CN2884549Y - Roller type wrapping mechanism for packing battery polar board - Google Patents

Roller type wrapping mechanism for packing battery polar board Download PDF

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Publication number
CN2884549Y
CN2884549Y CNU2005200475524U CN200520047552U CN2884549Y CN 2884549 Y CN2884549 Y CN 2884549Y CN U2005200475524 U CNU2005200475524 U CN U2005200475524U CN 200520047552 U CN200520047552 U CN 200520047552U CN 2884549 Y CN2884549 Y CN 2884549Y
Authority
CN
China
Prior art keywords
paper
plate
roller
cutting
packing
Prior art date
Application number
CNU2005200475524U
Other languages
Chinese (zh)
Inventor
陈经宁
陈钢宁
Original Assignee
上海伟事统自动化技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海伟事统自动化技术有限公司 filed Critical 上海伟事统自动化技术有限公司
Priority to CNU2005200475524U priority Critical patent/CN2884549Y/en
Application granted granted Critical
Publication of CN2884549Y publication Critical patent/CN2884549Y/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The utility model discloses a roller type plate-packing mechanism for the packing of the accumulator cell polar plates; the mechanism can replace the manual operation and reduce a chance that the operator contacts with the lead In addition,it is of full mechanical-type drive and has the advantages of reliable plate-package, accurate location, and high working efficiency. The utility model is composed of a plate feeding device and a bearing seat plate as well as a paper feeding device, a paper cutting device, a guiding device, a packing device and a location-limited plate which are provided on the bearing seat plate; the paper feeding device includes a paper-feeding active roller and a paper-feeding driven roller; the paper cutting device below the paper feeding device includes a paper-cutting tool roller and a paper-cutting bottom roller; the packing device includes a upper packing piece roller and a lower packing piece roller.The minimum clearance between the working edges of both packing piece rollers is not less than the polar plate thickness; the location-limited plate is just positioned below the clapboard paper dropping, the height can be decided according to the clapboard paper length; the plate feeding device also includes the pushing plate and the guide rail; the pushing plate on the guide rail is usedto push the polar plate move along the guide rail; the upper surface height of the guide rail is similar to the highest point height of the low packing piece roller.

Description

A kind of roller type wrapping mechanism that is used to pack accumulator plate
Technical field
The utility model relates to a kind of automatic wrapper sheet device of mechanical type that is applied in the storage battery production, relates in particular to a kind of roller type wrapping mechanism that is used to pack accumulator plate.
Background technology
At present in the manufacturing process of lead acid storage battery of electric booster car and little close lead acid accumulator industry, the assembling of storage battery is produced substantially based on handwork, production efficiency is lower, and the workman frequently contacts with storage battery semi-finished product one pole plate in process of production, is unfavorable for healthy.
In the present storage battery assembling production process, lead dust pollution the most serious with the workload maximum be two procedures: claim sheet operation and bag sheet operation.
The groundwork method of the present storage battery of bag sheet operation enterprise is:
1, the workman gets each 150-200 sheet of positive/negative plate of determining in the weight range, is placed on the work top of preceding right side, seat, stacks into several heaps in order;
2, take again in special-purpose separator paper one bag with insulation property of isolating positive/negative plate, be placed on left side work top assigned address before the seat; Get and tie up with rubber band one bag, be placed on before the seat equally on the left of on the work top;
3, cleaning work table top dust and foreign matter make work top keep no-sundries, no laying dust;
4, the right hand is got the negative plate of a slice from negative sheetpile, is placed on the work top of dead ahead;
5, left-handed thumb, forefinger are got separator paper from separator paper, gently by positive and negative two of separator paper, face down, and reverse side upwards overlays the upper surface of lastblock negative plate, and the center line of separator paper should overlap substantially with the center line of pole plate;
6, the right hand is got the positive plate of a slice from positive sheetpile, is placed on separator paper central authorities, and the center line of separator paper should overlap substantially with the center line of pole plate, then with the right hand with the dividing plate bending, to encase positive plate, push down with the left hand thumb again;
7, the right hand is got the negative plate of a slice from negative sheetpile, is placed on the separator paper that encases positive plate, and the center line of same separator paper should overlap substantially with the center line of pole plate;
8, carry out 5,6,7 activities repeatedly according to product specification, technological requirement, finish up to a cluster inclusion; Laterally tie up two roads with getting rubber band on utmost point group then, the utmost point group that assembling is finished puts into the cluster case.
The workman finished the bag cluster in 8 hour operating time quantity on average is about 540, and the quantity of carrying pole plate on average is about 7020, and promptly because work complexity ratio claims sheet operation height, the quantity of carrying pole plate obviously descends.
From the work complete process of bag sheet operation as can be seen, the efficient that this work is finished is along with the variation of workman's work complexity, degree of fatigue, mood, operational environment and change, and owing to be manual operation, this action high strength is for a long time carried out, and production efficiency is lower.Because the workman contacts pole plate repeatedly, the lead dust that polar board surface drops will impact its health simultaneously.
The utility model content
Technical problem to be solved in the utility model provides a kind of roller type wrapping mechanism that is used to pack accumulator plate, and it can substitute manual operation, has reduced the people and has contacted plumbous chance, it is the transmission of complete mechanical formula in addition, it is reliable to have wrapper sheet, accurate positioning, the characteristics of high efficiency.
In order to solve above technical problem, the utility model provides a kind of roller type wrapping mechanism that is used to pack accumulator plate, and it is made up of plate feeding device, bearing plate and the paper feeder on bearing plate, paper cutting apparatus, guider, packing device, limiting plate; Described paper feeder comprises paper feeding drive roll and paper feeding driven roll, and the roll centre of the two is in same horizontal plane; Described paper cutting apparatus is positioned at the below of paper feeder, and it comprises the cut a sheet of paper rotor and the bottom roller of cutting a sheet of paper, and the roll centre of the two also is in same horizontal plane; Described guider is a dancing roll, is positioned at the below of paper cutting apparatus; Described packing device comprises sheet roller and following bag sheet roller, and the roll centre of the two is at same vertical plane, and the minimum clearance of the work outer rim of the two is not less than the thickness of pole plate; Described limiting plate be positioned at that separator paper falls under, its height is according to the length setting of separator paper; Described plate feeding device comprises push pedal and guide rail, and described push pedal is moved along guide rail in order to promote pole plate on guide rail, and the upper level of guide rail is consistent with the peak height that wraps the sheet roller down.
Half of the length of the separator paper that the vertical range on the plane of the gap mid point of described limiting plate and last bag sheet roller and following bag sheet roller equals to set.
The driving of described paper feeder, paper cutting apparatus, guider, packing device, plate feeding device is a link gear.
Whether it also comprises a transducer (14), is positioned at the below of pressing board, have cardboard to fall in order to detect.
Because the utility model adopts the roll-type structure, replaced manual operation, contact plumbous chance so reduced the people, certainly also just reduced the chance of lead to the injury of human body, according to test, this device wrapper sheet speed can reach 1 slice/second, and accurate positioning in addition, left-right deviation is in 1.5mm, in the deviation 2mm of front and back, and structure is simple relatively, is made up of machine driving fully, stable performance, cost is low.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is further elaborated.
Fig. 1 is a structural representation of the present utility model;
Fig. 2-the 4th utilizes the utility model to pack schematic diagram;
Fig. 5 is a bearing base structure chart of the present utility model;
Fig. 6 is that the A-A of Fig. 5 is to revolved sectional view;
Fig. 7 is that the B-B of Fig. 5 is to cutaway view.
Label declaration:
1. bag sheet roller 4. bottom roller 5. paper feeding driven rolls 6. paper feeding drive rolls 7. rotor 8. separator papers 9. dancing rolls 10. pole plates 11. guide rails 12. limiting plates 13. rotary magnets 14. transducers 15. pole plate push pedals 16. synchronous pulleys 17. electromagnetic clutchs of cutting a sheet of paper of cutting a sheet of paper on the bearing plate 2. times bag sheet roller 3.
Embodiment
Fig. 1 is a structural representation of the present utility model.Wherein, bearing plate 1 of the present utility model connects with streamline.Last bag sheet roller 3, wrap sheet roller 2 down, the bottom roller 4 of cutting a sheet of paper, paper feeding driven roll 5, paper feeding drive roll 6, the rotor 7 of cutting a sheet of paper, dancing roll 9 by axle and flat key, Bearing Installation on bearing seat 1.
Separator paper 8 is sent to the below by the clamping of paper feeding drive roll 6 and paper feeding driven roll 5, paper feeding length is by the diameter decision of paper feeding drive roll 6, the rotating speed of rotor 7 of cutting a sheet of paper is consistent with the rotating speed of paper feeding drive roll 6, whenever rotate a circle and cut off a separator paper 8, paper length is the girth of paper feeding drive roll 6, also is separator paper 8 length of bag blade technolgy requirement.
Cut separator paper 8 is passed through by the dancing roll 9 and the slit of going up between the bag sheet roller 3, drop on the limiting plate 12, its lower limb to last bag sheet roller 3 and down bag sheet roller 2 slit mid points distances just in time be half of its length.
Pole plate 10 is pushed along the guide rail level by pole plate push pedal 16, after touching separator paper 8, separator paper 8 bendings are also entered bag sheet roller 3 and following slit of wrapping between the sheet roller 2 together, because upper and lower bag sheet roller is in continuous rotation, separator paper 8 and pole plate 10 rolled lump together, and sent backward.Bag sheet process finishes.
Fig. 2-the 4th utilizes the utility model to pack schematic diagram.After scraping wings 16 was sent pole plate 10 into two roller centres, the frictional force that produces between two rollers and the separator paper 8 was rolled pole plate 10 and separator paper 8 and is lumped together, and sent along the pole plate 10 that the pusher direction will be wrapped paper, and whole wrapper sheet process finishes.
Fig. 5 is a bearing base structure chart of the present utility model.Bearing plate 1 is bound up on the streamline, by sprocket wheel power is imported, wherein, gear 18-23 is positioned at the another side of bearing plate 1, they are respectively paper feeding driven roll 5, the rotor 7 of cutting a sheet of paper, the bottom roller 4 of cutting a sheet of paper, dancing roll 9, on wrap sheet roller 2, wrap the driven wheel of sheet roller 3 down, be positioned at axle on adjustable screw rod 24 in order to fixing paper feeding drive roll 6, gear 18-23 is the linkage driving gear, can realize the interlock of each roller.The rotation of the corresponding roller of each gear driven, wherein paper feeding drive roll 6 is identical with the rotating speed of the rotor 7 of cutting a sheet of paper, and is to wrap 0.5 times of sheet roller 3,2 rotating speeds up and down.
Fig. 6,7 be respectively Fig. 5 A-A to the rotation and B-B to cutaway view, it shown in the figure cutaway view of rod, wherein electromagnetic clutch 17 is starting and stopping of control paper feeding drive roll 6, and rotary magnet 13 is whether 12 pairs of separator papers of control limiting plate 8 block or let pass.And transducer 14 is the electric transducers that diffuse, and whether whether it is to detect to have separator paper 8 to exist above limiting plate 12, run well with the control flows waterline.

Claims (9)

1, a kind of roller type wrapping mechanism that is used to pack accumulator plate is characterized in that, it is made up of plate feeding device, bearing plate (1) and paper feeder, paper cutting apparatus, guider, packing device, limiting plate on bearing plate (1); Described paper feeder comprises paper feeding drive roll (6) and paper feeding driven roll (5), and the roll centre of the two is in same horizontal plane; Described paper cutting apparatus is positioned at the below of paper feeder, and it comprises rotor of cutting a sheet of paper (7) and the bottom roller of cutting a sheet of paper (4), and the roll centre of the two also is in same horizontal plane; Described guider is a dancing roll (9), is positioned at the below of paper cutting apparatus; Described packing device comprises sheet roller (3) and following bag sheet roller (2), and the roll centre of the two is at same vertical plane, and the minimum clearance of the work outer rim of the two is not less than the thickness of pole plate; Described limiting plate (12) be positioned at that separator paper (8) falls under, its height is according to the length setting of separator paper (8); Described plate feeding device comprises push pedal (15) and guide rail (11), and described push pedal (15) is moved along guide rail (11) in order to promote pole plate (10) on guide rail (11), and the upper level of guide rail (11) is consistent with the peak height that wraps sheet roller (2) down.
2, the roller type wrapping mechanism that is used to pack accumulator plate as claimed in claim 1 is characterized in that, the axle of described paper feeding driven roll (5) is fixed on adjustable screw rod (24), and described screw rod (24) is fixed on the bearing plate (1).
3, the roller type wrapping mechanism that is used to pack accumulator plate as claimed in claim 1 is characterized in that, the length of the separator paper (8) that the girth of described paper feeding drive roll (6) equals to set.
4, the roller type wrapping mechanism that is used to pack accumulator plate as claimed in claim 1, it is characterized in that half of the length of the separator paper (8) that the vertical range on the plane of the gap mid point of described limiting plate (12) and last bag sheet roller (3) and following bag sheet roller (2) equals to set.
5, the roller type wrapping mechanism that is used to pack accumulator plate as claimed in claim 1 is characterized in that, the rotating speed of the described rotor of cutting a sheet of paper (7) is consistent with the rotating speed of paper feeding drive roll (6).
6, the roller type wrapping mechanism that is used to pack accumulator plate as claimed in claim 1, it is characterized in that, the roll centre of the roll centre of described dancing roll (9) and the rotor (7) of cutting a sheet of paper is at same horizontal plane, and separator paper (8) can be passed through just in the slit between the two.
7, the roller type wrapping mechanism that is used to pack accumulator plate as claimed in claim 1 is characterized in that, the driving of described paper feeder, paper cutting apparatus, guider, packing device is a link gear.
8, the roller type wrapping mechanism that is used to pack accumulator plate as claimed in claim 1 is characterized in that, the driving of described paper feeder, paper cutting apparatus, guider, packing device, plate feeding device is a link gear.
9, as each described roller type wrapping mechanism that is used to pack accumulator plate of claim 1-8, it is characterized in that it also comprises a transducer (14), be positioned at the below of pressing board, whether have cardboard to fall in order to detect.
CNU2005200475524U 2005-12-15 2005-12-15 Roller type wrapping mechanism for packing battery polar board CN2884549Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2005200475524U CN2884549Y (en) 2005-12-15 2005-12-15 Roller type wrapping mechanism for packing battery polar board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2005200475524U CN2884549Y (en) 2005-12-15 2005-12-15 Roller type wrapping mechanism for packing battery polar board

Publications (1)

Publication Number Publication Date
CN2884549Y true CN2884549Y (en) 2007-03-28

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2005200475524U CN2884549Y (en) 2005-12-15 2005-12-15 Roller type wrapping mechanism for packing battery polar board

Country Status (1)

Country Link
CN (1) CN2884549Y (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101898646A (en) * 2010-07-21 2010-12-01 陈义忠 U-shaped automatic piece wrapping machine for pole pieces of storage batteries
CN101908610A (en) * 2010-07-21 2010-12-08 陈义忠 Wrapping assembly mechanism of storage battery wrapper
CN102185162A (en) * 2011-03-11 2011-09-14 长兴欧德申机械有限公司 Packer plate assembly arrangement mechanism
CN102185125A (en) * 2011-03-11 2011-09-14 长兴欧德申机械有限公司 Packing mechanism of automatic packer
CN102229365A (en) * 2011-04-12 2011-11-02 东华大学 Packaging method and special packaging machine for negative plate
CN102315487A (en) * 2010-07-06 2012-01-11 赵宽 Manual control lamination machine
CN102800838A (en) * 2012-09-04 2012-11-28 常州亚各来德机电设备制造有限公司 Battery plate turning device for lead-acid battery plate packaging machine
CN102867996A (en) * 2012-08-22 2013-01-09 浙江长兴奥利尔家用电器有限公司 Packaging device of automatic packaging machine
CN103401027A (en) * 2013-07-30 2013-11-20 浙江天能动力能源有限公司 Automatic stacking machine for pole plates
CN104091970A (en) * 2014-07-16 2014-10-08 湖北钧正机电科技有限公司 Plate packaging machine for pole plates of lead-acid batteries
CN104309838A (en) * 2014-10-13 2015-01-28 德清县天之成纺织品有限公司 Packaging device of rolling and inspecting machine
CN106025327A (en) * 2016-07-20 2016-10-12 中山市盛屹机电科技有限公司 Novel battery enveloping machine

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102315487A (en) * 2010-07-06 2012-01-11 赵宽 Manual control lamination machine
CN101908610A (en) * 2010-07-21 2010-12-08 陈义忠 Wrapping assembly mechanism of storage battery wrapper
CN101898646A (en) * 2010-07-21 2010-12-01 陈义忠 U-shaped automatic piece wrapping machine for pole pieces of storage batteries
CN102185162A (en) * 2011-03-11 2011-09-14 长兴欧德申机械有限公司 Packer plate assembly arrangement mechanism
CN102185125A (en) * 2011-03-11 2011-09-14 长兴欧德申机械有限公司 Packing mechanism of automatic packer
CN102229365B (en) * 2011-04-12 2012-11-07 东华大学 Packaging method and special packaging machine for negative plate
CN102229365A (en) * 2011-04-12 2011-11-02 东华大学 Packaging method and special packaging machine for negative plate
CN102867996A (en) * 2012-08-22 2013-01-09 浙江长兴奥利尔家用电器有限公司 Packaging device of automatic packaging machine
CN102800838A (en) * 2012-09-04 2012-11-28 常州亚各来德机电设备制造有限公司 Battery plate turning device for lead-acid battery plate packaging machine
CN103401027A (en) * 2013-07-30 2013-11-20 浙江天能动力能源有限公司 Automatic stacking machine for pole plates
CN103401027B (en) * 2013-07-30 2015-04-29 浙江天能动力能源有限公司 Automatic stacking machine for pole plates
CN104091970A (en) * 2014-07-16 2014-10-08 湖北钧正机电科技有限公司 Plate packaging machine for pole plates of lead-acid batteries
CN104309838A (en) * 2014-10-13 2015-01-28 德清县天之成纺织品有限公司 Packaging device of rolling and inspecting machine
CN106025327A (en) * 2016-07-20 2016-10-12 中山市盛屹机电科技有限公司 Novel battery enveloping machine
CN106025327B (en) * 2016-07-20 2019-01-04 中山市盛屹机电科技有限公司 A kind of battery wrapper sheet machine

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Legal Events

Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
ASS Succession or assignment of patent right

Owner name: ZHEJIANG CHAO WEI POWER LTD.

Free format text: FORMER OWNER: SHANGHAI WEISHITONG AUTOMATION TECHNOLOGY CO., LTD.

Effective date: 20080328

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20080328

Address after: New industrial park, pheasant Town, Zhejiang, Changxing County Province, China: 313100

Patentee after: Zhejiang Chaowei Power Co., Ltd.

Address before: Floor 15-2, building 999, five Nanjing Road, Shanghai, Pudong New Area: 201206

Patentee before: Shanghai Wisdom Automatic Technology Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070328

Termination date: 20141215

EXPY Termination of patent right or utility model