CN85106686B - Method of continuously measuring successively conveyed lengthy body - Google Patents
Method of continuously measuring successively conveyed lengthy body Download PDFInfo
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- CN85106686B CN85106686B CN85106686A CN85106686A CN85106686B CN 85106686 B CN85106686 B CN 85106686B CN 85106686 A CN85106686 A CN 85106686A CN 85106686 A CN85106686 A CN 85106686A CN 85106686 B CN85106686 B CN 85106686B
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- long materials
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Abstract
The present invention relates to a continuous measurement method of a long object continuously transferred. Optical sensors are arranged above a transferring path of a transfer machine and at the side surface of the transferring path of the transfer machine, and the sensors are used for measuring the distances between the sensors and a plurality of different points on the surface of the transferring long object; then, a computer is used for calculating the sectional area of the object and further calculating the weight of the object, and various optical sensors can be applied to the method of the present invention.
Description
The present invention relates to the continuously measurement of the volume or weight of the long materials of transmission, be particularly related to the distance of measuring from one or more sensors to the long materials surface difference that on transfer path, transmits continuously, and calculate cross-sectional area, thereby obtain the method for volume or weight of this object of unit length.The invention further relates to a kind of method, this method is measured the distance from sensor to the long materials surface of transmitting continuously during producing bread or snack food process, calculate the cross-sectional area of this object, calculate then the volume or weight of this object, and need not use conventional mechanical means.
Measure the weight of the object that transmits continuously, several traditional methods are arranged, for example: sedimentation balance method, spring stretching and compression method and strain gauge method.The conveyer that utilizes the surveying instrument of these methods to be contained in to transmit object under test is quadratured the weight of this object of unit length of recording midway, is required this object and the weight of length to obtain.
To a certain extent, when transmitting powder or particulate material, these mechanical means are proved to be gratifying.But all these methods all can not obtain accurate measurement result, cause that the torque meeting on direction of transfer affects the measurement result of weight because transmitted by material, and, see that theoretically these methods can not be measured long rigid objects.
The early stage publication of Jap.P. (disclosed Tokyo communique) has been introduced a kind of device of measuring bulk material weight No. 14128/85, in this device, has relatively placed the X ray linear transducer of x ray generator and aligning.Block object to be measured is moved with respect to x ray generator, the X ray linear transducer detects the X ray that passes this bulk object, calculate thus the weight of this bulk object, the theory of this device institute foundation is, the dosage of the X ray of transmission depends on the quality of the object that X ray passes through, therefore be expected to measure rapidly and accurately in this prior art publication, do not illustrate that this device also can be used for the measurement of long materials.And, need to protect x ray generator with the lid of particular design, avoiding sewing of X ray, and the X ray sensor also should be placed on below the block object, and aims at x ray generator.In addition, consider safety problem, this device of prior art can not be used for measuring food, for example dough/pasta or candy.
One object of the present invention is a kind of method for continuous measuring that the long materials of continuous transmission will be provided, and this method is measured distance between these sensors and this body surface by a plurality of sensors are set, and comes this long materials that transmits is continuously carried out continuous coverage.Another object of the present invention, provide the continuously method of the long materials of transmission of a kind of continuous coverage, this method is by placing a plurality of sensors with the side above this object, thereby accurately measure the distance from these sensors to this body surface, calculate the sectional area of this object, volume and weight.
Another object of the present invention provides a kind of measuring method of long materials of continuous feeding, can operate satisfactorily in the process of cooking food making bread or treat in this way, and dough material is supplied with distribution plant quantitatively.A further object of the present invention provides a kind of method for continuous measuring of long materials of continuous feeding, can measure in this way the weight of starting material or elongate solid material, and this material is divided into the part with the weight that requires.
From one aspect of the present invention, a kind of method for continuous measuring of the long materials of continuous transmission is provided, this method comprises: above the conveyer transfer path, along the horizontal transverse direction sensor that moves around from a side to opposite side; With this sensor measurement from this sensor to the distance of a plurality of differences on the long materials surface that conveyer is transmitting just; Calculate the height of each this long materials of measurement point; Calculate the sectional area in each the long materials cross section that comprises measurement point; By with certain a part of predetermined length of this object therewith sectional area multiply each other, calculate the volume of this part object.
From another aspect of the present invention, a kind of method for continuous measuring of the long materials of continuous transmission is provided, this method comprises: with these sensors of a plurality of sensor measurements to the distance of a plurality of differences on the long materials surface that conveyer is transmitting just, these a plurality of sensors are contained in conveyer transfer path top along horizontal transverse direction, calculate the height of each this long materials of measurement point: the sectional area that calculates each the long materials cross section that comprises measurement point; By with the predetermined length of the part of this object therewith sectional area multiply each other, and obtain the volume of this part object.
Can use polytype sensor in the present invention.For example, can use the infrared ray sensor that is formed by infrared generator and infrared ray responsive element.This infrared ray sensor consists of an integral body, thus it can need not any other sensitive element and realize the measurement of distance.Similarly, by using UV sensor, visible light sensor or laser beam sensor, and these sensors are formed a whole by light or light-beam generator and light or light beam sensitive element, accurate method is measured the distance between these sensors and the continuous long materials surface of transmitting with regard to using simple.
Therefore, according to the present invention, no matter the object that transmits is powder or particulate material, no matter also the shape of this object is the rigid body that resembles the length the elongated cylinder, still resemble the dough/pasta of the usefulness of making bread or treat dough shape goods the cooking food, can both be simple, measure continuously and accurately the volume or weight of long materials.
According to the range information that obtains from sensor, calculate function and calculate the sectional area of this object, and calculate the volume or weight of this object of unit length.Calculated value and the controlling value of being scheduled to are compared, and computing machine just can be issued for example dough/pasta splitting equipment etc. to instruction.
In a kind of mode of the present invention, the sensor that is positioned at the transfer path top is suitable for moving around along horizontal transverse direction above long materials to be measured, and it emits beam or light beam, and receives from the next reflected light of this body surface.Therefore, this sensor can detect the distance of its a plurality of difference to this body surface, and sending computing machine to as the electric signal of range information, computing machine calculates the height of this object subsequently, the volume of the sectional area in each cross section of this long materials and the part of object.
When thicker or sidewall has pit at long materials, can not obtain accurate measurement result, therefore, in each side of transfer path additional sensor is housed all.
In addition, also can use in the present invention a plurality of hard-wired sensors.These sensors are positioned at the horizontal transverse direction of transfer path top, need not movable sensor, just can be at measuring distance under the rigid condition, thus obtain more accurate measurement result.
Because method of the present invention can be measured the weight of any long materials that transmits continuously on conveyer, so this method can be as a kind of method of control product quantity and quality in the large-scale production process.
Fig. 1 and 2 has represented the motion of mobile one (or several) sensor, this sensor measurement from sensor to this long materials surface on the distance of a plurality of differences.
Fig. 3 and Fig. 4 are planimetric maps, have shown the transducer transversely track above long materials.
Fig. 5 is the side view of explanation another embodiment of the present invention, in this embodiment, above the long materials that transmits continuously a plurality of sensors that arrange is installed.
Fig. 6 is the planimetric map of the embodiment of Fig. 5, has shown that spatial separation is 1 two row measurement points, and at these some places, sensor measurement is by they distances to long materials.
Referring now to accompanying drawing a kind of embodiment of the present invention is described.
In Fig. 1, in the transmission of conveyer belt dough/pasta 2 is arranged, sensor 3 is positioned at its top.Sensor 3 moves around along horizontal transverse direction above dough/pasta 2, and its moving direction is by arrow m and m ' expression.Sensor 3 emission bright dippings also detect reflected light from the body surface part of each measurement point, and adjacent two measurement points are determined apart from m at a distance of one ".
The light of being launched by sensor 3 and the reflected light that comes from the dough/pasta surface represent with vertical curve H.Sensor 3 is made up of a light-emitting component and a reflected light sensitive element, and these two elements have consisted of the sensor as an overall work.
The light that is sent by light-emitting component has been subjected to reflection on the dough/pasta surface, by the reflected light detecting element this reflected light is detected.This reflected light comprises corresponding to the range information of sensor 3 to the distance on dough/pasta surface, and is converted into electric signal.
When sensor 3 moves around, the electric signal in each measurement point is sent to computing machine above the dough/pasta 2 that just is being transported.Computing machine calculates the dough/pasta height of each measurement point according to the signal of receiving, and " the dough/pasta height value multiplies each other therewith, and obtains getting very thin dough/pasta sectional area with distance value m.When sensor 3 has been finished it and crossed over transverse movement by scope shown in the arrow m, this area is carried out integration.Thereby obtain a sectional area, this sectional area is called as " sectional area A ".Computing machine multiplies each other with the value of a predetermined length l and sectional area A, and length l is corresponding to the transmitting range of dough/pasta in the unit interval, thereby obtain the volume of this dough/pasta relative section, multiply each other with the proportion P of dough/pasta and its volume then, thereby obtain the weight of the dough/pasta of unit length l.Then, sensor 3 moves to shown in arrow m ' on the original position, measures distance with method same as described above simultaneously.Therefore, just obtain by the return sectional area of the dough/pasta that stroke covers of sensor 3, this sectional area is called " sectional area B ".Multiply each other with l and cross-sectional area B then, multiply each other with P again, namely obtain the weight of the dough/pasta part of next length l.If the weight of the each several part dough/pasta that records is expressed as X1, X
2... then their available following formulas represent:
X
1=A×l×P,X
2=B×l×P
If dough/pasta is thicker, the sensor 4 and 5 that is contained in conveyer l both sides moves back and forth vertically, measures from the sensor 4 and 5 distances to the lip-deep point of dough/pasta that are moving from horizontal direction, replenishes range information with the information of each side of dough/pasta thus.So need this method, be because if dough/pasta is very high, the measurement result that is then obtained by top sensor 3 may be not enough accurate.Sensor 4 and 5 this moving back and forth by the arrow n among Fig. 2 and n ' expression.
The transverse movement of the sensor 3 above in Fig. 3 and 4, further specifying.In these figure, dough/pasta 2 is transmitted by conveyer belt 1, and the track of sensor 3 is represented by line segment J and K.In Fig. 3, sensor 3 is more faster than the situation of Fig. 4 with respect to the translational speed of dough/pasta, and is longer in the residence time of each side of dough/pasta.Therefore, this residence time is basically corresponding to distance l.The track of sensor 3 is to be formed by moving back and forth of it, and it is from an a, continuously by some b, c, d, e ..., the point on line segment J and the K is the point that sensor is measured.Track may be as shown in Figure 4 very in short-term lower and residence time when the relative velocity of sensor 3.In this case, must adjust accordingly measurement.
In Fig. 5, shown another embodiment of the present invention, wherein above conveyer belt 1, along horizontal transverse direction a plurality of sensors 6 that are arranged in rows be housed, each sensor 6 with adjacent sensor at a distance of a short distance m " '.These a plurality of sensors are measuring distance simultaneously, and therefore, this device can obtain more accurate measurement result.Show a plurality of measurement points of this embodiment at Fig. 6 as seeing in the figure, measurement is carried out when the every displacement 1 of dough/pasta, and computing machine calculates the weight of dough/pasta with the similar approach described in the embodiment of front then.In two embodiments, length l is more short, and measurement viscosity of the present invention is just more high.
As mentioned above, the present invention does not use any mechanical measurement, so, can avoid the various chance failures that caused by outside cause.When utilizing mechanical measuring means, for example, if scale is placed on below the conveyer belt, in order to measure the weight of the dough/pasta 2 that is transmitted by belt with mechanical means, the stretching of belt tends to disturb the weight measurement of dough/pasta 2 so, so just can not obtain accurate weight measurement.According to the present invention, the cross-sectional area of the dough/pasta that can continuous coverage transmitting continuously with sensor, thereby can continuous coverage each volume and weight of fraction dough/pasta very, therefore be easy to calculate the dough/pasta weight of a given length with the method for quadraturing.According to the present invention, special device that need to be such as X ray protector or X ray knot sensitive element.
The measurement of the volume or weight of dough/pasta although embodiment of the present invention are mainly touched upon, the present invention never are only limited to dough/pasta measures, and it also can be used for measuring plastic material, viscoelastic material and long rigid material.
Claims (20)
1, utilize the method for the long materials size that optical generator and light sensor continuous coverage transmit at conveyer, it is characterized in that:
Thereby described optical generator and described light sensor are carried out the integrated whole sensor device that forms,
Horizontal transverse direction along described conveyer transfer path top moves described integral sensors device to and fro from a side to opposite side,
With this integral sensors measurement device from this sensor device to described and body surface on the distance of a plurality of differences,
Calculate this long materials at the height of each measurement point,
Calculate the area that this long materials comprises each cross section of each measurement point,
Calculate the volume of this part object by multiplying each other with certain a part of predetermined length of this object and this sectional area.
2, the method for claim 1 further comprises:
Each side at transfer path arranges additional described integral sensors device unit,
Vertically move described additional integral sensors device unit up and down,
Distance a plurality of points on measuring from each sensing product device to each side edge surface of this long materials with described additional sensor means unit,
Thereby calculate this long materials calculates the cross section of surveying more accurately at the width of each measurement point sectional area.
3, utilize the just method of the size of the continuous long materials that transmits on conveyer of optical generator and light sensor continuous coverage, it is characterized in that:
Described optical generator and described light sensor are carried out integrated forming whole sensor device,
Above the transfer path of described conveyer, along level and horizontal direction a plurality of described integral sensors devices are set,
With the distance between a plurality of points of described a plurality of integral sensors measurement devices from described a plurality of integral sensors devices to this long materials surface, calculate this long materials at the height of each measurement point, calculate the area that this long materials comprises each cross section of measurement point,
By multiply by the predetermined length of this bodies part with this sectional area, calculate the volume of this part object.
4, the method for claim 3 further comprises:
Each side at described transfer path vertically arranges a plurality of additional integral sensors devices, measure each distance between the each point of described each side surface of long materials from described a plurality of additional integral sensors devices with described a plurality of additional integral sensors devices
Calculate described long materials at the width of each measurement point to obtain more accurately sectional area of measured section.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN85106686A CN85106686B (en) | 1985-09-05 | 1985-09-05 | Method of continuously measuring successively conveyed lengthy body |
Applications Claiming Priority (1)
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CN85106686A CN85106686B (en) | 1985-09-05 | 1985-09-05 | Method of continuously measuring successively conveyed lengthy body |
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CN85106686A CN85106686A (en) | 1987-03-25 |
CN85106686B true CN85106686B (en) | 1987-07-22 |
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CN85106686A Expired CN85106686B (en) | 1985-09-05 | 1985-09-05 | Method of continuously measuring successively conveyed lengthy body |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN100348944C (en) * | 2006-01-13 | 2007-11-14 | 南京工业职业技术学院 | Method for contactless high-precision online measurement of big workpiece size |
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CN101476925B (en) * | 2009-01-14 | 2011-04-20 | 圣昌达机械(天津)有限公司 | On-line weight detection apparatus for instant noodles |
CN102874576B (en) * | 2012-09-21 | 2015-05-27 | 北京华夏力鸿商品检验有限公司 | Powder material transport monitoring system and method |
CN103134426B (en) * | 2013-01-31 | 2017-02-08 | 无锡儒安科技有限公司 | Infrared-based object size estimation method and system |
CN105651795B (en) * | 2016-03-31 | 2019-01-11 | 无锡日联科技股份有限公司 | A method of it having both weighing and surveys the screening machine of volume function and survey volume |
CN106247935B (en) * | 2016-08-16 | 2018-12-11 | 合肥海明科技股份有限公司 | A kind of detecting object product calculation method for volume measuring system |
CN107167193B (en) * | 2017-04-07 | 2020-02-21 | 北京工业大学 | Method and system for measuring volume flow of material on conveying belt |
CN106989803B (en) * | 2017-05-17 | 2019-12-24 | 安徽理工大学 | Belt feeder non-contact type weighing and deviation warning equipment |
CN109870386A (en) * | 2019-04-03 | 2019-06-11 | 浙江省工程物探勘察院 | Geotechnical investigation test specimen density measurement system |
CN109990744B (en) * | 2019-04-08 | 2020-09-11 | 同方威视技术股份有限公司 | Volume measurement method, device, system and computer readable storage medium |
CN111964608A (en) * | 2020-10-20 | 2020-11-20 | 天津美腾科技股份有限公司 | Automobile outline dimension detection method and automobile outline dimension detection device |
CN113028986A (en) * | 2021-03-03 | 2021-06-25 | 北京科技大学 | Volume measuring device and mass measuring system |
-
1985
- 1985-09-05 CN CN85106686A patent/CN85106686B/en not_active Expired
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100348944C (en) * | 2006-01-13 | 2007-11-14 | 南京工业职业技术学院 | Method for contactless high-precision online measurement of big workpiece size |
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CN85106686A (en) | 1987-03-25 |
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