CN2873843Y - The inner tub of the fully automatic suspension double wave wheel washing machine - Google Patents
The inner tub of the fully automatic suspension double wave wheel washing machine Download PDFInfo
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- CN2873843Y CN2873843Y CN 200520128124 CN200520128124U CN2873843Y CN 2873843 Y CN2873843 Y CN 2873843Y CN 200520128124 CN200520128124 CN 200520128124 CN 200520128124 U CN200520128124 U CN 200520128124U CN 2873843 Y CN2873843 Y CN 2873843Y
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- 238000005406 washing Methods 0.000 title claims abstract description 35
- 239000000725 suspension Substances 0.000 title description 2
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 230000009467 reduction Effects 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 8
- 230000002787 reinforcement Effects 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
本实用新型涉及一种全自动悬立式双波轮洗衣机的内桶,在桶内壁上设有多个排水孔,于该内桶底部两侧安装有一对上口直径为r的碗形波轮,该波轮的上口平面与内桶中心线的夹角为α,其特征在于:该内桶是由内半径为R的半球形桶底和由该半球形桶底上口向上延伸高度为H所形成的圆筒所组成;其中:R=r/cosα;2R*cosα-R<H≤2R;桶底部中心对称设有传动齿轮伸出孔。本实用新型所提供的内桶完全满足全自动悬立式双波轮洗衣机抛甩洗衣节水要求,球形底部以及固定块设计解决了被洗衣物进入波轮背面的技术问题;底部向下设有减速齿轮箱安装定位槽,保证内桶与传动轴之间的同轴度要求。
The utility model relates to an inner barrel of a fully automatic suspended double wave wheel washing machine. A plurality of drainage holes are arranged on the inner wall of the barrel. The angle between the top plane of the pulsator and the center line of the inner barrel is α, and the characteristic is that the inner barrel is formed by a hemispherical bottom with an inner radius of R and a height H extending upward from the top of the hemispherical bottom. Composed of cylinders; where: R=r/cosα; 2R*cosα-R<H≤2R; the center of the bottom of the barrel is symmetrically provided with a transmission gear protruding hole. The inner barrel provided by the utility model fully meets the water-saving requirements of the fully automatic suspended double wave wheel washing machine, and the design of the spherical bottom and the fixed block solves the technical problem that the laundry enters the back of the wave wheel; The gear box is equipped with positioning slots to ensure the coaxiality requirements between the inner barrel and the drive shaft.
Description
技术领域technical field
本实用新型涉及一种洗衣机内桶,特别是全自动悬立式双波轮洗衣机的内桶。The utility model relates to an inner tub of a washing machine, in particular to an inner tub of a fully automatic suspended double wave wheel washing machine.
背景技术Background technique
现有的全自动波轮洗衣机,在外桶内都设有内桶,其作用是洗涤衣物和脱水,在桶内壁上设有排水孔和起搓洗作用的凸棱。底部设有轴承孔,传动轴的内轴由该轴承孔中穿出,一波轮连接于该传动轴的内轴端部,洗涤时,马达通过内轴驱动波轮旋转,洗涤衣物;所述的传动轴是由同轴设置的内轴和外轴所组成,所述的外轴与内桶底部固接,脱水时,马达通过外轴驱动内桶旋转脱水,所述的传动轴通过轴承和密封装置枢设于外桶底部,在内桶的桶口还设有减震平衡圈。对于全自动的全自动悬立式双波轮洗衣机来说,其内桶与现有全自动洗衣机的内桶在结构上具有很大的区别:Existing full-automatic pulsator washing machine is all provided with inner barrel in outer barrel, and its effect is to wash clothes and dehydrate, and barrel inwall is provided with drainage hole and the convex rib that plays scrubbing effect. The bottom is provided with a bearing hole, the inner shaft of the transmission shaft passes through the bearing hole, and a pulsator is connected to the end of the inner shaft of the transmission shaft. When washing, the motor drives the pulsator to rotate through the inner shaft to wash clothes; The transmission shaft is composed of an inner shaft and an outer shaft arranged coaxially. The outer shaft is fixedly connected to the bottom of the inner tub. During dehydration, the motor drives the inner tub to rotate and dehydrate through the outer shaft. The transmission shaft passes through the bearing and the sealing device It is pivotally arranged at the bottom of the outer barrel, and a shock-absorbing balance ring is also provided at the mouth of the inner barrel. For the fully automatic hanging double wave wheel washing machine, its inner tub is very different from the inner tub of the existing fully automatic washing machine in structure:
1、内桶上具有两个呈一定夹角相对设置的反向旋转的波轮,为满足波轮传动的需要,由电机带动的传动轴(包括同轴设置的内轴与外轴)通过减速箱与内桶和波轮连接,其中,外轴连接减速箱箱体,内桶固定于减速箱箱体上,内轴通过传动齿轮及二输出轴将动力传递给波轮。因此内桶底部结构必须与所述功能要求相适应;1. There are two counter-rotating pulsators on the inner barrel at a certain angle. In order to meet the needs of pulsator transmission, the drive shaft driven by the motor (including the coaxial inner shaft and outer shaft) passes through the reduction box It is connected with the inner barrel and the pulsator, wherein the outer shaft is connected to the reduction box body, the inner barrel is fixed on the reduction box body, and the inner shaft transmits power to the pulsator through the transmission gear and the second output shaft. Therefore, the bottom structure of the inner barrel must be adapted to the functional requirements;
2、现有的全自动洗衣机的波轮是平置于内桶底部,且与内桶底部形状相适应(一般内桶底与波轮底均为平面),波轮与内桶之间的间隙较小,被洗衣物不会进入波轮的背面。而在全自动悬立式双波轮洗衣机中,内桶内设置两个呈一定夹角相对设置的反向旋转的波轮,如何解决被洗衣物进入波轮背面成为必须解决的技术问题;2. The pulsator of the existing fully automatic washing machine is placed flat on the bottom of the inner tub, and is adapted to the shape of the bottom of the inner tub (generally, the bottom of the inner tub and the bottom of the pulsator are flat), and the gap between the pulsator and the inner tub is small. Laundry will not enter the back of the pulsator. In the fully automatic suspended double pulsator washing machine, two counter-rotating pulsators are arranged in the inner tub at a certain angle, and how to solve the technical problem that must be solved is how to solve the laundry to enter the back of the pulsator;
3、内桶底部安装在减速箱上,减速箱底部安装传动轴,必须保证内桶与传动轴之间的同轴度要求。3. The bottom of the inner barrel is installed on the reduction box, and the transmission shaft is installed at the bottom of the reduction box. The coaxiality requirements between the inner barrel and the transmission shaft must be guaranteed.
发明内容Contents of the invention
本实用新型所要解决的技术问题是,针对全自动悬立式双波轮洗衣机与现有全自动波轮洗衣机的区别,而提供一种全自动悬立式双波轮洗衣机的内桶。The technical problem to be solved by the utility model is to provide an inner tub of a fully automatic suspended double pulsator washing machine for the difference between the fully automatic suspended double pulsator washing machine and the existing fully automatic pulsator washing machine.
本实用新型所提供的全自动悬立式双波轮洗衣机的内桶是由如下技术方案来实现的。The inner tub of the fully automatic suspended double-pulse washing machine provided by the utility model is realized by the following technical scheme.
一种全自动悬立式双波轮洗衣机的内桶,在桶内壁上设有多个排水孔,于该内桶底部两侧安装有一对上口直径为r的碗形波轮,该波轮的上口平面与内桶中心线的夹角为α,其特征在于:该内桶是由内半径为R的半球形桶底和由该半球形桶底上口向上延伸高度为H所形成的圆筒所组成;其中:An inner tub of a fully automatic suspended double pulsator washing machine is provided with a plurality of drain holes on the inner wall of the tub, and a pair of bowl-shaped pulsators with an upper opening diameter of r are installed on both sides of the bottom of the inner tub. The angle between the mouth plane and the center line of the inner barrel is α, and the characteristic is that the inner barrel is composed of a hemispherical barrel bottom with an inner radius of R and a cylinder formed by extending upwards to a height H from the upper opening of the hemispherical barrel bottom ;in:
R=r/cosα;R=r/cosα;
2R*cosα-R<H≤2R;2R*cosα-R<H≤2R;
桶底部中心对称设有传动齿轮伸出孔。The center of the bucket bottom is symmetrically provided with a drive gear protruding hole.
本实用新型的实现方案还可以是:The realization scheme of the present utility model can also be:
一种全自动悬立式双波轮洗衣机的内桶,在桶内壁上设有多个排水孔,于该内桶底部两侧安装有一对上口直径为r的碗形波轮,该波轮的上口平面与内桶中心线的夹角为α,其特征在于:所述的内桶是由桶体和桶底两部分组成,所述的桶体是由圆筒部和内半径为R的球台形筒组成,所述的桶底是内半径为R的球台形桶,其中:An inner tub of a fully automatic suspended double pulsator washing machine is provided with a plurality of drain holes on the inner wall of the tub, and a pair of bowl-shaped pulsators with an upper opening diameter of r are installed on both sides of the bottom of the inner tub. The included angle between the mouth plane and the center line of the inner barrel is α, and it is characterized in that: the inner barrel is composed of a barrel body and a barrel bottom, and the barrel body is composed of a cylindrical part and a spherical table-shaped barrel with an inner radius Composition, the bottom of the barrel is a ball table-shaped barrel with an inner radius of R, wherein:
R=r/cosα;R=r/cosα;
2R*cosα-R<H≤2R;2R*cosα-R<H≤2R;
于所述球台形桶底的上口设有一圈向外的翻边,所述的桶体的球台形筒的下口翻边咬合于所述的球台形桶底上口的翻边上而成一体。There is a circle of outward flanging on the upper opening of the table-shaped bucket bottom, and the lower opening flange of the ball table-shaped barrel of the barrel body is formed by engaging the upper opening of the ball table-shaped bucket bottom. One.
除上述必要技术特征外,在具体实施过程中,还可补充如下技术内容:In addition to the above-mentioned necessary technical features, the following technical content may also be added during the specific implementation process:
所述的波轮的上口平面与内桶中心线的夹角α=25-30度。The angle α between the upper opening plane of the pulsator and the center line of the inner bucket is 25-30 degrees.
于所述球台形桶底上口的圆周翻边向下排列设有弹性槽。Elastic grooves are arranged downwards on the circumferential flange of the upper opening of the ball table-shaped bucket bottom.
于所述的桶底的底部向下设有一由有底圆筒所构成的减速齿轮箱安装定位部,所述的二传动齿轮伸出孔设于所述的有底圆筒的底部,且二传动齿轮伸出孔之间为与所述的桶底等半径的同心球面,于有底圆筒的底部向下设有减速齿轮箱安装定位槽。A bottomed cylinder is provided at the bottom of the bottom of the bucket to install and locate a reduction gear box. The two transmission gear extension holes are located at the bottom of the bottomed cylinder, and the two A concentric spherical surface with the same radius as the bottom of the bucket is formed between the protruding holes of the transmission gear, and a positioning groove for installing a reduction gear box is provided downward at the bottom of the bottomed cylinder.
于所述的筒体的上口内侧或外侧设有加强环。A reinforcement ring is provided on the inside or outside of the upper opening of the cylinder.
所述的加强环是一环形圈,且于环形圈上设有三角形或梯形凸齿。The reinforcing ring is an annular ring, and the annular ring is provided with triangular or trapezoidal protruding teeth.
于波轮上部位置的桶体内设有上固定块,所述的上固定块是由与半球形桶底部等半径的同心球面和连接所述同心球面的内圆柱面以及将所述的球面、内圆柱面连接到桶体的圆筒部的连接面所构成,所述内圆柱面的直径D=4rsinα,其中:r为碗形波轮的上口直径,α为该波轮的上口平面与内桶中心线的夹角。An upper fixed block is provided in the barrel at the upper position of the pulsator, and the upper fixed block is composed of a concentric spherical surface with the same radius as the bottom of the hemispherical barrel and an inner cylindrical surface connecting the concentric spherical surface and the spherical surface and the inner cylindrical surface. The surface is connected to the connecting surface of the cylindrical part of the barrel, and the diameter of the inner cylindrical surface is D=4rsinα, wherein: r is the diameter of the upper opening of the bowl-shaped pulsator, and α is the surface of the upper opening of the pulsator and the inner barrel The angle between the centerlines.
于内桶的底部,设有定位环及多个安装孔。At the bottom of the inner barrel, a positioning ring and a plurality of installation holes are arranged.
于加强环的位置,筒体上口的外侧或内侧设有平衡环,且至少于波轮向上转动侧的内桶与平衡环之间的结合面为平滑过渡面。At the position of the reinforcement ring, a balance ring is provided on the outside or inside of the upper opening of the barrel, and at least the joint surface between the inner barrel and the balance ring on the upward rotating side of the pulsator is a smooth transition surface.
本实用新型的优点在于:The utility model has the advantages of:
1、本实用新型所提供的内桶完全满足全自动悬立式双波轮洗衣机抛甩洗衣节水要求,球形底部以及固定块设计解决了被洗衣物进入波轮背面的技术问题;1. The inner tub provided by the utility model fully meets the water-saving requirements of the fully automatic suspended double wave wheel washing machine, and the design of the spherical bottom and the fixed block solves the technical problem that the laundry enters the back of the wave wheel;
2、底部向下设有减速齿轮箱安装定位槽,保证内桶与传动轴之间的同轴度要求。2. There is a positioning groove for the reduction gear box at the bottom to ensure the coaxiality between the inner barrel and the transmission shaft.
为对本实用新型的结构特征及其功效有进一步了解,兹列举具体实施例并结合附图详细说明如下。In order to have a further understanding of the structural features and effects of the present utility model, specific embodiments are listed and described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本实用新型全自动悬立式双波轮洗衣机内桶主视示意图。Fig. 1 is a schematic diagram of the front view of the inner tub of the fully automatic suspended double-wave-wheel washing machine of the present invention.
图2是图1的侧视图。FIG. 2 is a side view of FIG. 1 .
图3是本实用新型全自动悬立式双波轮洗衣机内桶的一种具体实施例示意图。Fig. 3 is a schematic diagram of a specific embodiment of the inner tub of the fully automatic suspended double pulsator washing machine of the present invention.
图4是图3的侧视图。FIG. 4 is a side view of FIG. 3 .
图5是图3实施例中内桶底的上侧视立体图。Fig. 5 is an upper side perspective view of the bottom of the inner bucket in the embodiment of Fig. 3 .
图6是图3实施例中内桶底的下侧视立体图。Fig. 6 is a bottom perspective view of the bottom of the inner tub in the embodiment of Fig. 3 .
图7是安装于内桶中的上固定块的后侧视立体图。Fig. 7 is a rear side perspective view of the upper fixing block installed in the inner tub.
图8是图7上固定块的前侧视立体图。FIG. 8 is a front side perspective view of the fixing block of FIG. 7 .
图9是减速箱安装于内桶底部的示意图。Fig. 9 is a schematic diagram of the reduction gearbox installed on the bottom of the inner tub.
具体实施方式Detailed ways
本实用新型提供一种专用于全自动悬立式双波轮洗衣机的内桶,其结构如图1、2所示,作为全自动洗衣机的内桶,必须具备洗涤和脱水两种功能。洗涤功能是由安装于内桶底部的一对以内桶中心线对称设置的上口直径为r的碗形波轮来实现,该波轮的上口平面与过内桶中心线的平分该二上口平面夹角的平面之间的夹角为α(即该波轮的上口平面与内桶中心线的夹角)。脱水功能是由在桶内壁上设有的多个排水孔以及在驱动轴的外轴驱动下旋转的内桶来实现。本实用新型的内桶与现有一般全自动洗衣机内桶的最大区别在于:该内桶是由内半径为R的半球形桶底部1和由该半球形桶底部1的上口向上延伸一高度为H的圆筒部所组成;其中:The utility model provides an inner tub specially used for a fully automatic suspension double wave wheel washing machine. Its structure is shown in Figures 1 and 2. As the inner tub of a fully automatic washing machine, it must have two functions of washing and dehydration. The washing function is realized by a pair of bowl-shaped pulsators with a diameter of r at the upper opening symmetrically arranged on the center line of the inner barrel installed at the bottom of the inner barrel. The included angle between the planes of the included angle is α (that is, the included angle between the upper opening plane of the pulsator and the centerline of the inner barrel). The dehydration function is realized by a plurality of drainage holes provided on the inner wall of the barrel and the inner barrel rotating under the drive of the outer shaft of the drive shaft. The biggest difference between the inner barrel of the present utility model and the inner barrel of the existing general automatic washing machine is that the inner barrel is made of a hemispherical barrel bottom 1 with an inner radius of R and extends upwards from the upper opening of the hemispherical barrel bottom 1 to a height of H. Composed of cylindrical parts; of which:
R=r/cosα;R=r/cosα;
2R*cosα-R<H≤2R;2R*cosα-R<H≤2R;
一般波轮的上口平面与内桶中心线的夹角α=25-30°。The included angle α=25-30 ° of the top plane of general pulsator and inner barrel center line.
球形桶底部的设计一方面是为适应二悬立波轮的安装需要,与圆柱形内桶相比,球形桶底部1与斜立于桶底两侧的波轮之间不会存在不均匀的过大的间隙,波轮与内桶桶底之间的关系相当于圆平面内接于圆球的关系;如果采用圆柱形内桶,立式波轮与内桶之间只有三点接触,相当于圆内接于矩形的关系,具有不均匀的过大的间隙,被洗衣物会由此间隙进入波轮背面,无法进行洗涤。上述公式关系是理论上的关系,实际使用中还要考虑有一定间隙,圆球半径R应比此计算值稍大。On the one hand, the design of the bottom of the spherical barrel is to meet the installation needs of the two suspended pulsators. Compared with the cylindrical inner barrel, there will be no excessive unevenness between the
球形桶底部设计带来的另一个好处是节水,与球形桶底部的内桶配套的外桶也可设计成相应的球形,在与圆柱形外桶等高水位的情况下,球形桶底部的外桶所装的水比圆柱形外桶所装的水要少很多,因此具有节水的功效。Another advantage brought by the design of the bottom of the spherical bucket is water saving. The outer bucket matched with the inner bucket at the bottom of the spherical bucket can also be designed as a corresponding spherical shape. The water contained in the barrel is much less than the water contained in the cylindrical outer barrel, so it has the effect of saving water.
由于二悬立波轮是通过波轮支架设置于内桶中(图中未示),波轮是通过设于波轮背面的圆锥齿轮圈与安装于桶底的减速箱的二输出轴50轴端的圆锥齿轮啮合传动的(图9所示),因此,桶底部1中心对称设有传动齿轮轴伸出孔3。Because the two suspended pulsators are arranged in the inner barrel through the pulsator bracket (not shown in the figure), the pulsator is through the conical gear ring on the back of the pulsator and the conical gear at the end of the
在图3、4所实施实例中,考虑到制造方便和材料选用问题,所述的内桶是由桶体4和桶底5两部分组成,所述的桶体4是由圆筒部41和内半径为R的球台形筒42组成,所述的桶底是内半径为R的球台形桶5,其中:In the implementation examples shown in Figures 3 and 4, considering the convenience of manufacture and the selection of materials, the inner barrel is composed of two parts: a
R=r/cosα;R=r/cosα;
2R*cosα-R<H≤2R;2R*cosα-R<H≤2R;
于所述球台形桶5底的上口设有一圈向外的翻边6(参见图5、6),所述的桶体的球台形筒42的下口翻边咬合于所述球台形桶5的翻边6上而成一体;或所述的桶体4的球台形筒42下口翻边滚压咬合于所述的球台形桶5上口的翻边6上而使桶体4和球台形桶成一体。所述的桶体4是用不锈钢薄板冲压焊接而成。所述的球台形桶5是由塑料注射成型,具体说是PP+30%玻璃纤维。A circle of outward flanges 6 (see Figures 5 and 6) is provided on the upper opening at the bottom of the ball table-shaped
为便于装配滚压,于球台形桶5上口的圆周翻边6向下排列设有弹性槽7。For the convenience of assembling and rolling, an
所述的减速箱40是通过设置于桶底部中心位置的减速箱安装定位部8而固设于内桶底部(如图9所示)。The
在图示的实施例中,所述的减速箱安装定位部是于所述的球台形桶(图3、4实施例)或半球形桶底1(图1、2实施例)的底部向下设有一有底圆筒8所构成的,所述的二传动齿轮伸出孔3设于所述的有底圆筒8的底部,且二传动齿轮伸出孔3之间为与所述的球台形桶部等半径的同心球面9,于有底圆筒8的底部向下设有减速齿轮箱安装定位台阶10、定位槽11及安装孔14。所述的减速箱40的箱体安装法兰及箱盖上也设有相应的定位台阶和定位凸缘,所述的减速箱40藉由所述的定位台阶和定位凸缘定位,用螺钉通过安装孔而定位安装于桶底部,以确保减速箱的输入轴与内桶的转动中心同轴。In the illustrated embodiment, the installation and positioning part of the reduction gearbox is located downwards at the bottom of the ball table-shaped bucket (Fig. 3, 4 embodiment) or the hemispherical bottom 1 (Fig. 1, 2 embodiment) It is formed by a bottomed
所述的减速箱安装定位部也可以是在球形内桶的底部设置多个安装柱和定位销通过定位销来保证减速箱的输入轴与内桶的转动中心同轴。The installation and positioning part of the reduction box can also be provided with a plurality of installation columns and positioning pins at the bottom of the spherical inner barrel to ensure that the input shaft of the reduction box is coaxial with the rotation center of the inner barrel through the positioning pins.
为防止于所述的薄壁不锈钢筒体4变形,于筒体4的上口设有加强环12,所述的加强环12是一环形圈,且于环形圈上设有三角形或梯形凸齿13。于加强环12的位置,筒体4上口的外侧或内侧设有平衡环30,且至少于波轮向上转动侧的内桶4与平衡环30之间的结合面为平滑过渡面(如图4局部放大所示)。In order to prevent deformation of the thin-walled
由于内桶的桶体部2是由半球形球台形桶部1的上口向上延伸一高度为H而形成,因此位于半球形桶底部1以上的波轮与桶体部2之间具有随高度上升而逐渐增大的间隙t,t=r(1-sin2α)/cosα,(α≤45°)。为消除所述的间隙t,于波轮上部位置的桶体内设有上固定块20(如图1-4所示),参阅图7、8,所述的上固定块20是由与半球形桶底部等半径的同心球面21和连接所述同心球面21的内圆柱面22以及将所述的球面、内圆柱面连接到桶体的圆筒部的连接面23、24、25所构成,所述内圆柱面22的直径D=4rsinα。所述上固定块20的背面设有二固定螺柱26,通过二固定螺柱26用螺钉将上固定块20固设于内桶的桶体部2的内面。在固定块20上,波轮上缘背面还设有耐磨块14(图1所示)。Since the barrel part 2 of the inner barrel is formed by extending the upper mouth of the hemispherical table-shaped
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