Decator
(1) technical field
The utility model relates to a kind of fabric post processing equipment.Be to be used for fabric is carried out decatize, typing specifically, and then improve the decator of its feel, gloss, elasticity and DIMENSIONAL STABILITY.Be particularly useful for post processing to the woolen material fabric.
(2) background technology
At present in textile industry, be used for the woolen material fabric is carried out decatize, typing and then improves the decator of its feel, gloss, elasticity and DIMENSIONAL STABILITY, remain traditional decator of the 1970s and 1980s.This decator contains organic frame, and there is housing the frame top, and the steaming roller is arranged in the housing.Said steaming roller is a cavity structure, is evenly equipped with exhaust hole on the roller wall around it, and solid roll shaft and hollow roll shaft are arranged respectively on its two ends end wall, and an end of this two roll shaft is separately fixed at and steams on the end wall of roller two ends, and the other end of its door is rotatable shape and is installed on the frame.Steaming in the roller has tank and steam jet pipe, and all along the end wall sealing-in mutually at the axial arranged and tank two ends and the steaming roller two ends of steaming roller, tank oral area wherein has arc-shaped watertight shutter for this tank and steam jet pipe.Sparge pipe one end and the one end end wall sealing-in mutually of steaming roller, the other end is connected with the inner end of hollow roll shaft.The outer end of hollow roll shaft is connected with vapour source by valve, thereby vapour source is connected with steam jet pipe.The upper and lower side of housing the same side has respectively into and out of Bu Kou, on the frame at fabric input mouth place fabric guide roll is arranged, and on the corresponding frame of exit slot the cropping roller is arranged, the dynamic mechanism of roll shaft one termination of this cropping roller.On the frame of housing below the infantees roller is arranged, between infantees roller and steaming roller village's cloth is arranged.One end solderless wrapped connection of village's cloth is on the infantees roller, and solderless wrapped connection was being steamed on the roller after its other end was walked around fabric guide roll.During decatizing, make cloth big portion in village's earlier on the infantees roller, will be connected on village's cloth at fabric guide roll place by an end of decatizing material again, make then and steam the roller rotation.Steamed on the roller along with the rotation of steaming roller is wound on fully by decatizing material and lining cloth.Afterwards, the steaming roller is ceaselessly rotated, carry out decatize.When decatize finishes to go out cloth, will be pulled out from housing upside exit slot by the outer end of decatizing material earlier, and make the reverse rotation of steaming roller.At this moment can under the effect of steaming roller and cropping roller, be drawn out by the decatizing material.Though use this decator can realize the decatize of woolen material fabric, typing, have following problem:
Be evenly distributed in exhaust hole owing to steam the roller wall of roller, if steam the actionless words of roller in the decatizing process, cooling water will flow out the lining cloth of getting wet by exhaust hole.Therefore, in the decatize process, just require to steam roller and gyrate.Again since the arc-shaped watertight shutter of tank oral area be individual layer and its width less than the width of tank oral area, leave spacing again between the vertical both sides of arc-shaped watertight shutter and the medial surface of tank oral area.In the decatizing process, steam that the not stall of roller is moving can be made cooling water flow on its inwall go in the tank on the other hand when tank to forward its oral area to down the time with the steaming roller on the one hand, the water of discharging of not having enough time as yet in it can flow out along the spacing on its oral area and the vertical both sides of arc-shaped watertight shutter again.After the water of this outflow enters and steams roller, can in its exhaust hole, flow out the lining cloth of getting wet again, be occurred water stain by the decatizing material until making.So, not only can reduce the service life of lining cloth, also can reduce by the product quality of decatizing material.
Because this decator in the decatize process, steams roller must gyrate, it is more to consume energy, and makes cost higher again.
On the other hand,, make that lining cloth must steam on the roller with being wound on fully by the decatizing material before the decatize in the decatize process because that this decator requires it to steam not stall of roller is moving, and with belt with the lining cloth outer end with tightened together by the decatizing material, just can carry out decatize.Therefore, use this decator to carry out decatizing, time-consuming, effort, it is cumbersome to operate.
(3) utility model content
The technical problems to be solved in the utility model provides a kind of decator.This decator, not only can prolong lining cloth service life, improve the quality of products and less energy consumption, low, the easy operation of use cost.
For addressing the above problem, the utility model is taked following technical scheme:
Decator of the present utility model comprises frame, and there is housing the frame top, and the steaming roller is arranged in the housing.Said steaming roller is a cavity structure, is evenly equipped with exhaust hole on the roller wall of its circumference, and solid roll shaft and hollow roll shaft are arranged respectively on its two ends end wall, and an end of this two roll shaft is separately fixed at and steams on the end wall of roller two ends, and their other end is rotatable shape and is installed on the frame.Steaming in the roller has tank and steam jet pipe, and all along the end wall sealing-in mutually at the axial arranged and tank two ends and the steaming roller two ends of steaming roller, steam jet pipe wherein is in the tank for this tank and steam jet pipe, and the tank oral area has arc-shaped watertight shutter.Sparge pipe one end and the one end end wall sealing-in mutually of steaming roller, the other end is connected with the inner end of hollow roll shaft.The outer end of hollow roll shaft is connected with vapour source by valve, thereby vapour source is connected with steam jet pipe.The upper and lower side of housing the same side has respectively into and out of Bu Kou, on the frame at fabric input mouth place fabric guide roll is arranged, and on the corresponding frame of exit slot the cropping roller is arranged, the roll shaft one end actuating unit of this cropping roller.On the frame of housing below the infantees roller is arranged, between infantees roller and steaming roller village's cloth is arranged, an end solderless wrapped connection of lining cloth is on the infantees roller, and solderless wrapped connection was being steamed on the roller after its other end was walked around fabric guide roll.On the end wall of steaming roller one end upper and lower osculum is arranged, last osculum is corresponding with the intracavity bottom of tank.Sealing-in mutually around the exhaust hole place that is characterized in steaming the roller medial surface short tube that all blocks water, an end of the short tube that blocks water and exhaust hole.Steam the roll shaft outer end of roller and all dynamic mechanism of roll shaft one end of infantees roller.
Said arc-shaped watertight shutter is made up of inside and outside water fender, and this inside and outside water fender is along vertical layout of sparge pipe and be buckled in the sparge pipe top.Wherein, the notch inboard that the diameter of interior water fender is in tank less than width and two vertical limit of tank notch, and on the width of rebate and its notch that covers on tank of the diameter of outer water fender greater than tank, and make between the notch of its medial surface and tank and leave the gap.
On the exit slot of housing and the frame between actuating unit cooling blower is arranged.
There is radiator the upper wall inboard of housing.This radiator contains some fin, and some fin are equidistantly and are formed by stacking, and they are connected by heat pipe each other.
Adopt such scheme, have the following advantages:
Because it steams that the exhaust hole place is provided with the short tube that blocks water on roller medial surface decator of the present utility model, an end of these short tubes that block water and exhaust hole all around between sealing-in mutually.When condensed water occurring on steaming roller inner roller wall, under the effect of the short tube that blocks water, condensed water can not flow out by exhaust hole, thereby the situation of having avoided getting lining cloth wet, lining cloth being gone rotten takes place, and can prolong the service life of lining cloth greatly.
Again since decator of the present utility model its steam that the exhaust hole place is provided with the short tube that blocks water on roller medial surface, an end of these short tubes that block water and exhaust hole all around between sealing-in mutually.Even steam when condensed water occurring on the roller inner roller wall, the short tube that also blocked water is blocked in and steams within the roller.Make decator of the present utility model in the decatizing process, it steams roller can transfixion.
Owing in steaming the cloth process, steam the roller transfixion, thereby saved energy consumption, reduced use cost.
Owing to steam the roller transfixion in the decatizing process, make before the decatizing will lining cloth to be wound on fully and to steam on the roller with steaming fabric, saved with belt lining cloth and the trouble that is bound together by the decatizing material, not only save time, laborsaving, it is also more convenient to operate.
In addition, owing to be provided with inside and outside twice water fender at the tank oral area, compare with traditional decator, increased waterproof measure again one, even from the steam of steam jet pipe ejection with outside water fender contact, when condensed water occurring, because on the width of rebate and its notch that covers on tank of diameter greater than tank of outer water fender, can make condensed water fall into tank and be discharged from, can not fall on the inwall of steaming roller.
(4) description of drawings
Fig. 1 is a decator schematic diagram of the present utility model;
Fig. 2 is an A-A cross-sectional schematic of removing the Fig. 1 behind vapour source and the actuating unit;
Fig. 3 is the B-B cross-sectional schematic of Fig. 2
(5) specific embodiment
As shown in Figure 1, decator of the present utility model contains organic frame 10, and this frame is a shaped as frame, and one on its top is equipped with housing 11.Be provided with in the housing 11 and steam roller 9, this steaming roller is a cavity structure, is evenly equipped with exhaust hole 25 on its circumference roller wall.Each exhaust hole 25 place of steaming roller 9 medial surfaces are provided with the short tube 26 that blocks water, the end outside of the short tube 26 that blocks water be the sealing shape be riveted on exhaust hole 25 around.The end wall center of steaming roller 9 two ends is processed with axis hole, is respectively arranged with solid roll shaft 27 and hollow roll shaft 21 in this two axis hole, and an end of this two roll shaft is separately fixed in the corresponding axis hole, and their other end is installed in the corresponding position of frame 10 respectively by bearing.Wherein, solid roll shaft 27 outer ends also are connected to actuating unit 2, and hollow roll shaft 21 outer ends then join by pipeline and valve and a vapour source.Said vapour source is a boiler.Be processed with fabric input mouth 13 and exit slot 12 respectively on upper and lower side's housing 11 of longitudinal direction one side of steaming roller 9, on the lower edge frame 10 of fabric input mouth 13 fabric guide roll 14 be installed.With on the exit slot 12 corresponding frame 10 same horizontal levels cropping roller 18 is installed, this cropping roller and fabric guide roll 14 and steam 9 on roller and all parallel.Roll shaft one end of cropping roller 18 also is connected to actuating unit 2, and itself and 12 of exit slots are provided with out cloth conveyer belt 16 and cooling blower 17.The frame 10 of housing 11 belows is provided with infantees roller 5, and this infantees roller parallels with steaming roller 9, and its roll shaft one end matches with an actuating unit 2 output shafts by sprocket wheel 4 and driving-chain 3.14 of infantees roller 5 and fabric guide rolls according to upper and lower, on order baking roller 7, tension roller 1 and whole position roller 15 are installed successively, this baking roller, tension roller and whole position roller all parallel and are parallel with steaming roller 9 with fabric guide roll 14.Infantees roller 5 and 9 on roller of steaming are provided with lining cloth 6, and lining cloth 6 one end solderless wrapped connections are on infantees roller 5, and the other end penetrates fabric input mouth 13 and solderless wrapped connection and steaming on the roller 9 after walking around from baking roller 7 upsides, tension roller 1 downside, whole position roller 15 upsides and fabric guide roll 14 outsides successively.
For producing condensed water on anti-housing 11 inwalls, be provided with radiator 8 in the upper wall inboard of housing 11.This radiator contains some fin, and some fin are equidistantly and are formed by stacking, and they are connected by heat pipe each other.
As Fig. 2, shown in Figure 3, be provided with tank 20 and steam jet pipe 22 in the steaming roller 9, this tank and steam jet pipe are all along steaming the axial arranged of roller 9.Steam jet pipe 22 wherein is in the tank 20, the one end with steam roller 9 and have an end end wall sealing-in mutually of solid roll shaft 27, the other end joins with hollow roll shaft 21 and is communicated with.And tank 20 two ends respectively with the end wall sealing-in mutually of steaming roller 9 two ends.Be processed with exhaust hole 28 and following exhaust hole 29 on the one end end wall of steaming roller 9, last exhaust hole 28 and company corresponding with the intracavity bottom of tank 20.
See Fig. 3, tank 20 oral areas are provided with inside and outside water fender 23 and 24, and the cross section of this inside and outside water fender is circular arc, and they are along vertical layout of sparge pipe 22 and be buckled in sparge pipe 22 tops.Wherein, the notch inboard that the diameter of interior water fender 23 is in tank 20 less than width and two vertical limit of tank 20 notches, and the diameter of outer water fender 24 covers on the notch of tank 20 greater than the width of rebate of tank 20 and its, and makes between the notch of its medial surface and tank and leave the gap.
Said actuating unit 2 is made up of motor and speed reducer.
When decator of the present utility model is worked, start the actuating unit 2 that steams roller 9 and infantees roller 5 one ends earlier, make lining cloth 6 major parts on infantees roller 5.To be connected on the lining cloth 6 at fabric guide roll 14 places by an end of decatizing material 30 again.Then, make actuating unit 2 reverse rotations of steaming roller 9 and infantees roller 5 one ends, steamed on the roller along with the rotation of steaming roller 9 is wound on fully by decatizing material 30 and lining cloth 6.Afterwards, turn-off the actuating unit 2 that steams roller 9 and infantees roller 5 one ends, make and steam roller 9 transfixions, can carry out decatizing.When decatizing finishes to go out cloth, to be pulled out from housing 11 upside exit slots 12 by the outer end of decatizing material 30 earlier, and start steaming roller 9 and the actuating unit 2 of infantees roller 5 one ends and the actuating unit 2 of cropping roller 18 1 ends, be drawn out by going out cloth conveyer belt 16, cooling blower 17, cropping roller 18 and controlling bucket 19 by decatizing material 30.