CN2872036Y - Steel plastic composite pipe producer with two layers of polymer - Google Patents
Steel plastic composite pipe producer with two layers of polymer Download PDFInfo
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- CN2872036Y CN2872036Y CN 200620032852 CN200620032852U CN2872036Y CN 2872036 Y CN2872036 Y CN 2872036Y CN 200620032852 CN200620032852 CN 200620032852 CN 200620032852 U CN200620032852 U CN 200620032852U CN 2872036 Y CN2872036 Y CN 2872036Y
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Abstract
The utility model provides a production device for steel-plastic composite pipe with two layers of polymer, comprising a steel plate or a steel wire reel releasing mechanism, formation welding mechanism or welding formation mechanism, polymer formation pipe wall wrapping frame, extrusion mechanism of composite polymer formed on the pipe wall, inner layer extrusion machine and/or outer layer extrusion machine, cooling formation box and towing machine. The utility model is characterized in that a squeezing and molding mechanism, which can force the fusing polymer with the Mould-Head and the interval channel through cylindrical frame, and can wrap the frame into the tube wall at the periphery of the metallic frame and/or the inner cavity as well as a squeezing and molding mechanism, which can force out the fusing polymer with the Mould-Head and the interval channel without passing through the cylindrical frame. The polymer has been in shape both in the outer and inside of the tube wall. The composite tubes whereby produced have outstanding bearing capacity and the plastic tube wall and the metallic frame are fast compounded.
Description
Technical field:
The utility model relates to a kind of steel-plastic composite pipe process units, what be particularly related to is that the molten polymer that a kind of extruder is extruded passes the clad tube wall that pertusate tubular metal frame forms metal frame, extrudes the process units of the skin (or internal layer) that is compounded to form steel-plastic composite pipe again.
Background technique:
Existing with pertusate metal frame do enhancing body, extrude composite polymeric materials and mainly contain three kinds of forms as the method and apparatus that continuum becomes the skeleton coating production technology of steel-plastic composite pipe on this skeleton: first kind as B. P. GB2255,148A92.10.28, Chinese patent application numbers 99112221.6,99232026.7, these disclosed technological schemes are that steel plate with hole with holes is through being curled into cartridge type longitudinally and being welded as the cartridge type metal frame, metal frame is pushed or draws in the compound die head of the polymer that molten plastic runner and forming cavity are arranged or forming cavity mould that is connected with plastic extruder, the hole that the polymer continuum of fusion passes metal frame forms the internal and external layer tube wall simultaneously at the inner and outer surface of metal frame skeleton is coated, pass through cooling and shaping, just produced the composite metal plastic pipe that metal frame strengthens the tube wall that is coated with metal frame; Second kind as patent 94104509.9, the broadwise steel wire twines steel radial through the steel wire tubular metal frame that is welded, stretch into the polymer that the extrusion die in the steel wire tubular metal frame of welding fabrication is extruded, the hole that passes metal frame forms the internal and external layer tube wall simultaneously at the inner and outer surface of metal frame and skeleton is coated forms composite metal plastic pipe; The third is 200510022044.5 as number of patent application, and molten mass does not pass the hole of metal frame and extrudes compound sandwich layer pipe at inner wall of metal tube, extrudes the composition polymer external pipe in the appearance of metal frame again.But the hole that passes metal frame by the polymer continuum that the technological scheme in the above-mentioned several patents is fusion forms the internal and external layer tube wall simultaneously, there is very big defective in this molding mode, the polymer continuum of fusion is translated into the mutual again adhere of another side at the hole that passes metal frame, the Turbulence Flow mode that this polymer is crossed metal frame can stay a lot of residual stresss in cooled plastic tube wall, cause in the pipeline using process easy to crack, reduced the working life of pipeline, and this type of flow can be destroyed and extrude compound or spraying or cover the particularly very thin one deck adhesive layer in the hole of metal frame inner and outer surface, cause polymer continuum and metal frame surface directly to combine rather than be combined with each other securely each other by adhesive layer, and the polymer continuum is an apolar surfaces, the metal frame surface is a polar surfaces, the two can not be real mutual strong bonded, cause in transportation or installation or delamination mutually in using, in addition, the mutual adhere face of polymer causes temperature to descend to some extent owing to cross metal frame, has also influenced the reliability and the intensity of mutual adhere.In order to improve metal frame and polymer is combined closely mutually, the applicant applied for 03117307.1<at the continuous process units of steel-plastic composite pipe that hole Steel Skeleton inner and outer surface application Bond is arranged〉and patent, before extruding composition polymer mechanism the Bond applying mechanism that can all adhere to Bond by the hole of tubular Steel Skeleton at the Steel Skeleton inner and outer surface is simultaneously arranged, promptly earlier the hole of Bond by the tubular Steel Skeleton adhered at the Steel Skeleton inner and outer surface, again polymer-extruded hole by the tubular Steel Skeleton is formed interior outer plastic layer at the Steel Skeleton inner and outer surface, the manufacture method that this Bond and polymer all will pass the hole of tubular Steel Skeleton has a shortcoming, be that polymer is when passing the hole of tubular Steel Skeleton, can will stick to the lip-deep Bond of Steel Skeleton washes away, polymer is directly contacted with the Steel Skeleton surface again, Bond does not play a role, the mutual strong bonded that polymer and Steel Skeleton surface can not be real.
The model utility content:
The purpose of this utility model is in order to overcome above deficiency, provide a kind of and can solve the metal frame in the metallic skeleton reinforced composite plastic pipe and the interface affinity problem of polymer continuum, can produce the process units that bearing capacity height, anti-corrosion capability are strong, have the steel-plastic composite pipe of two kinds of performance plastic layer tube walls.
The purpose of this utility model is achieved like this:
The utility model has the process units of the steel-plastic composite pipe of two layers of polymer thing layer, comprise steel plate or steel wire let off mechanism, pertusate steel plate longitudinal bending moulding or screw winding shaping form the moulding welding mechanism or the broadwise steel wire winding steel radial of tubular metal frame and use to weld the wheel pressure welding or hang weldering the point of intersection is welded and the welding fabrication mechanism of formation tubular metal frame, coat the extrusion mechanism that skeleton polymer forms tube wall and form the composite bed polymer on tube wall, internal layer extruder and/or outer extruder, the cooling and shaping case, tractor, periphery and/or inner chamber at pertusate tubular metal frame are provided with and can molten polymer be passed the extruding and moulding mechanism that cylindrical skeleton coats skeleton the formation tube wall by extrusion die and runner thereof, be provided with by extrusion die and runner thereof molten polymer continuum extruding and moulding mechanism at the internal layer or the outer composite pipe polymeric layer of established tube wall under the situation of not passing the tubular metal frame at tubular metal frame periphery and/or inner chamber, extruding and moulding mechanism can all be arranged on around the cylindrical of tubular metal frame, the skeleton polymer clad and on the clad tube wall compound skin all can finish from the outside of tubular metal frame; Equally also can be by at the extrusion die of the inner chamber setting of tubular metal frame and runner is finished the skeleton polymer clad and compound internal layer polymer on the clad tube wall, extruding and moulding mechanism contains extrusion die, runner, forming cavity, core, extrude the polymer that coats skeleton and be can secure bond and the clad metal skeleton prevent the polymer that polar group arranged of section (interface) pressure fluid medium osmosis in going into, internal layer or outer compound polymeric layer at its tube wall are the nonpolar polymeric layers that makes things convenient for fusion to connect, this polymer that polar group is arranged be through graft modification have carboxyl or polyethylene hydroxyl or carbonyl polar group or that polarity is arranged (HDPE) or polypropylene (PP) or crosslinked with silicane (or crosslinkable) polyethylene (PEX) or a non-crosslinked heatproof polyethylene (PE-RT), non-polar polymer can adopt polyethylene.
The process units of the above-mentioned steel-plastic composite pipe that two layers of polymer thing layer is arranged, internal layer and outer molding die at the composite pipe of the periphery setting of pertusate steel plate tubular metal frame are to have the co-extrusion die head of internal layer and outer layer copolymer runner or have the internal layer polymer runner respectively and two independent molding dies that are provided with of outer layer copolymer runner, the extrusion die runner of tubular metal frame cylindrical arranged around can be a die head that is connected as a single entity, have two runners, the polymer that one of them runner is extruded is to coat skeleton, another runner extruded polymer subsequently forms compound skin on tube wall, have two runners in the die head, make device structure compacter, two independent molding dies that are provided with then make die head easier.
The process units of the above-mentioned steel-plastic composite pipe that two layers of polymer thing layer is arranged, stretching into, the interior co-extrusion die head of steel wire tubular metal frame of welding fabrication is the co-extrusion die head with internal layer and outer layer copolymer runner.
The process units that the steel-plastic composite pipe of two layers of polymer thing layer arranged of the present utility model has solved the metal frame in the metallic skeleton reinforced composite plastic pipe and the interface affinity problem of polymer continuum, also can save the polyethylene or the polypropylene material of polarity, can produce the steel-plastic composite pipe that bearing capacity height, anti-corrosion capability are strong, have two kinds of performance plastic layer tube walls, the composite pipe pressure-bearing ability height of producing, plastic tube wall and metal frame are firmly compound each other.
Description of drawings:
Fig. 1 is the utility model process units schematic representation.
Fig. 2 is the utility model process units layout schematic representation.
Fig. 3 is that extrusion die is arranged schematic representation in the utility model device.
Fig. 4 is another layout schematic representation of extrusion die in the utility model device.
Fig. 5 is that extrusion die one is arranged schematic representation again in the utility model device.
Fig. 6 is the layout schematic representation of the utility model extrusion die and extruder.
Fig. 7 is the utility model warp, broadwise steel wire draw drum and extrusion die position view.
Fig. 8 is the utility model extrusion die, decided at the higher level but not officially announced through the mould position view.
Fig. 9 is another schematic representation of the utility model process units.
Embodiment:
Embodiment 1:
Fig. 1-Fig. 3 has provided the utility model embodiment 1 installation drawing.Referring to Fig. 1, Fig. 2, be provided with the unreeling machine 1, tubular hole pattern Steel Skeleton former block 3, tubular hole pattern Steel Skeleton welding mechanism 4 of hole pattern steel band 2, the tubular hole pattern Steel Skeleton 5, the heater 6 of tubular hole pattern Steel Skeleton 5, the extruder 7 that coats hole pattern Steel Skeleton polymeric layer, the extrusion die 8 that coats hole pattern Steel Skeleton polymeric layer, outer extruder 9, outer extrusion die 10, composite pipe cooling sizing case 11, composite pipe spraying cooling water case 12, composite pipe tractor 13, cutting machine 14, heap pipe support 15 of welding fabrication by compound pipe molding technology precedence.
Referring to Fig. 1, Fig. 2, Fig. 3, the hole pattern steel band 2 of fenestrated 19 is a tubular hole pattern Steel Skeleton 5 through welding mechanism 4 welding fabrications, in Fig. 3, the fusion that the extruder 7 of coating hole pattern Steel Skeleton polymeric layer is extruded has runner and forming cavity 20 and the core 18 interior sizing effects of the polymer 21 of polar group by extrusion die 8, polymer 21 is passed the hole 19 of tubular metal frame, skeleton is coated formation tube wall 16 (being the clad of skeleton 5), again by outer extruder 9, outer extrusion die 10 is extruded compound one deck common polythene external pipe 17 in the outside of tube wall 16, through the cooling sizing, traction, the polymer 16 of producing polar group after the cutting is combined with each other each other securely with the metal frame surface, there is the hole pattern steel plate of one deck common polythene skin 17 to strengthen composite plastic pipe 22.
Embodiment 2:
Fig. 4 has provided extrusion die layout plan in the utility model embodiment 2 devices.Present embodiment 2 is basic same with embodiment 1.The internal layer runner 27 of the co-extrusion die head 24 of the clad 25 that is to extrude compound skeleton 5 and the inner tube 26 of not existing together and skeleton clad runner 28 are the cavity arrangements that stretch into the tubular metal frame, the hole that passes cylindrical skeleton at the extrusion die of the cavity arrangements of tubular metal frame and the polymer that polar group is arranged that runner is extruded thereof coats skeleton and forms tube wall 25 (being the clad of skeleton 5), at the extrusion die of the cavity arrangements of tubular metal frame and polymer continuum that runner is extruded thereof under the situation of not passing the tubular metal frame, under forming cavity 30 actings in conjunction outside, the polyethylene that internal layer extruder 23 is extruded is compound again layer of polyethylene 26 on the internal layer of established tube wall 25, through the cooling sizing, traction, the polymer tube wall 25 of producing polar group after the cutting is combined with each other each other securely with the metal frame surface, there is the hole pattern steel plate of one deck common polythene internal layer 26 to strengthen composite plastic pipe 29.
Embodiment 3:
Fig. 5 has provided extrusion die layout plan in the utility model embodiment 3 devices.Present embodiment 3 is basic same with embodiment 1.Do not exist together is to coat the hole 19 that the polymer that polar group is arranged 21 that the extruder 7 of hole pattern Steel Skeleton polymeric layer extrudes runner and the forming cavity by extrusion die 8 passes polymer 21 the tubular metal frame, skeleton is coated formation tube wall 16 (being the clad of skeleton 5), and the polymer continuum that internal layer extruder 23 is extruded is by internal layer extrusion die 31 compound again one layer of polymeric 26 on the internal layer of established tube wall 16.In present embodiment 3, outer forming cavity 30 is to be contained in the cooling sizing case 11.
Embodiment 4:
Fig. 6 has provided extrusion die layout plan in the utility model embodiment 4 devices.Present embodiment 4 is basic same with embodiment 1.The do not exist together skeleton clad runner 28 of extrusion die 33 of the clad 25 that is to extrude compound skeleton 5 is the cavity arrangements that stretch into the tubular metal frame, the hole that the polymer that polar group is arranged that extruder 32 is extruded passes cylindrical skeleton coats formation tube wall 25 (being the clad of skeleton 5) with skeleton, extrudes compound one deck common polythene external pipe 17 in the outside of tube wall 25 by outer extruder 9, outer extrusion die 10 again.
Embodiment 5:
Fig. 7, Fig. 8 have provided warp, broadwise steel wire draw drum and extrusion die, extrusion die and interior plug die layout plan in the utility model embodiment 5 devices.Present embodiment 5 is basic same with embodiment 3, not existing together is the molding mode difference of tubular Steel Skeleton, in present embodiment 3, warp-wise steel wire 39 is emitted from draw drum 34, broadwise steel wire 40 is emitted from draw drum 35, the point of intersection that weldering wheel 37 twines warp-wise steel wire warp with the broadwise steel wire in the former block 36 tubular steel-wire carcass 38 that is welded.Coat hole that the polymer that polar group is arranged 21 that the extruder 7 of hole pattern Steel Skeleton polymeric layer extrudes runner and the forming cavity by extrusion die 8 pass polymer 21 the tubular metal frame and skeleton is coated form tube wall 16 (being the clad of skeleton 38), the polymer that internal layer extruder 23 is extruded is by internal layer extrusion die 31 compound again one layer of polymeric 26 on the internal layer of established tube wall 16.
Embodiment 6:
Fig. 9 has provided the utility model embodiment 6 figure.Present embodiment 6 is basic same with embodiment 3.Not existing together is the molding mode difference of tubular Steel Skeleton, in present embodiment 3, pertusate steel plate 2 is shaped to tubular metal frame 43 through welding machine 42 welding screw windings in screw winding molding machine 41, the polymer that polar group is arranged 21 that the extruder 7 of coating hole pattern Steel Skeleton polymeric layer is extruded passes tubular metal frame 43 by extrusion die 8 hole coats formation tube wall 16 (being the clad of skeleton 38) with skeleton, and the polymer continuum that internal layer extruder 23 is extruded is by internal layer extrusion die 31 compound again one layer of polymeric 26 on the internal layer of established tube wall 16.
The various embodiments described above are that foregoing of the present utility model is further described, but this should be interpreted as that the scope of the above-mentioned theme of the utility model only limits to the foregoing description.All technology that realizes based on foregoing all belong to scope of the present utility model.
Claims (3)
1, the process units that the steel-plastic composite pipe of two layers of polymer thing layer is arranged, comprise steel plate or steel wire let off mechanism, pertusate steel plate longitudinal bending moulding or screw winding shaping form the moulding welding mechanism or the broadwise steel wire winding steel radial of tubular metal frame and use to weld the wheel pressure welding or hang weldering the point of intersection is welded and the welding fabrication mechanism of formation tubular metal frame, coat the extrusion mechanism that skeleton polymer forms tube wall and form the composite bed polymer on tube wall, internal layer extruder and/or outer extruder, the cooling and shaping case, tractor, it is characterized in that being provided with and by extrusion die and runner thereof molten polymer to be passed cylindrical skeleton skeleton is coated the extruding and moulding mechanism that forms tube wall, be provided with by extrusion die and runner thereof molten polymer extruding and moulding mechanism at the internal layer or the outer composite pipe polymeric layer of established tube wall under the situation of not passing the tubular metal frame at tubular metal frame periphery and/or inner chamber at the periphery of pertusate tubular metal frame and/or inner chamber.
2,, it is characterized in that internal layer and the outer molding die at the composite pipe of the periphery setting of pertusate steel plate tubular metal frame is to have the co-extrusion die head of internal layer and outer layer copolymer runner or have the internal layer polymer runner respectively and two independent molding dies that are provided with of outer layer copolymer runner as claims 1 described process units that the steel-plastic composite pipe of two layers of polymer thing layer is arranged.
3, as claims 1 described process units that the steel-plastic composite pipe of two layers of polymer thing layer is arranged, it is characterized in that stretching into, the interior co-extrusion die head of steel wire tubular metal frame of welding fabrication is the co-extrusion die head with internal layer and outer layer copolymer runner.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200620032852 CN2872036Y (en) | 2006-01-19 | 2006-01-19 | Steel plastic composite pipe producer with two layers of polymer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200620032852 CN2872036Y (en) | 2006-01-19 | 2006-01-19 | Steel plastic composite pipe producer with two layers of polymer |
Publications (1)
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CN2872036Y true CN2872036Y (en) | 2007-02-21 |
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CN 200620032852 Expired - Fee Related CN2872036Y (en) | 2006-01-19 | 2006-01-19 | Steel plastic composite pipe producer with two layers of polymer |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111113964A (en) * | 2019-12-30 | 2020-05-08 | 安徽国登管业科技有限公司 | Production equipment and manufacturing method of steel wire mesh framework pipeline |
CN114311587A (en) * | 2021-12-28 | 2022-04-12 | 南通新帝克单丝科技股份有限公司 | Production device for coating and forming polymer monofilaments |
-
2006
- 2006-01-19 CN CN 200620032852 patent/CN2872036Y/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111113964A (en) * | 2019-12-30 | 2020-05-08 | 安徽国登管业科技有限公司 | Production equipment and manufacturing method of steel wire mesh framework pipeline |
CN114311587A (en) * | 2021-12-28 | 2022-04-12 | 南通新帝克单丝科技股份有限公司 | Production device for coating and forming polymer monofilaments |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070221 |