CN2878647Y - Drilling machine - Google Patents

Drilling machine Download PDF

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Publication number
CN2878647Y
CN2878647Y CN 200620050647 CN200620050647U CN2878647Y CN 2878647 Y CN2878647 Y CN 2878647Y CN 200620050647 CN200620050647 CN 200620050647 CN 200620050647 U CN200620050647 U CN 200620050647U CN 2878647 Y CN2878647 Y CN 2878647Y
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CN
China
Prior art keywords
gear
helical gear
transmission
gear ring
clutch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200620050647
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Chinese (zh)
Inventor
尹鑫
李�杰
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HUNAN FLYDISC NEW MATERIAL CO Ltd
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HUNAN FLYDISC NEW MATERIAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by HUNAN FLYDISC NEW MATERIAL CO Ltd filed Critical HUNAN FLYDISC NEW MATERIAL CO Ltd
Priority to CN 200620050647 priority Critical patent/CN2878647Y/en
Application granted granted Critical
Publication of CN2878647Y publication Critical patent/CN2878647Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a drilling machine. A bevel gear of input shaft in a transfer case is fixed on the input shaft and a bevel gear of a bridge piece is sheathed on a shaft. The bevel gear of the bridge piece engages respectively with a slow-running bevel gear and a quick-running bevel gear at the same time for transmission. The first and the second jointing gear ring are respectively set up on both sides of the slow-running bevel gear. The first jointing sleeve engages with the first jointing gear ring and a shaft gear of a winding machine for transmission. At one side of the quick-running bevel gear, the third jointing gear ring is arranged. Inner teeth of gear hub engage with outer teeth of the output shaft. An arc bevel gear of the output shaft is connected with the rotor to drive. The second jointing sleeve can engages with outer teeth of the second jointing gear ring and the gear hub or engages with outer teeth of the third jointing gear ring and the gear hub at the same time to drive. The utility model provides a drilling machine whose transmission gear in the transfer case has good performance of engagement, and convenient gear shifting, light impact of gear shifting, low noise and shorter whole length.

Description

A kind of rig
Technical field
The utility model relates to a kind of rig, particularly relates to a kind of engine on frame and is in transmission connection by clutch and speed changer, the rig that speed changer is in transmission connection by transfer case and gyrator and hoist engine.
Background technology
In recent years, country looks for the miner to attach great importance to geology, and the input of geological prospecting continues to increase, and the geological drilling task significantly increases.Under these circumstances, the professional contingent that is engaged in core drilling needs to increase rig because task strengthens, the part past has regained ground by approach such as bids and has surveyed the core drilling task from the change one's profession troop of engineering exploration, construction of geological prospecting, also is badly in need of buying new rig.Therefore, drilling depth is that supply falls short of demand for 1000~1500 meters core-drill(ing) machine.A kind of vertical shaft type core-drill(ing) machine is arranged at present, drilling depth is 1000~1500m, its structure is to be provided with engine and clutch on frame, gearbox and transfer case, hoist engine and gyrator, engine adopts shaft coupling to be connected with clutch with gearbox, and spacing is bigger, gearbox adopts universal joint to be connected with transfer case, its spacing is bigger, causes complete machine length long, reaches about 3.5 meters; There is following defective in the transfer case transmission: travelling gear all adopts straight-tooth, and meshing performance is relatively poor, and overlap coefficient is little, and intensity is low; Go gyrator to adopt the direct engage a gear of straight-tooth, gear shift inconvenience, shifting shock are big, cause gear to damage in early days, and easily out of supply, noise is big; Go hoist engine to adopt the gear shift of clutch internal gear, do not engage the gear ring form, cause travelling gear to damage easily but adopt to add.
The utility model content
It is better that technical problem to be solved in the utility model provides a kind of transfer case travelling gear meshing performance, and overlap coefficient is big, gear shift is convenient, shifting shock is little, be difficult for rig out of supply, that noise is little.
In order to realize above-mentioned technical goal, the rig that the utility model provides comprises frame, rack-mounted engine is in transmission connection by clutch and gearbox, gearbox is in transmission connection by transfer case and gyrator and hoist engine, the power shaft helical gear of described transfer case is fixed on the power shaft, is enclosed within on the axle of passing a bridge with the gap bridge helical teeth bye of described power shaft helical gear engaged transmission; Helical gear and quick helical teeth bye are enclosed within on the output shaft at a slow speed, the gap bridge helical gear respectively with described helical gear at a slow speed and quick helical gear engaged transmission, described helical gear at a slow speed both sides are equipped with first respectively and are engaged the gear ring and the second joint gear ring, first clutch collar that is provided with shift fork can engage gear ring as required with first and go hoist engine shaft gear engaged transmission simultaneously, described quick helical gear one side is provided with the 3rd and engages gear ring, the internal tooth of tooth hub is meshed with the external tooth of output shaft, the little circular-arc bevel gear and the described gyrator of described output shaft are in transmission connection, and the external tooth that second clutch collar that is provided with shift fork can engage gear ring and tooth hub as required with second is engaged transmission or engages the external tooth while engaged transmission of gear ring and tooth hub with the 3rd simultaneously.
Transfer case is another vitals of rig transmission system, because it is in the rear end of driving-chain, rotating speed is low, moment of torsion is big.And the helical gear transmission has registration big, and the stable transmission characteristics are suitable for high speed, heavy load transmission.The utility model adopts cylindrical helical gear drive, has improved supporting capacity, has improved operating characteristics.The helical gear rotation direction of appropriate design makes two helical gear axial force directions on the carrier gear on the axle of passing a bridge opposite, or the right gear simultaneously and two helical gears when meshing two axial forces opposite, most of axial force is cancelled out each other.The helical gear rotation direction of appropriate design makes two helical gears on the output shaft, and promptly helical gear and quick helical gear axial force are opposite with the axial force direction of little circular-arc bevel gear at a slow speed, and most of axial force is cancelled out each other.
Transfer case structure and operating principle are as follows: the internal tooth of first clutch collar and second clutch collar and the external tooth of tooth hub or remove the hoist engine shaft gear and first engage that gear ring, second engages gear ring, the 3rd profile of tooth and the number of teeth that engages between the gear ring is all identical.When desire is hung a certain shelves, stir first clutch collar or second clutch collar and make it with the tooth hub or remove the hoist engine shaft gear and first engages gear ring or second and engage gear ring or the 3rd and engage gear ring and mesh simultaneously, promptly extension these shelves.
Engage in the shell type gearshift at above-mentioned transfer case, have only clutch collar, joint gear ring and tooth hub to be impacted during gear shift, helical gear can not impacted.Because soldered tooth is short, the shift fork amount of movement is little during gear shift, so operation is light, and the area that gear shift withstands shocks increases, impact when making gear shift to reduce, the engaging element clutch collar, engage gear ring and tooth hub life-span than in the past generally the gear shift spur gear of employing prolong greatly.And the three all is general auto parts machinery, and is cheap, and it is convenient to buy.
Described gearbox is an automotive transmission.Gearbox and clutch are the important component parts of rig transmission system.This type speed changer has 6 drive shifts, a reverse gear, two to six grades often mesh for helical gear, synchronizer shift, reverse gear is a spur gear, takes the clutch collar gear shift, and is easy to operate.
Described engine is in transmission connection by diaphragm type spring clutch and gearbox.This diaphragm type spring clutch has nonlinear loaded-deformation characteristic, during clutch driven plate friction material wear-out life, can keep constant operating pressure, thereby make clutch can keep stable torque capacity, transmit maximum engine torque reliably.In order to alleviate driller's labour intensity, clutch adopts hydraulic operating mechanism.Simultaneously, the consistent lubricant pipe that utilizes hydraulic operating mechanism is advanced to operating grip near the aperture, operated clutch when having made things convenient for driller to carry out the aperture operation.In order to guarantee the application life of clutch, when having only operation, just clutch separates, the clutch of loosing one's grip promptly is in closure state, has avoided clutch release bearing to damage in early days.
The power shaft of described transfer case is in transmission connection by internal tooth form yielding coupling and described speed changer.The internal tooth form yielding coupling allow bigger axially, radially and angular displacement, have simple in structure, easy to maintenance, easy disassembling, noise is low, efficient is high, the advantage of long service life.And transfer case is in transmission connection by internal tooth form yielding coupling and speed changer, has shortened the length of complete machine greatly, and complete machine is shortened to about 2.5 meters.In addition, rig is constructed in the open air, is equipped with many that diesel engine is used as power, and vibrates greatlyyer, has installed automobile-used cushion pad between engine and borer frame additional.
In sum, the utility model is that a kind of transfer case travelling gear meshing performance is better, overlap coefficient is big, gear shift is convenient, shifting shock is little, it is out of supply to be difficult for, complete machine vibrations are little, noise is little, technical data is reasonable, performance is complete, reliable operation, efficiency of construction height, operation easily and the rig of complete machine contraction in length.
Description of drawings
Fig. 1 is the utility model complete machine outside drawing;
Fig. 2 is a transfer case structural representation of the present utility model;
Fig. 3 is the utility model transfer case kinematic scheme.
The specific embodiment
Referring to Fig. 1, Fig. 2 and Fig. 3, the engine 2 that is installed on the frame 1 is in transmission connection by diaphragm type spring clutch 3 and gearbox 4, gearbox 4 is an automotive transmission, gearbox 4 is in transmission connection by the power shaft 21 of internal tooth form yielding coupling 8 with transfer case 6, the power shaft helical gear 20 of transfer case 6 is fixed on the power shaft 21, is enclosed within on the axle 19 of passing a bridge by the rolling bearing sky with the gap bridge helical gear 18 of power shaft helical gear 20 engaged transmission; Helical gear 11 and quick helical gear 15 are enclosed within on the output shaft 17 by the needle bearing sky at a slow speed, gap bridge helical gear 18 respectively with helical gear at a slow speed 11 and helical gear 15 engaged transmission fast, helical gear 11 both sides are equipped with first respectively and are engaged the gear ring 23 and the second joint gear ring 22 at a slow speed, first clutch collar 10 that is provided with shift fork can engage gear ring 23 as required with first and go hoist engine shaft gear 9 engaged transmission simultaneously, helical gear 15 1 sides are provided with the 3rd and engage gear ring 14 fast, the internal tooth of tooth hub 13 is meshed with the external tooth of output shaft 17, the little circular-arc bevel gear 16 of output shaft 17 is in transmission connection with gyrator 7, and the external tooth that second clutch collar 12 that is provided with shift fork can engage gear ring 22 and tooth hub 13 as required with second is engaged transmission or engage the external tooth while engaged transmission of gear ring 14 and tooth hub 13 with the 3rd simultaneously.
Transfer case 6 is another vitals of rig transmission system, because it is in the rear end of driving-chain, rotating speed is low, moment of torsion is big.Domestic and international rig of the same type all adopts the straight spur gear transmission, and faults such as tooth, bad axle easily take place to beat.And the helical gear transmission has registration big, and the stable transmission characteristics are suitable for high speed, heavy load transmission; Shortcoming is to produce axial force in the transmission process, and should not make the slippage change-speed gearing.The utility model adopts cylindrical helical gear drive, has improved supporting capacity, has improved operating characteristics.At the shortcoming of cylindrical helical gear drive, use to engage the shell type gearshift and carry out gear shift, remedied the deficiency that helical gear can not directly be made the slippage change-speed gearing.In design, the helical gear rotation direction of appropriate design makes two helical gear axial force directions on the carrier gear 18 on the axle 19 of passing a bridge opposite, or the right gear simultaneously and two helical gears when meshing two axial forces opposite, most of axial force is cancelled out each other.The helical gear rotation direction of appropriate design makes two helical gears on the output shaft 17, and promptly the axial force of helical gear 11 and quick helical gear 15 is opposite with the axial force direction of little circular-arc bevel gear 16 at a slow speed, and most of axial force is cancelled out each other.
Transfer case 6 structures and operating principle are as follows: the internal tooth of first clutch collar 10 and second clutch collar 12 and the external tooth of tooth hub 13 or remove hoist engine shaft gear 9 and first engage that gear ring 23, second engages gear ring 22, the 3rd profile of tooth and the number of teeth that engages between the gear ring 14 7 is all identical.When desire is hung a certain shelves, stir first clutch collar 10 or second clutch collar 12 and make it with tooth hub 13 or remove hoist engine shaft gear 9 and first engages gear ring 23 or second and engage gear ring 22 or the 3rd and engage gear ring 14 and mesh simultaneously, promptly extension these shelves.
Engage in the shell type gearshift at above-mentioned transfer case 6, have only clutch collar, joint gear ring and tooth hub to be impacted during gear shift, helical gear can not impacted.Because soldered tooth is short, the shift fork amount of movement is little during gear shift, so operation is light, and the area that gear shift withstands shocks increases, impact when making gear shift to reduce, the engaging element clutch collar, engage gear ring and tooth hub life-span than in the past generally the gear shift spur gear of employing prolong greatly.And the three all is general auto parts machinery, and is cheap, and it is convenient to buy.
Gearbox 4 is an automotive transmission.Gearbox and clutch are the important component parts of rig transmission system.The speed changer of common truck has 5~6 drive shifts, a reverse gear, and its number of speeds and rotating speed distribute very approaching to the requirement of gearbox with 1500 meters rigs.Therefore the gearbox of automotive transmission as rig adopted in decision.According to mentality of designing, this rig can be taken into account core drilling and engineering construction, and its minimum speed should be about 55r/min, and maximum speed should be about 1050r/min, and intermediate speed rationally distributes according to different drilling process.Be 48.8kw at engine rated power as calculated, when rated speed is 2400r/min, the input torque of gearbox is 194Nm.With gearratio and input torque is foundation, selects Jiefang brand ED6J53T compact car speed changer for use, and its maximum input torque is 530Nm, and visible safety factor is very big, and the gearbox reliability is very high.This type speed changer has 6 drive shifts, a reverse gear, two to six grades often mesh for helical gear, synchronizer shift, reverse gear is a spur gear, takes the clutch collar gear shift, and is easy to operate.
Described engine 2 is in transmission connection by diaphragm type spring clutch 3 and speed changer 4.This diaphragm type spring clutch 3 has nonlinear load one deformation characteristic, during clutch driven plate friction material wear-out life, can keep constant operating pressure, thereby make clutch can keep stable torque capacity, transmit maximum engine torque reliably.In order to alleviate driller's labour intensity, adopt the clutch hydraulic pressure operating mechanism.Simultaneously, the consistent lubricant pipe that utilizes hydraulic operating mechanism is advanced to operating grip near the aperture, operated clutch when having made things convenient for driller to carry out the aperture operation.For guarantee the application life of clutch, the lever operated the same pattern of automobile that is designed to of clutch, when having only operation, just clutch separates, the clutch of loosing one's grip promptly is in closure state, has avoided clutch release bearing to damage in early days.
The power shaft 21 of transfer case 6 is in transmission connection by internal tooth form yielding coupling 8 and speed changer 4.Between gearbox 4 and transfer case 6, domestic drilling depth generally adopts universal joint to connect at the rig more than 300 meters, easily produces bigger vibrations and noise.Internal tooth form yielding coupling 8 allow bigger axially, radially and angular displacement, have simple in structure, easy to maintenance, easy disassembling, noise is low, efficient is high, the advantage of long service life.And transfer case 6 is in transmission connection by internal tooth form yielding coupling 8 and speed changer 4, has shortened the length of complete machine greatly, and complete machine is shortened to about 2.5 meters.In addition, rig is constructed in the open air, is equipped with many that diesel engine is used as power, and vibrates greatlyyer, has installed automobile-used cushion pad between engine and borer frame additional.
It is very reasonable to the utlity model has 10 speed of just walking around (should be 12, but 2 coincidences are arranged) distribution, satisfies the requirement that multiple uses such as core drilling, the hydrology, well, engineering geology, engineering construction creep into fully; The vertical shaft through-hole diameter is 95mm, has made things convenient for the engineering the drilling construction.Owing to adopted automotive transmission, clutch, rig vertical shaft moment of torsion is big, and complete machine is in light weight, and dismoutability is good; Shifted and the clutch of gearbox and transfer case divide closing operation easily, convenient.Technical data is reasonable, performance is complete, reliable operation, efficiency of construction height, particularly operation easily, convenient, the complete machine vibrations are little, noise is low.

Claims (5)

1, a kind of rig, comprise frame (1), the engine (2) that is installed on the frame (1) is in transmission connection by clutch (3) and gearbox (4), gearbox (4) is in transmission connection by transfer case (6) and gyrator (7) and hoist engine (5), it is characterized in that: the power shaft helical gear (20) of described transfer case (6) is fixed on the power shaft (21), is enclosed within on the axle (19) of passing a bridge with gap bridge helical gear (18) sky of described power shaft helical gear (20) engaged transmission; Helical gear (11) and quick helical gear (15) sky are enclosed within on the output shaft (17) at a slow speed, gap bridge helical gear (18) respectively with described helical gear at a slow speed (11) and quick helical gear (15) engaged transmission, described helical gear at a slow speed (11) both sides are equipped with first respectively and are engaged the gear ring (23) and the second joint gear ring (22), first clutch collar (10) that is provided with shift fork can engage gear ring (23) as required and go hoist engine shaft gear (9) engaged transmission simultaneously with first, described quick helical gear (15) one sides are provided with the 3rd and engage gear ring (14), the internal tooth of tooth hub (13) is meshed with the external tooth of described output shaft (17), the little circular-arc bevel gear (16) of described output shaft (17) and described gyrator (7) are in transmission connection, and second clutch collar (12) that is provided with shift fork can engage the external tooth while engaged transmission of gear ring (22) and described tooth hub (13) as required with described second or engage the external tooth while engaged transmission of gear ring (14) and described tooth hub (13) with the described the 3rd.
2, a kind of rig according to claim 1 is characterized in that: described gearbox (4) is an automotive transmission.
3, a kind of rig according to claim 1 and 2 is characterized in that: described engine (2) is in transmission connection by diaphragm type spring clutch (3) and gearbox (4).
4, a kind of rig according to claim 1 and 2 is characterized in that: the power shaft (21) of described transfer case (6) is in transmission connection by internal tooth form yielding coupling (8) and described gearbox (4).
5, a kind of rig according to claim 1 and 2 is characterized in that: be provided with cushion pad between described engine (2) and described frame (1).
CN 200620050647 2006-04-18 2006-04-18 Drilling machine Expired - Fee Related CN2878647Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620050647 CN2878647Y (en) 2006-04-18 2006-04-18 Drilling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620050647 CN2878647Y (en) 2006-04-18 2006-04-18 Drilling machine

Publications (1)

Publication Number Publication Date
CN2878647Y true CN2878647Y (en) 2007-03-14

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Application Number Title Priority Date Filing Date
CN 200620050647 Expired - Fee Related CN2878647Y (en) 2006-04-18 2006-04-18 Drilling machine

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102141130A (en) * 2011-01-30 2011-08-03 重庆探矿机械厂 Low-speed rotation sub-transmission case body of drilling machine
CN105508574A (en) * 2016-01-19 2016-04-20 江苏省无锡探矿机械总厂有限公司 Power switching box

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102141130A (en) * 2011-01-30 2011-08-03 重庆探矿机械厂 Low-speed rotation sub-transmission case body of drilling machine
CN102141130B (en) * 2011-01-30 2013-11-13 重庆探矿机械厂 Low-speed rotation sub-transmission case body of drilling machine
CN105508574A (en) * 2016-01-19 2016-04-20 江苏省无锡探矿机械总厂有限公司 Power switching box

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070314

Termination date: 20120418