Direct current drag cup electrical micro-machine
Technical field
The utility model relates to electrical micro-machine, relates in particular to a kind of drag cup rotor DC motor.
Background technology
In recent years, no iron core drag cup motor is little because of volume, the efficient advantages of higher already has bigger development at the miniature electric toy, because its low moment of inertia more is used in the field that some have requirements such as start-stop response fast.As shown in Figure 4, its inner basic structure: columniform ndfeb magnet 04 constitutes the stator of magnetic loop as motor with motor housing 05, the support (this support is made up of rotating shaft 010 and plastic disk 011) of hollow cup coil 06 and band noble metal cylindricality commutator 07 constitutes the rotor of motor, and brush cover assembly 08 is installed on motor housing one end, brush 09 contacts with the face of cylinder of commutator 07.
Because this type of rotor is with self-adhesive enameled wire bonding cup-shaped rotor block after the shaping pressing, relatively is applicable to the application scenario of micropower.But the cup of bonding one-tenth can, temperature too high and loose distortion excessive because of caloric value when being used in the bigger occasion of power density; Owing to the commutator 07 of precious metal integer injection structure, the left end of rotating shaft 010 is included in the commutator again, and the ability of then bearing axial compressive force is less, and is yielding impaired when the rotating shaft section of stretching out press-fits gear; Because the asymmetry that hollow cup coil 06 is made easily produces bigger vibration.
The utility model content
The purpose of this utility model is stressed unreasonable and the easy technical problem of being out of shape that produces proposes a kind of cup-shaped winding intensity height, the stressed rational direct current drag cup electrical micro-machine of commutator in order to solve existing cup-shaped winding insufficient strength of drag cup electrical micro-machine and commutator.
For addressing the above problem, scheme of the present utility model is a kind of direct current drag cup electrical micro-machine of structure, comprises end-cap assembly, rotor, stator.Rotor comprises: rotating shaft, be located at hollow cup-shaped winding that this rotating shaft plastic disk, end on one side be placed in this plastic disk cylindrical, be set in the commutator in the described plastic disk outside rotating shaft; Stator comprises: by pair of bearings be set in the described winding cavity of being positioned at of described rotating shaft another side sleeve, be located at this sleeve inner segment cylindrical permanent magnet, be located at the hollow cup-shaped casing of the outer section of sleeve, this casing kink is in the cylindrical of described winding, and its openend is towards described commutator one end; End-cap assembly comprises: encapsulate described casing openend end cap, be located at a pair of precious metal electric brush that can cooperate of this rubbing surface of end cover with described commutator.
Wherein, to be coated with redoubling by insulating varnish in aggregates by the heat-resistant adhesive integrally curing for described hollow cup-shaped winding.
Described rotating shaft and plastic disk injection moulding form the support of one.
Described permanent magnet can be rare-earth permanent magnet; Described bearing can be oiliness bearing.
Described end-cap assembly lateral surface is provided with the installing and locating boss.
Described installing and locating boss can be the square circular structure.
After cup-shaped winding of the present utility model is shaped, with insulating varnish dipping, oven dry, more cup-shaped winding is solidified Feng Chengyi integral body with heat-resistant adhesive earlier, has strengthened the intensity of cup-shaped winding, prevent cup be heated after loose distortion; Support adopts compound mode, and commutator is passed in rotating shaft, and rotating shaft can make active force act in the rotating shaft when driving parts such as crimping gear like this, can not act on the commutator and damages commutator; By to cup-shaped winding adjustment balance in advance, solved simultaneously because the vibration problem that cup-shaped winding imbalance causes.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples, wherein:
Fig. 1 is the three-dimensional explosive view of the utility model preferred embodiment;
Fig. 2 is the cutaway view of each assembly of the utility model preferred embodiment;
Fig. 3 is the cutaway view after the assembling of the utility model preferred embodiment;
Fig. 3 A is the left view of Fig. 3;
Fig. 4 is existing drag cup electrical micro-machine cut-away illustration.
Embodiment
Fig. 1 shows the basic structure of the utility model preferred embodiment, described direct current drag cup electrical micro-machine, and it comprises end-cap assembly, rotor, stator.As Fig. 2, shown in Figure 3, described rotor comprises: rotating shaft 4, plastic disk 6, an end of being located at this rotating shaft left side be placed in this plastic disk cylindrical hollow cup-shaped winding 7, be set in the commutator 5 in the described plastic disk 6 left side rotating shafts 4.Described stator comprises: by pair of bearings 11 be set in described rotating shaft 4 the right the copper sleeve 9 that is positioned at winding 7 cavitys, be located at this sleeve 9 left side section cylindricals the permanent magnet 8 that is positioned at winding 7 cavitys, be sheathed on the hollow cup-shaped casing 10 of sleeve 9 right sections.This casing kink is in the cylindrical of winding 7, and its openend is towards an end of described commutator 5.Described end-cap assembly comprises: the end cap 1 of encapsulation institute casing openend, be located at a pair of precious metal electric brush 2 that can cooperate with described commutator 5 of this rubbing surface of end cover.
In order to make the more firm of plastic disk 6 and rotating shaft 4 combinations, present embodiment directly is injection molded into support with rotating shaft 4 and plastic disk 6 one.Also the hollow cup-shaped winding 7 usefulness insulating varnish of rotor being coated with redoubling, to solidify envelope with heat-resistant adhesive in aggregates, to strengthen the intensity of whole rotor cup, prevents the loose distortion in back of being heated of rotor cup.As shown in Figure 3A, be convenient installation of the present utility model, the lateral surface of end cap 1 is provided with square circular structure installing and locating boss 12.
As shown in Figure 3, in fact, when in running order, rotor is in the state of relatively rotating as the rotating part of motor and end-cap assembly and stator.In order to reduce friction, the part pad that can contact with end-cap assembly and stator shaft orientation at rotor is provided with wear-resisting polyester pad 3 usually, adopts oiliness bearing 11 between rotating shaft 4 and copper sleeve 9.For increasing the power of this micromachine, permanent magnet 8 uses the higher rare-earth permanent magnet of magnetic field intensity.
After cup-shaped winding of the present utility model was shaped, earlier with insulating varnish dipping, oven dry, more cup-shaped winding being coated with redoubling with insulating varnish, to solidify envelope with heat-resistant adhesive in aggregates, strengthened the intensity of cup-shaped winding, prevents the cup loose distortion in back of being heated.The support commutator adopts the combine and assemble mode, and commutator is passed in rotating shaft, and rotating shaft is when driving parts such as crimping gear like this, and active force affacts on the rubbing surface of end cover by rotating shaft, can not act on the commutator and damages commutator; By to cup-shaped winding adjustment balance in advance, solved simultaneously because the vibration problem that cup-shaped winding imbalance causes.