CN2878040Y - Welding device of macromolecule thin-wall canister body for cast-in-situ reinforced concrete - Google Patents

Welding device of macromolecule thin-wall canister body for cast-in-situ reinforced concrete Download PDF

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Publication number
CN2878040Y
CN2878040Y CN 200520052888 CN200520052888U CN2878040Y CN 2878040 Y CN2878040 Y CN 2878040Y CN 200520052888 CN200520052888 CN 200520052888 CN 200520052888 U CN200520052888 U CN 200520052888U CN 2878040 Y CN2878040 Y CN 2878040Y
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China
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cantilever
cast
reinforced concrete
support
situ reinforced
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Expired - Fee Related
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CN 200520052888
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Chinese (zh)
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杨北辉
李巨波
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Individual
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Individual
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Abstract

The utility model discloses a welding device of a macromolecule thin cylinder which is used for a cast-in-place reinforced concrete, and comprises a motor base, an electric control box, an upright post, an electrical panel box, an energy converter, a clamp device and a mold welding head. The utility model is characterized in that the clamp device is a cantilevered structure, the cantilever of the clamp device is provided with steps and briquette to restrict the position of the macromolecule sheet material, the diameter of the cylinder can be controlled by controlling the length of edge of the sheet material, the intensity and hardness of the cylinder can be strengthened, which can effectively improve the manufacturing technique of the cylinder and realize the mechanical manufacturing. Therefore, the utility mode not only is capable of enhancing the production rate and greatly reducing the production costs, but also obviously downsizes the transportation costs by building the production field near the construction site.

Description

The welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete
Technical field:
The utility model relates to a kind of welding equipment of macromolecule thin-wall barrel, refers to a kind of welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete especially.
Background technology:
The thin-wall barrel of cast-in-situ reinforced concrete is often used on the existing building engineering.On the existing building engineering, generally be that the box-like macromolecule light-wall pipe of set of applications process equipment is processed the macromolecule thin-wall barrel.The macromolecule thin-wall barrel is combined by the macromolecule section of jurisdiction, and the thin-wall internal-mould intensity of Zu Chenging is low thus, and inconvenience is installed, and cylindrical shell mostly is hollow, cost of transportation height, deficiency in economic performance; Simultaneously, owing to produce the general macromolecule extrusion equipment that adopts, equipment investment is big, the energy consumption height, and production technology falls behind.
The utility model content:
Technical problem to be solved in the utility model is: at the above-mentioned deficiency of prior art, a kind of welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete is provided, can effectively improve the production technology of cylindrical shell, strengthen the strength and stiffness of cylindrical shell, significantly reduce its cost of transportation, and cylindrical shell can be convenient to on-the-spot the installation.
In order to address the above problem, the technical scheme that the utility model adopted is: a kind of welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete, this welding equipment comprises support, electric control box, column, the electric wiring case, transducer, anchor clamps and mould soldering tip, be provided with accommodation space in the support, electric control box is located in this accommodation space, column is fixed on the support rear portion, the electric wiring case is fixedly arranged on the column upper end, transducer is fixedly arranged on the place ahead, electric wiring case bottom, the mould soldering tip links to each other with transducer by the luffing bar, the support top also is provided with anchor clamps in the below of mould soldering tip, is characterized in:
Described anchor clamps are cantilever design, and the cantilever of anchor clamps is provided with step and the briquetting that is used for limiting macromolecule thin-wall boards position.
Parallel staggered projection is arranged at described mould soldering tip bottom, and the cross-sectional tangent plane of projection can be circle, ellipse, triangle, quadrangle, pentagon, hexagon, octagon.
Described anchor clamps have base, and an end of base is installed with first cantilever by side plate, and the other end is installed with second cantilever by support, described step is located on first cantilever, described briquetting is located on second cantilever, and base and two cantilevers are groove shape structure, and support is a frame structure.Described first cantilever has stiff end and movable end, vertically is installed with fixed block on the stiff end, on the fixed block of first cantilever by stiff end and side plate.Described second cantilever has two armed levers, the space that tool one can supply soldering tip to enter between two armed levers, and the lower end of two armed levers is respectively equipped with a briquetting, and the upper end of two armed levers is respectively equipped with two cylinders, and the two ends of briquetting (85) are connected by motion bar with two cylinders.
The base of described anchor clamps is provided with support bar near an end of support, and support bar has movable end, and its other end is hinged on the base.The two bottom sides of described base also can be respectively equipped with steamboat, slides in the guide rail that steamboat can be provided with on described support.Also spring can be set between described steamboat and clamp base.
According to the length and the welding procedure of cylindrical shell, mould soldering tip, transducer can be cover multiple welding, overlap parallel connection more and weld, overlap more timesharing welding in parallel simultaneously.Anchor clamps can be 1, but consider the fixed plate time and to unload the lower shell time ratio longer, and soldering tip weld interval only be the several seconds, and in order to improve work efficiency, generally anchor clamps can be made several to make full use of welding robot.According to the different soldering tips of the length of solder side can be 1,2,3 or several; Also can pass through mobile anchor clamps for reducing machine cost, a soldering tip divides for several times finishes a longer working face welding.
Compared with prior art, the utility model has the advantages that: accurately the fixing when setting of anchor clamps and the change of soldering tip can be convenient to the cylindrical shell welding, and strengthen the strength and stiffness of cylindrical shell; This welding equipment is lighter, and energy consumption is less, takes up an area of for a short time, has effectively improved the production technology of cylindrical shell, and has carried out mechanization production, not only can boost productivity, significantly reduce production costs, and production site can be located near the construction site simultaneously, significantly reduces cost of transportation.
Description of drawings:
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the side view of Fig. 1.
Fig. 3-the 1st, the front view of mould soldering tip of the present utility model.
Fig. 3-the 2nd, the vertical view of mould soldering tip.
Fig. 3-the 3rd, the side view of mould soldering tip.
Fig. 4 is the front view of the utility model anchor clamps.
Fig. 5-the 1st, the left side view of Fig. 4.
Fig. 5-the 2nd, the right side view of Fig. 4.
Partial status generalized section when Fig. 6 is the utility model use.
The specific embodiment:
Referring to Fig. 1 and Fig. 2, the utility model is a kind of welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete, this welding equipment is the same with equipment in the past, comprise support 1, electric control box 2, column 3, electric wiring case 4, transducer 5 and mould soldering tip 6, support 1 is removable, column 3 is fixed on support 1 rear portion, electric wiring case 4 is fixedly arranged on column 3 upper ends, transducer 5 is fixedly arranged on the place ahead, electric wiring case 4 bottom, mould soldering tip 6 links to each other with transducer 5 by luffing bar 7, is provided with anchor clamps 8 in the below of mould soldering tip 6 on the support 1, and electric control box 2 is used for finishing various electrical control instructions, directly generating high frequency electrical signal, is the maincenter of equipment.Electric control box and electric wiring case are provided with several buttons and indicator lamp, and different is:
The end plane of mould soldering tip 6 is provided with two row's projections 61 alternately, and to shown in Fig. 3-3, this projection 61 is evenly distributed referring to Fig. 3-1.The cross-sectional tangent plane of this projection 61 can be circle, ellipse, triangle, quadrangle, pentagon, hexagon, octagon, and in the present embodiment, this projection 61 is cylindric.The mould soldering tip can move up and down, its can adopt pneumatic, hydraulic drive, electronic, internal combustion engine promotes and manually;
The anchor clamps 8 that support 1 is provided with can be used to fixing macromolecule sheet material and as the support of solder side.Shown in Fig. 4, Fig. 5-1 and Fig. 5-2, anchor clamps 8 are cantilever design, anchor clamps 8 have base 81, one end of base 81 is installed with first cantilever 831 by side plate 821, the other end is installed with second cantilever 832 by support 822, and support 822 is a frame structure, shown in Fig. 5-2, the cylindrical shell that is shaped can be taken out by bracket end, and base 81 is a groove shape structure with cantilever 83;
Wherein, first cantilever 831 has stiff end 8311 and movable end 8312, vertically be installed with fixed block 8313 on the stiff end 8311, and be provided with the step 8314 that is used for limiting the sheet material position on first cantilever 831 in addition, the thickness of the height of step 8314 and macromolecule thin-wall boards 9 is close, one end of base 81 is fixing by the stiff end 8311 of the side plate 821 and first cantilever 831, the other end is fixed by an end of the support 822 and second cantilever 832, and the other end of second cantilever 832 is fixed on the fixed block 8313 of first cantilever 831 by bolt 84.Second cantilever 832 has two armed levers (8321,8322), tool certain space (not shown) between two armed levers, can enter for mould soldering tip 6 and weld, the lower end of two armed levers is respectively equipped with a briquetting 85, the upper end of two armed levers is respectively equipped with two cylinders 86, the two ends of briquetting 85 are connected by motion bar 87 with two cylinders 85, drive motion bar 87 and move up and down under the effect of cylinder, and briquetting 85 can be moved up and down thereupon.Moving up and down of briquetting also can be adopted hydraulic drive, electronic, internal combustion engine promotion and manual.
The base 81 of anchor clamps 8 is provided with support bar 88 near an end of support 822, and support bar 88 has movable end 881, and its other end is hinged on the base 81.
Anchor clamps can be fixed or portable, can be respectively equipped with steamboat 89 in the two bottom sides of base 81, slide in the guide rail (not shown) that steamboat 89 can be provided with on support 1, drive anchor clamps 8 and move, 81 of steamboat 89 and clamp base also can be provided with the spring (not shown), in addition, also available slide block replaces steamboat, utilize slide block in guide rail, to move, in the present embodiment, employing be steamboat.That the side-to-side movement of anchor clamps can be adopted is pneumatic, hydraulic drive, electronic, internal combustion engine promotes and manually.
The operation principle and the prior art of this welding equipment are roughly the same, are to utilize ultrasonic wave or high frequency macromolecule Fundamentals of Welding to weld overlapping overlap to form.The instruction of electric control box or high frequency electrical signal flow to the output that the electric wiring case carries out signal conversion and instruction by cable, again high frequency electrical signal is transported to transducer by conversion, transducer converts high frequency electrical signal to dither, the mould soldering tip transmits dither, and act on macromolecule sheet material overlapping, finish welding.
Other sees also Fig. 6, one end 9a of macromolecule thin-wall boards 9 sends into from the low order end 8314a of the step of first cantilever of anchor clamps, prop up step 8314, under the effect of cylinder 861, driving motion bar 871 moves down, briquetting 851 moves down this one side of pushing down sheet material, then, sheet material turns around the opposite side of anchor clamps by the space between the clamp base and first cantilever, the other end 9b that makes sheet material sends into from the high order end 8314b of step and props up the briquetting 851 that has descended, this moment, another briquetting 852 moved downward the another side of pushing down sheet material by motion bar 872 drives under the effect of cylinder 862, makes two edge laps of sheet material overlapping, and the movable end 881 of support bar 88 is upwards pulled movable end 8312 bottoms that prop up first cantilever 831, with briquetting sheet material is fixed, at this moment, the mould soldering tip 6 with dither descends, and the overlap joint overlapping part is welded, macromolecule thin-wall boards 9 is promptly finished the cylindrical shell that is welded, briquetting 85 and mould soldering tip 6 rise, and pull support bar 881 down, take out cylindrical shell.In the whole operation process, can control the diameter of cylindrical shell by a length of side of control sheet material.

Claims (9)

1, a kind of welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete, this welding equipment comprises support (1), electric control box (2), column (3), electric wiring case (4), transducer (5), anchor clamps (8) and mould soldering tip (6), be provided with accommodation space (11) in the support (1), electric control box (2) is located in this accommodation space (11), column (3) is fixed on support (1) rear portion, electric wiring case (4) is fixedly arranged on column (3) upper end, transducer (5) is fixedly arranged on electric wiring case (4) the place ahead, bottom, mould soldering tip (6) links to each other with transducer (5) by luffing bar (7), support (1) top also is provided with anchor clamps (8) in the below of mould soldering tip (6), it is characterized in that:
Described anchor clamps (8) are cantilever design, and the cantilever of anchor clamps (8) is provided with step (8314) and the briquetting (85) that is used for limiting macromolecule thin-wall boards position.
2, the welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete according to claim 1, it is characterized in that: parallel staggered projection (61) is arranged at described mould soldering tip (6) bottom, and the cross-sectional tangent plane of projection (61) can be circle, ellipse, triangle, quadrangle, pentagon, hexagon, octagon.
3, the welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete according to claim 1 and 2, it is characterized in that: described anchor clamps (8) have base (81), one end of base (81) is installed with first cantilever (831) by side plate (821), the other end is installed with second cantilever (832) by support (822), described step (8314) is located on first cantilever (831), described briquetting (85) is located on second cantilever (832), base (81) is a groove shape structure with two cantilevers (83), and support is a frame structure.
4, the welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete according to claim 3, it is characterized in that: described first cantilever (831) has stiff end (8311) and movable end (8312), vertically be installed with fixed block (8313) on the stiff end (8311), first cantilever (831) is fixing by stiff end (8311) and side plate (821), and an end of second cantilever (832) is fixed on the fixed block (8313) of first cantilever (831) by bolt (84).
5, the welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete according to claim 3, it is characterized in that: described second cantilever (832) has two armed levers (8321,8322), the space that tool one can supply soldering tip (6) to enter between two armed levers, the lower end of two armed levers is respectively equipped with a briquetting (85), the upper end of two armed levers is respectively equipped with two cylinders (86), and the two ends of briquetting (85) are connected by motion bar (87) with two cylinders (85).
6, the welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete according to claim 3, it is characterized in that: the base (81) of described anchor clamps (8) is provided with support bar (88) near an end of support (822), support bar (88) has movable end (881), and its other end is hinged on the base (81).
7, the welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete according to claim 3, it is characterized in that: the two bottom sides of described base (81) also can be respectively equipped with steamboat (89), and steamboat (89) can slide in described support (1) is gone up the guide rail that is provided with.
8, the welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete according to claim 7 is characterized in that: also spring can be set between described steamboat (89) and clamp base (81).
9, the welding equipment that is used for the macromolecule thin-wall barrel of cast-in-situ reinforced concrete according to claim 1 and 2, it is characterized in that: described mould soldering tip (6), transducer (5) can be that a cover welds cylindrical shell several times, can overlap parallel connection more and weld cylindrical shell simultaneously, overlap timesharing welding cylindrical shell in parallel more.
CN 200520052888 2005-12-26 2005-12-26 Welding device of macromolecule thin-wall canister body for cast-in-situ reinforced concrete Expired - Fee Related CN2878040Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200520052888 CN2878040Y (en) 2005-12-26 2005-12-26 Welding device of macromolecule thin-wall canister body for cast-in-situ reinforced concrete

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200520052888 CN2878040Y (en) 2005-12-26 2005-12-26 Welding device of macromolecule thin-wall canister body for cast-in-situ reinforced concrete

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CN2878040Y true CN2878040Y (en) 2007-03-14

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102442003A (en) * 2011-10-28 2012-05-09 中山火炬职业技术学院 Moisture absorption pneumatic clamp
CN104325635A (en) * 2014-10-31 2015-02-04 中国神华能源股份有限公司 Skirt border conveying belt vulcanizing device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102442003A (en) * 2011-10-28 2012-05-09 中山火炬职业技术学院 Moisture absorption pneumatic clamp
CN104325635A (en) * 2014-10-31 2015-02-04 中国神华能源股份有限公司 Skirt border conveying belt vulcanizing device
CN104325635B (en) * 2014-10-31 2018-04-13 中国神华能源股份有限公司 Shirt rim conveyer belt vulcanization plant

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070314

Termination date: 20100126