CN2917871Y - Bored pile reinforcing bar cage seam welder - Google Patents
Bored pile reinforcing bar cage seam welder Download PDFInfo
- Publication number
- CN2917871Y CN2917871Y CN 200620060681 CN200620060681U CN2917871Y CN 2917871 Y CN2917871 Y CN 2917871Y CN 200620060681 CN200620060681 CN 200620060681 CN 200620060681 U CN200620060681 U CN 200620060681U CN 2917871 Y CN2917871 Y CN 2917871Y
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- main muscle
- rotary drive
- drive mechanism
- main bar
- conduit
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Abstract
The utility model discloses a seam welder for drilling stakereinforced steel bar cages and comprises a rotary drive for driving a main bar to turn, a main bar fixing mechanism as well as a welding manipulator, a dragging system and a loop bar setting out device which are used to fix the main bar and a hoping together in a welding manner; wherein, the rotary drive is composed of a fixed rotary drive and a mobile rotary drive which may drive the main bar to move horizontally and is driven by the dragging system; the main bar fixing mechanism is comprosed of a main bar fixing device for fixing one end of the main bar and a main bar conduit for spanning the main bar, wherein, the main bar fixing device and the main bar conduit are arranged on either the fixed rotary drive or the mobile rotary drive device respectively; the welding manipulator is arranged on one side of the main bar conduit; and the loop bar setting out device is arranged on one side of the rotary drive. The utility model adopts a manipulator rather than manual operation for the processing of drilling stake reinforced steel bar cages, thus enhancing production efficiency, lowering work intensity and improving the processing quality.
Description
Technical field
The utility model relates to a kind of building machinery, refers to a kind of drilled pile steel reinforcement cage seam welder especially.
Background technology
Pile for prestressed pipe, piling etc. are mainly used in building foundation in the past, and drilled pile is to adapt to the development of building industry and the based process construction method that produces.At present at home, especially drilled pile is generally used in the Yangtze river basin.The employed framework of steel reinforcement of this stake is cylindric (as shown in Figure 1), and it is to form steel reinforcement cage A ' by some main muscle A1 ' around some stirrup A2 ' welding or colligation.Because the main muscle diameter that this pile foundation skeleton uses is bigger, main sometimes muscle also will be through processing, and the changes in distribution of main muscle on circumference is many, and existing pile foundation framework of steel reinforcement process equipment can not be produced the drilled pile steel reinforcement cage.Domestic drilled pile steel reinforcement cage all adopts manual processing now, and productivity ratio is very low, and labour intensity is big, cost is high, and the steel reinforcement cage shape of manual processing is nonstandard, poor quality.
The utility model content
The purpose of this utility model is to provide a kind of drilled pile steel reinforcement cage seam welder, and it replaces manual processing drilled pile steel reinforcement cage, the purpose of enhancing productivity, reducing labour intensity and improve the quality to reach with machinery.
For achieving the above object, technical solution of the present utility model is: a kind of drilled pile steel reinforcement cage seam welder, it comprise in order to drive the moving rotary drive mechanism of main myospasm, main muscle fixed mechanism, in order to main muscle and stirrup solid welding welding manipulator, dragging system and stirrup payingoff mechanism together; The mobile rotary drive mechanism that this rotary drive mechanism comprises fixing rotary drive mechanism and can drive main muscle translation and be driven by dragging system; Described main muscle fixed mechanism comprises that this main muscle fixator and main muscle conduit are arranged at respectively on one of said fixing or mobile rotary drive mechanism in order to the main muscle fixator that main muscle one end is fixing and in order to set up the main muscle conduit of main muscle; Described welding manipulator is arranged at main muscle conduit one side; Described stirrup payingoff mechanism is arranged at a side of rotary drive mechanism.
Described main muscle fixed mechanism also comprises some in order to accept main muscle and will realize that the main muscle of main muscle uniform distribution accepts separating system, and it is arranged at a fixedly side of rotary drive mechanism; And described main muscle fixator is arranged on the mobile rotary drive mechanism, and main muscle conduit then is arranged at fixedly on the rotary drive mechanism.
Described main muscle fixed mechanism also comprises some in order to accept main muscle and will realize that the main muscle of main muscle uniform distribution accepts separating system, and it is arranged at a side of mobile rotary drive mechanism; And described main muscle fixator is arranged at fixedly on the rotary drive mechanism, and main muscle conduit then is arranged on the mobile rotary drive mechanism.
Described stirrup payingoff mechanism comprises stirrup pay off rack and stirrup straightening mechanism, and stirrup overlaps with main muscle after passing straightening mechanism.
Described main muscle fixator and main muscle conduit are for gathering and corresponding perforation.
Described dragging system is provided with a gear.
After adopting such scheme, the utlity model has following advantage:
1, replace handwork with machine, its productivity ratio is more than 10 times of handwork;
But 2 automatic forming are also welded various diameters and the drilled pile steel reinforcement cage of certain-length (in 12 meters), and main muscle radical, diameter, the shape of cage are unrestricted;
3, because of stirrup is that helical form is wound on the main muscle continuously, need not overlap than handwork, so can save material;
4, by different combinations, can the work in-process heart or the construction site use;
5, employing of the present utility model can be shortened the engineering time, improves construction quality, saves material, reduces working strength of workers etc.
Description of drawings
Fig. 1 is the structural representation of drilled pile steel reinforcement cage;
Fig. 2 is the schematic perspective view of the utility model first embodiment;
Fig. 3 is the principle schematic front view of the utility model first embodiment;
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the A-A cutaway view of Fig. 3;
Fig. 6 is the B-B cutaway view of Fig. 3;
Fig. 7 is the structural representation of the utility model welding manipulator;
Fig. 8 is the structural representation that processes the drilled pile steel reinforcement cage with the utility model;
Fig. 9 is the schematic perspective view of the utility model second embodiment;
Figure 10 is the principle schematic front view of the utility model second embodiment;
Figure 11 is the vertical view of Figure 10;
Figure 12 is the A-A cutaway view of Figure 10;
Figure 13 is the B-B cutaway view of Figure 10.
The specific embodiment
The utility model first embodiment: to shown in Figure 6, described drilled pile steel reinforcement cage seam welder mainly comprises rotary drive mechanism, main muscle fixed mechanism, welding manipulator, dragging system, stirrup payingoff mechanism etc. as Fig. 2.Wherein:
Described rotary drive mechanism comprises fixedly rotary drive mechanism 11 and mobile rotary drive mechanism 12, and it is in order to driving main muscle A1 rotation, and mobile rotary drive mechanism 12 more can drive main muscle A1 and moves as straight line.
Described main muscle fixed mechanism mainly comprises main muscle fixator 21 and main muscle conduit 22, and this main muscle fixator 21 can be arranged on the above-mentioned mobile rotary drive mechanism 12, and main muscle conduit 22 then is arranged at fixedly on the rotary drive mechanism 11; This main muscle fixator 21 is actually with main muscle conduit 22 and gathers and corresponding perforation, when main muscle A1 is solidly plugged in diverse location, can control the diameter of steel reinforcement cage.In addition this main muscle fixed mechanism comprises that also some main muscle accept separating system 23, and it can be arranged at a fixedly side of rotary drive mechanism 11, in order to each root master muscle A1 separation.
Described welding manipulator 3 can cooperate shown in Figure 7, and it can be CO 2 gas-shielded automatic welding machine tool hand, and in order to main muscle A1 and stirrup A2 are welded together, and this welding manipulator 3 is arranged at main muscle conduit 22 1 sides, promptly fixedly on the rotary drive mechanism 11.
Described dragging system 4 moves as straight line in order to drive above-mentioned mobile rotary drive mechanism 12, and it can adopt the mode of motor-driven chain or steel wire rope to realize.
Described stirrup payingoff mechanism comprises stirrup pay off rack 51 and stirrup straightening mechanism 52, and stirrup A2 passes straightening mechanism 52 backs and main muscle A1 overlap joint.
Process of the present utility model is: earlier main muscle A1 is put into main muscle from a main muscle bin 6 and accept separating system 23, enter main muscle fixator 21 through main muscle conduit 22 then, and by main muscle fixator 21 main muscle one end is fixed, main muscle conduit 22 then can be erected main muscle; Afterwards, by the motor M 1 and the M2 that can work independently again synchronously, allowing main muscle accept separating system 23 commentaries on classics stops, realize main muscle A1 uniform distribution, wherein motor M 1 is used for controlling fixedly rotary drive mechanism 11, link together and accept separating system 23 because of fixing rotary drive mechanism 11 and main muscle, so motor M 1 drives main muscle synchronously and accept separating system 23,2 of another motor M are used for controlling mobile rotary drive mechanism 12; Again, traction stirrup A2 passes straightening mechanism 52 and main muscle A1 and intersects spot welding, and spot welding is to be finished automatically by welding manipulator 3; Motor M 1 and M2 adopt variable-frequency stepless speed-regulating, guarantee the spot welding time of any diameter steel reinforcement cage by speed governing; When motor M 1 and M2 rotate synchronously, another motor M 3 drives dragging system 4, mobile rotary drive mechanism 12 is moved as straight line when rotating steel reinforcement cage, since stirrup A2 end with main muscle A1 solid welding, when therefore main muscle A1 drives mechanism's rotation along with rotation, just spur stirrup A2 charging, stirrup A2 promptly forms continuous helical form on main muscle A1 like this; And this motor M 3 also adopts variable-frequency stepless speed-regulating, in order to regulate the spiral helicine pitch of stirrup A2.The steel reinforcement cage A that processes because stirrup A2 is that helical form is wound on the main muscle A1 continuously, therefore need not overlap than handwork, so can save material as shown in Figure 8.
Fig. 9 is to shown in Figure 13 for another example, it is the utility model second embodiment, the difference of this embodiment and first embodiment is: described main muscle fixator 21 is arranged at fixedly on the rotary drive mechanism 11, main muscle conduit 22 then is arranged on the mobile rotary drive mechanism 12, in addition, described welding manipulator 3 is arranged at a side of main muscle conduit 22 equally, for present embodiment, promptly is arranged on the mobile rotary drive mechanism 12; Moreover described main muscle is accepted separating system 23 and is arranged at mobile rotary drive mechanism 12 1 sides; In addition, described dragging system 4 also is provided with a gear 41, in order to change the translational speed of mobile rotary drive mechanism 12.
Claims (6)
1, a kind of drilled pile steel reinforcement cage seam welder is characterized in that: it comprise in order to drive the moving rotary drive mechanism of main myospasm, main muscle fixed mechanism, in order to main muscle and stirrup solid welding welding manipulator, dragging system and stirrup payingoff mechanism together; The mobile rotary drive mechanism that this rotary drive mechanism comprises fixing rotary drive mechanism and can drive main muscle translation and be driven by dragging system; Described main muscle fixed mechanism comprises that this main muscle fixator and main muscle conduit are arranged at respectively on one of said fixing or mobile rotary drive mechanism in order to the main muscle fixator that main muscle one end is fixing and in order to set up the main muscle conduit of main muscle; Described welding manipulator is arranged at main muscle conduit one side; Described stirrup payingoff mechanism is arranged at a side of rotary drive mechanism.
2, drilled pile steel reinforcement cage seam welder as claimed in claim 1, it is characterized in that: described main muscle fixed mechanism also comprises some in order to accept main muscle and will realize that the main muscle of main muscle uniform distribution accepts separating system, and it is arranged at a fixedly side of rotary drive mechanism; And described main muscle fixator is arranged on the mobile rotary drive mechanism, and main muscle conduit then is arranged at fixedly on the rotary drive mechanism.
3, drilled pile steel reinforcement cage seam welder as claimed in claim 1, it is characterized in that: described main muscle fixed mechanism also comprises some in order to accept main muscle and will realize that the main muscle of main muscle uniform distribution accepts separating system, and it is arranged at a side of mobile rotary drive mechanism; And described main muscle fixator is arranged at fixedly on the rotary drive mechanism, and main muscle conduit then is arranged on the mobile rotary drive mechanism.
4, drilled pile steel reinforcement cage seam welder as claimed in claim 1, it is characterized in that: described stirrup payingoff mechanism comprises stirrup pay off rack and stirrup straightening mechanism, stirrup overlaps with main muscle after passing straightening mechanism.
5, drilled pile steel reinforcement cage seam welder as claimed in claim 1 is characterized in that: described main muscle fixator and main muscle conduit are for gathering and corresponding perforation.
6, drilled pile steel reinforcement cage seam welder as claimed in claim 1, it is characterized in that: described dragging system is provided with a gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620060681 CN2917871Y (en) | 2006-06-19 | 2006-06-19 | Bored pile reinforcing bar cage seam welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620060681 CN2917871Y (en) | 2006-06-19 | 2006-06-19 | Bored pile reinforcing bar cage seam welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2917871Y true CN2917871Y (en) | 2007-07-04 |
Family
ID=38215677
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620060681 Expired - Fee Related CN2917871Y (en) | 2006-06-19 | 2006-06-19 | Bored pile reinforcing bar cage seam welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2917871Y (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101979177A (en) * | 2010-11-17 | 2011-02-23 | 天津市建科机械制造有限公司 | Stirrup straightening regulation device of numerical control reinforcement cage forming machine |
| CN102259149A (en) * | 2011-07-07 | 2011-11-30 | 建科机械（天津）股份有限公司 | Open-closed rebar penetration pipe on reinforcement cage forming machine |
| CN102441749A (en) * | 2010-09-30 | 2012-05-09 | 江苏江桥机械制造有限公司 | Wire-releasing type synchronous mechanism for automatic reducing rolling welding machine |
| CN101648249B (en) * | 2008-08-14 | 2012-06-13 | 孟祥建 | Radial feeding device of welding head of taper welding machine |
| CN103255925A (en) * | 2013-05-22 | 2013-08-21 | 中国二十冶集团有限公司 | Spiral stirrup positioning device and manufacturing method of reinforcement cage |
| CN104084745A (en) * | 2014-07-18 | 2014-10-08 | 泰州市恒源建材机械有限公司 | Steel bar penetrating device used for steel bar framework seam welder |
| CN104391493A (en) * | 2014-11-28 | 2015-03-04 | 广东工业大学 | Control system for pipe pile weave cage production process |
| CN105750458A (en) * | 2016-04-06 | 2016-07-13 | 中国十七冶集团有限公司 | Mounting method of pile foundation steel bar cage efficient maker |
| CN105903865A (en) * | 2016-05-29 | 2016-08-31 | 河南宝润机械有限公司 | Welding frame for welding cylindrical reinforcement cage |
| CN106996193A (en) * | 2016-01-26 | 2017-08-01 | 左红 | Full-automatic reinforcing bar molding equipment |
| CN112248220A (en) * | 2020-10-16 | 2021-01-22 | 盐城市双强管桩有限公司 | Method for manufacturing steel mould of pre-tensioned prestressed concrete prefabricated screw pile |
| CN112958936A (en) * | 2021-03-17 | 2021-06-15 | 沈阳建筑大学 | Welding processing technology for steel reinforcement framework |
-
2006
- 2006-06-19 CN CN 200620060681 patent/CN2917871Y/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101648249B (en) * | 2008-08-14 | 2012-06-13 | 孟祥建 | Radial feeding device of welding head of taper welding machine |
| CN102441749B (en) * | 2010-09-30 | 2015-05-20 | 江苏江桥机械制造有限公司 | Wire-releasing type synchronous mechanism for automatic reducing rolling welding machine |
| CN102441749A (en) * | 2010-09-30 | 2012-05-09 | 江苏江桥机械制造有限公司 | Wire-releasing type synchronous mechanism for automatic reducing rolling welding machine |
| CN101979177B (en) * | 2010-11-17 | 2012-05-30 | 建科机械（天津）股份有限公司 | Stirrup straightening regulation device of numerical control reinforcement cage forming machine |
| CN101979177A (en) * | 2010-11-17 | 2011-02-23 | 天津市建科机械制造有限公司 | Stirrup straightening regulation device of numerical control reinforcement cage forming machine |
| CN102259149A (en) * | 2011-07-07 | 2011-11-30 | 建科机械（天津）股份有限公司 | Open-closed rebar penetration pipe on reinforcement cage forming machine |
| CN103255925B (en) * | 2013-05-22 | 2016-06-01 | 中国二十冶集团有限公司 | A kind of spiral stirrup locating device and fabrication of reinforcing cage method |
| CN103255925A (en) * | 2013-05-22 | 2013-08-21 | 中国二十冶集团有限公司 | Spiral stirrup positioning device and manufacturing method of reinforcement cage |
| CN104084745A (en) * | 2014-07-18 | 2014-10-08 | 泰州市恒源建材机械有限公司 | Steel bar penetrating device used for steel bar framework seam welder |
| CN104391493A (en) * | 2014-11-28 | 2015-03-04 | 广东工业大学 | Control system for pipe pile weave cage production process |
| CN106996193A (en) * | 2016-01-26 | 2017-08-01 | 左红 | Full-automatic reinforcing bar molding equipment |
| CN106996193B (en) * | 2016-01-26 | 2019-02-12 | 左红 | Full-automatic reinforcing bar molding equipment |
| CN105750458A (en) * | 2016-04-06 | 2016-07-13 | 中国十七冶集团有限公司 | Mounting method of pile foundation steel bar cage efficient maker |
| CN105750458B (en) * | 2016-04-06 | 2018-05-11 | 中国十七冶集团有限公司 | A kind of method using efficient maker installation pile foundation steel bar cage |
| CN105903865A (en) * | 2016-05-29 | 2016-08-31 | 河南宝润机械有限公司 | Welding frame for welding cylindrical reinforcement cage |
| CN112248220A (en) * | 2020-10-16 | 2021-01-22 | 盐城市双强管桩有限公司 | Method for manufacturing steel mould of pre-tensioned prestressed concrete prefabricated screw pile |
| CN112248220B (en) * | 2020-10-16 | 2022-01-18 | 盐城市双强管桩有限公司 | Method for manufacturing steel mould of pre-tensioned prestressed concrete prefabricated screw pile |
| CN112958936A (en) * | 2021-03-17 | 2021-06-15 | 沈阳建筑大学 | Welding processing technology for steel reinforcement framework |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Bored pile reinforcing bar cage seam welder Effective date of registration: 20120928 Granted publication date: 20070704 Pledgee: Jiaxiang County Rural Credit Cooperative Association Pledgor: Xiamen chain steel processing Co., Ltd.|Zhang Guxu Registration number: 2012990000578 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070704 Termination date: 20130619 |