CN2933522Y - Ultrasonic degasser - Google Patents

Ultrasonic degasser Download PDF

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Publication number
CN2933522Y
CN2933522Y CN 200620062505 CN200620062505U CN2933522Y CN 2933522 Y CN2933522 Y CN 2933522Y CN 200620062505 CN200620062505 CN 200620062505 CN 200620062505 U CN200620062505 U CN 200620062505U CN 2933522 Y CN2933522 Y CN 2933522Y
Authority
CN
China
Prior art keywords
fluid
degassing tank
ultrasonic
fluid degassing
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 200620062505
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Chinese (zh)
Inventor
蔡业豪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shantou Huatianfu Industry Development Co., Ltd.
Original Assignee
Huatianfu Information Material Co Ltd Shantou City
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huatianfu Information Material Co Ltd Shantou City filed Critical Huatianfu Information Material Co Ltd Shantou City
Priority to CN 200620062505 priority Critical patent/CN2933522Y/en
Application granted granted Critical
Publication of CN2933522Y publication Critical patent/CN2933522Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Degasification And Air Bubble Elimination (AREA)
  • Physical Water Treatments (AREA)

Abstract

The utility model relates to an ultrasonic degassing device, comprising fluid degassing tanks and at least one ultrasonic vibrator. The fluid degassing tank is equipped with a de-aeration cavity inside. The ultrasonic vibrator is placed on the bottom of the fluid gas-separation tank, below the de-aeration cavity. Compared with the current technology, the utility model manages to degas the coating fluid and guarantee the quality of the coating fluid. The rejection rate of the coating production is rapidly reduced from three percent to zero point one percent. Economic results of the product are hence greatly improved.

Description

The ultrasonic degas device
Technical field
The utility model relates to a kind of ultrasonic degas device.
Background technology
The fluid film coating technique is widely used in the production of numerous products, comprise printed circuit board, textile, various functional membrane, battery pole piece in the floppy disk of photosensitive drums, video and audio recording tape, computer of converted paper, functional paper, newsprint, packaging material, the duplicator of various grades and CD-ROM drive, the microelectronics industry, and silver salt, non-silver salt photosensitive material or the like, coating is one of technology of wherein most critical.
The preparation of fluid is the pith in the whole coating process.It has comprised the various unit operations before the coating, and as dissolving, stirring, conveying, filtration, the degassing, mixing, temperature control etc., these operations all have very big influence to the quality of final coated product.
All coating fluids all can dissolve certain gas in preparation, processing and course of conveying.When condition changes, when making gas surpass its solubility limit, will from solution, discharge the formation bubble.
The generation of microbubble and elimination in the fluid (i.e. the degassing) are the problems that the most generally occurs and must solve in the fluid film coating production process.The existence of microbubble can have a strong impact on the apparent mass of coated product, makes the surface of final products pin hole point, air line occur, and serious meeting large tracts of land occurs and lacks and to be coated with, and causes waste product.This patent proposes comprehensive solution at the microbubble problem in the coating fluid.
Existing coating fluid degassing technology generally adopts methods such as nature leaves standstill, decompression, centrifugal mechanical gas-liquid separation, bubble trap, but these technology all exist certain deficiency:
1. leave standstill naturally, method such as centrifugal mechanical gas-liquid separation, production process length consuming time is difficult for realizing serialization production;
2. methods such as decompression, centrifugal mechanical gas-liquid separation, bubble trap need be acquired some plant equipment, have increased the input of equipment, have also increased the probability that produces new bubble simultaneously;
More than several technology all can not remove microbubble in the fluid effectively.
The utility model content
The purpose of this utility model is that prior art is improved, and a kind of ultrasonic degas device is provided, and can remove the microbubble in the fluid effectively, and the technical scheme of employing is as follows:
Ultrasonic degas device of the present utility model is characterized in that: comprise fluid degassing tank and at least one ultrasonic oscillator, be provided with devolatilizing chamber in the fluid degassing tank, ultrasonic oscillator is located at fluid degassing tank bottom, is positioned at the devolatilizing chamber below.
Described ultrasonic oscillator frequency range is 25~50Hz, and power bracket is 100~1000w.
Separate with at least one baffle plate in the middle of the devolatilizing chamber of described fluid degassing tank,, improve degassing efficiency to prolong distance and the time that fluid passes through.
In order to control the pressure of fluid degassing tank inner air, the top of the devolatilizing chamber at fluid degassing tank top is provided with piezometry and adjusting device.
In order to understand and regulate the height of coating fluid in the devolatilizing chamber, the top of the devolatilizing chamber at fluid degassing tank top is provided with liquid level gauge.
In addition, be corroded in order to prevent the fluid degassing tank, and contaminated-fluid itself conversely, the fluid degassing tank is preferably rustless steel container.
In order to keep the temperature of coating fluid in the fluid degassing tank, also comprise controllable constant-temperature water-bath interlayer, controllable constant-temperature water-bath interlayer is located on the fluid degassing tank outer wall, can set required temperature arbitrarily in 20~80 ℃ of scopes, to adapt to the requirement of different coated products.
In addition, coating fluid-transporting tubing and each unit all adopt closed-loop operation, and system adopts the malleation design, infiltrate from the pipe fitting junction to prevent gas, avoid the generation of new bubble.
The utility model beneficial effect against existing technologies is, can reach the purpose of the coating fluid degassing comprehensively, guarantee the quality of coating fluid, reduce coating significantly and produce percent defective, make and produce percent defective and drop to approximately 0.1% from original about 3%, improve the economic benefit of product greatly.
Description of drawings
Accompanying drawing is the structural representation of the utility model preferred embodiment.
The specific embodiment
As shown in drawings, the ultrasonic degas device in this preferred embodiment comprises fluid degassing tank 10 and 3 ultrasonic oscillators 7, is provided with devolatilizing chamber 8 in the fluid degassing tank 10, and ultrasonic oscillator 7 is located at fluid degassing tank 10 bottoms, is positioned at devolatilizing chamber 8 belows.
Described ultrasonic oscillator 7 frequencies are 30Hz, and power is 500w.
Separate with three baffle plates 9 in the middle of the devolatilizing chamber 8 of described fluid degassing tank 10,, improve degassing efficiency to prolong distance and the time that fluid passes through.
In order to control the pressure of fluid degassing tank 10 inner airs, fluid degassing tank 10 tops, the top of devolatilizing chamber 8 are provided with piezometry and adjusting device 4.
In order to understand and regulate the height of coating fluids in the devolatilizing chamber 8, fluid degassing tank 10 tops, the top of devolatilizing chamber 8 is provided with liquid level gauge 3.
In addition, be corroded in order to prevent fluid degassing tank 10, and contaminated-fluid itself conversely, fluid degassing tank 10 is a rustless steel container.
In order to keep the temperature of coating fluid in the fluid degassing tank 10, the ultrasonic degas device also comprises controllable constant-temperature water-bath interlayer 11, controllable constant-temperature water-bath interlayer 11 is located on fluid degassing tank 10 outer walls, in 20~80 ℃ of scopes, can set required temperature arbitrarily, to adapt to the requirement of different coated products.Can see the water inlet 1 of controllable constant-temperature water-bath interlayer 11 and delivery port 5, the fluid inlet 2 and the fluid issuing 6 of fluid degassing tank 10 in addition among Fig. 2.
In addition, coating fluid-transporting tubing and each unit all adopt closed-loop operation, and system adopts the malleation design, infiltrate from the pipe fitting junction to prevent gas, avoid the generation of new bubble.
The above is preferred embodiment of the present utility model only, is not to be used for limiting practical range of the present utility model; Be all equivalents of being done according to claim scope of the present utility model, be the utility model claim scope and cover.

Claims (7)

1, a kind of ultrasonic degas device is characterized in that: comprise fluid degassing tank and at least one ultrasonic oscillator, be provided with devolatilizing chamber in the fluid degassing tank, ultrasonic oscillator is located at fluid degassing tank bottom, is positioned at the devolatilizing chamber below.
2, ultrasonic degas device as claimed in claim 1 is characterized in that: described ultrasonic oscillator frequency range is 25~50Hz, and power bracket is 100~1000w.
3, ultrasonic degas device as claimed in claim 1 is characterized in that: separate with piece baffle plate at least in the middle of the devolatilizing chamber of described fluid degassing tank.
4, ultrasonic degas device as claimed in claim 1 is characterized in that: the top of the devolatilizing chamber at described fluid degassing tank top is provided with piezometry and adjusting device.
5, ultrasonic degas device as claimed in claim 1 is characterized in that: the top of the devolatilizing chamber at described fluid degassing tank top is provided with liquid level gauge.
6, ultrasonic degas device as claimed in claim 1 is characterized in that: described fluid degassing tank is a rustless steel container.
7, ultrasonic degas device as claimed in claim 1 is characterized in that: also comprise controllable constant-temperature water-bath interlayer, controllable constant-temperature water-bath interlayer is located on the fluid degassing tank outer wall.
CN 200620062505 2006-07-29 2006-07-29 Ultrasonic degasser Expired - Lifetime CN2933522Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620062505 CN2933522Y (en) 2006-07-29 2006-07-29 Ultrasonic degasser

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620062505 CN2933522Y (en) 2006-07-29 2006-07-29 Ultrasonic degasser

Publications (1)

Publication Number Publication Date
CN2933522Y true CN2933522Y (en) 2007-08-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200620062505 Expired - Lifetime CN2933522Y (en) 2006-07-29 2006-07-29 Ultrasonic degasser

Country Status (1)

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CN (1) CN2933522Y (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101865187A (en) * 2010-05-18 2010-10-20 浙江大学 Ultrasonic on-line air removing device for hydraulic system
CN103913530A (en) * 2014-03-18 2014-07-09 鼎泰(湖北)生化科技设备制造有限公司 Degassing basket of supersonic wave degassing machine
CN106474773A (en) * 2015-09-01 2017-03-08 斗山重工业株式会社 Degasser
CN108391437A (en) * 2015-08-31 2018-08-10 阿格拉费尔姆股份有限公司 Device for reducing formation of foam in marsh-gas fermentation tank

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101865187A (en) * 2010-05-18 2010-10-20 浙江大学 Ultrasonic on-line air removing device for hydraulic system
CN103913530A (en) * 2014-03-18 2014-07-09 鼎泰(湖北)生化科技设备制造有限公司 Degassing basket of supersonic wave degassing machine
CN108391437A (en) * 2015-08-31 2018-08-10 阿格拉费尔姆股份有限公司 Device for reducing formation of foam in marsh-gas fermentation tank
CN106474773A (en) * 2015-09-01 2017-03-08 斗山重工业株式会社 Degasser
CN106474773B (en) * 2015-09-01 2020-08-04 斗山重工业株式会社 Degasser

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: SHANTOU HUATIANFU INDUSTRIAL DEVELOPMENT CO., LTD.

Free format text: FORMER OWNER: SHANTOU HUATIANFU INFORMATION MATERIALS CO., LTD.

Effective date: 20100308

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 515071 1,BUILDING B, HUATIANFU INDUSTRIAL PARK, SANLIAN INDUSTRY DISTRICT, HAOJIANG ROAD, HAOJIANG DISTRICT, SHANTOU CITY, GUANGDONG PROVINCE, 4/F, BUILDING A, 2/F TO: 515071 SANLIAN INDUSTRY DISTRICT, HAOJIANG DISTRICT, SHANTOU CITY, GUANGDONG PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20100308

Address after: 515071 Guangdong city of Shantou province Haojiang District Sanlian Industrial Zone

Patentee after: Shantou Huatianfu Industry Development Co., Ltd.

Address before: Alex Hua Tian Sanlian Industrial Zone Guangdong province Haojiang Haojiang District Road 515071 Shantou Fu Industrial Park building B building four layer one or two layer A

Patentee before: Huatianfu Information Material Co., Ltd., Shantou City

CX01 Expiry of patent term

Granted publication date: 20070815

EXPY Termination of patent right or utility model