杨世祥 | A kind of motor-driven plug-in mounting servo valve |
| CN103148035B (en) * | 2013-03-13 | 2016-02-10 | 武汉海力威机电科技有限公司 | A kind of directly-fed Digital Hydraulic Valve position control system |
| CN103148035A (en) * | 2013-03-13 | 2013-06-12 | 武汉海力威机电科技有限公司 | Directly-fed digital hydraulic valve |
| CN103775441B (en) * | 2014-01-26 | 2015-11-18 | 天津大学 | The electricity of Dual-motors Driving feeds back large-scale servo hydraulic cylinder |
| CN103775441A (en) * | 2014-01-26 | 2014-05-07 | 天津大学 | Electrical feedback large-scale servo hydraulic cylinder driven by double motors |
| CN104879348A (en) * | 2015-03-27 | 2015-09-02 | 武汉理工大学 | Hydraulic pipeline vibration test simulation experiment platform |
| CN107387478A (en) * | 2017-09-06 | 2017-11-24 | 北京亿美博科技有限公司 | A kind of high accuracy number hydraulic motor |
| WO2019047459A1 (en) * | 2017-09-06 | 2019-03-14 | 北京亿美博科技有限公司 | High-precision digital hydraulic motor |
| CN108105195A (en) * | 2018-02-06 | 2018-06-01 | 北京亿美博科技有限公司 | A kind of mechanical electronic hydraulic digital servo valve |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1008932B (en) | 1990-07-25 |
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