CN2852405Y

CN2852405Y - Two-sided micropore burr steel strip for battery positive plate

Info

Publication number: CN2852405Y
Application number: CNU200520130152XU
Authority: CN
Inventors: 高新峰
Original assignee: Individual
Current assignee: Individual
Priority date: 2005-10-26
Filing date: 2005-10-26
Publication date: 2006-12-27
Anticipated expiration: 2015-10-26

Abstract

The utility model relates to a double-sided micropore burr steel strip for a positive plate of a battery, and the thickness of the steel strip is from 0.05MM to 0.10MM. Both sides of the steel strip are respectively processed with upward and downward holes in cone-shaped sections, burrs arranged on the positions of the top edges of the holes all centripetally face opposite sides, and an included angle alpha formed by the cone-shaped section of each of the holes and a vertical direction is from 0 DEG to 65 DEG. The flat shape of each of the holes is a square or a rectangle, and side length a and side breadth b of the square or the rectangle are all from 0.15MM to 0.9MM. In addition, the flat arrangement mode of the holes is one of the following three forms: (1) a row of upwards processed holes and a row of downwards processed holes are arranged and distributed at intervals on the steel strip, and the longitudinal direction of the holes forms a linear shape, (2) a row of upwards processed holes and a row of downwards processed holes are arranged and distributed at intervals, each of the holes is on the position between two holes arranged on an upper and a lower rows on the steel strip, and longitudinal direction of the holes forms an S shape, (3) each row of the holes are in an upwards processed and downwards processed arrangement mode in gap on the steel strip, the longitudinal direction of the holes forms a linear shape, but holes which are arranged on an upper and a lower rows and correspond to each of the holes is processed in opposite direction. Space between every two holes are all from 0.55MM to 1.5MM in the arrangement modes. The utility model has the advantages that the internal resistance of the battery is small, and the cost of the battery is reduced.

Description

A kind of double side microporous burr steel belt that is used for battery positive plate

Technical field

The utility model is a kind of double side microporous burr steel belt that is used for battery positive plate, and it relates to improvement on the present product structure and the raising on the performance, belongs to metal machine-shaping technical field.

Background technology

In the production process of present alkaline ni-mh, NI-G secondary cell, the course of processing of positive plate is that positive plate material and adhesive are made anodal slurry, slurry applies on the foam nickel anode plate, after dry, enter next step production process of battery behind the cut-parts soldering polar ear.From top process as can be seen, porous nickel mesh is a critical material of making ni-mh, nickel-cadmium cell positive plate.The raw material of porous nickel mesh is a metallic nickel, is the fibrous foams of nickel that plastic foam forms through Nickel Plating Treatment, and it has space and passage even, closely knit and that interrelate, as the framework material of battery positive plate, is the ideal carrier of filling nickel hydroxide active material.It has the advantage that production technology is simple, battery capacity is high.But this kind material also exists the shortcoming that can't overcome.The one, internal resistance of cell height, because the state of nickel foam is fibrous foams, metallic nickel itself is exactly a non-conductor, so, the welding of pole plate lug is difficulty, and solder joint resistivity has increased the internal resistance of battery, and the internal resistance of ni-mh, nickel-cadmium cell at present is generally the Ω less than 30m.The 2nd, battery cost height, because the rise in price of metallic nickel in recent years, the price of every needed porous nickel mesh of battery has accounted for 1/3rd of entire cell cost.So, be badly in need of seeking new substitution material.

Summary of the invention

The deficiency that the purpose of this utility model is deposited at existing product just and design the double side microporous burr steel belt that is used for battery positive plate that a kind of new structure is provided.The selected material of this kind product is the ultra-thin steel band that the carbon steel of high-quality forms through precision rolling, adopt again that two-sided the technology manufacturing forms to wearing, with its skeleton, can be widely used for the positive plate of present ni-mh, nickel-cadmium cell, to substitute present porous nickel mesh as battery pole plates.It can be at its two-sided formation one deck fiber thorn state, and in pole plate slurry coating procedure, pointing advances a large amount of slurries effectively, and plays fixation, and this kind burr structure is good carrier of positive plate active material and conductor.

The purpose of this utility model realizes by following measure:

This kind is used for the double side microporous burr steel belt of battery positive plate, its structural design features is, the thickness of this kind steel band is 0.05～0.10mm, be processed with respectively on the two sides of steel band upwards, the hole in downward tapered cross section, at the burr at hole top place all entad towards the opposite, the angle α of the tapered cross-section in hole and vertical direction is 0 °～65 °, the flat shape in hole is a square or rectangular, its length of side a, hem width b are 0.15～0.9mm, in addition, the planar alignment mode in hole is one of following three kinds of forms:

(1) on steel band, delegation is the span arranged distribution of the downward processing in hole and delegation of processing upwards, its type that vertically is in line;

(2) on steel band, delegation is the hole of processing and the delegation span arranged distribution of processing downwards upwards, and each hole all is on the position between uplink and downlink two holes, and it vertically becomes the S type;

(3) on steel band, the hole of each row is upwards processing and processing downwards is spaced mode, its type that vertically is in line, but the hole on the uplink and downlink correspondence position in each hole, and its machine direction is opposite with it;

In the above-mentioned arrangement mode, the spacing between two holes is 0.55～1.5mm.

Adopt the double side microporous burr steel belt of said structure to substitute existing porous nickel mesh electrogenesis in next life pond positive plate, solved the problem that exists in the present technology well, its advantage is:

One, the internal resistance of cell is little, because of the selected material of double side microporous burr steel belt is the carbon steel of high-quality, itself just has good welding performance and electric conductivity, and the resistance rate of its solder joint is also very little, so just reduced the internal resistance value of battery widely, can make internal resistance value drop to 5～15m Ω.

Two, the battery cost is low, because of the selected material of double side microporous burr steel belt is the carbon steel of high-quality, the employed material cost of each AA type battery positive plate has only 0.19 yuan, has only 1/2nd of porous nickel mesh, so just can reduce the production cost of present ni-mh, nickel-cadmium cell widely.

Description of drawings

Fig. 1 is the cross-sectional view of the utility model double side microporous burr steel belt

Fig. 2, Fig. 3, Fig. 4 are the spread pattern structural representation in hole, plane on the utility model double side microporous burr steel belt

Among the figure, the hole of filling black is the hole that processes downwards, fills the hole of hole for upwards processing of white.

Embodiment

Below with reference to drawings and Examples technical solutions of the utility model are further described:

Shown in accompanying drawing 1, this kind is used for the double side microporous burr steel belt of battery positive plate, it is characterized in that: the thickness of this kind steel band 1 is 0.05～0.10mm, be processed with the hole 2 in downward, downward tapered cross section respectively on the two sides of steel band 1, the burr at 2 top places is all entad towards the opposite in the hole, the angle α of the tapered cross-section in hole 2 and vertical direction is 0 °～65 °, the flat shape in hole 2 is a square or rectangular, its length of side a, hem width b are 0.15～0.9mm, in addition, the planar alignment mode in hole 2 is one of following three kinds of forms, shown in accompanying drawing 2～4

(1) as shown in Figure 2, on steel band 1, delegation is the span arranged distribution of the downward processing in hole and delegation of processing upwards, its type that vertically is in line;

(2) as shown in Figure 3, on steel band 1, delegation is the hole of processing and the delegation span arranged distribution of processing downwards upwards, and each hole 2 all is on the position between uplink and downlink two holes 2, and it vertically becomes the S type;

(3) as shown in Figure 4, on steel band 1, the hole 2 of each row is upwards processing and processing downwards is spaced mode, its type that vertically is in line, but the hole 2 on the uplink and downlink correspondence position in each hole 2, and its machine direction is opposite with it; In the above-mentioned arrangement mode, the spacing between two holes 2 is 0.55～1.5mm.

Above-mentioned double side microporous burr steel belt employing is two-way to form wearing the technology manufacturing.Its material is a Fine Steel Casting iron.Add man-hour, the ultra-thin steel band of finish rolling is cut according to the width difference of the required pole plate of battery specification, and the unreeling structure of packing into after coiling, and is controlled servomotor and is driven the strength discharge plate by tension mechanism, makes it keep tension force to unreel automatically.Steel band is after soaking into, carry out the positive unidirectional perforation first time, processing upward to the hole, through entering the unidirectional perforation of reverse side for the second time behind the pitch-row adjusting mechanism again, mechanism adopts two-way no blanking perforation, hole portion burrs on edges is turned over separately to the opposite, and it is fibrous to form the microtriche thorn in steel strip surface, is wound into dish after the control of toning volume system.It is that the Nickel Plating Treatment of 0.001～0.018mm is not corroded with the protection matrix that steel band after micropore puncture carries out thickness of coating routinely; carry out annealing in process to eliminate material stress thereafter; increase the toughness of steel band, reduce hardness, make steel band in the slurry of pole plate applies, increase operability like this.

Claims

1. double side microporous burr steel belt that is used for battery positive plate, it is characterized in that: the thickness of this kind steel band (1) is 0.05～0.10mm, be processed with the hole (2) in downward, downward tapered cross section respectively on the two sides of steel band (1), the burr at (2) top place is all entad towards the opposite in the hole, the tapered cross-section in hole (2) and the angle α of vertical direction are 0 °～65 °, the flat shape in hole (2) is a square or rectangular, its length of side a, hem width b are 0.15～0.9mm, in addition, the planar alignment mode of hole (2) is one of following three kinds of forms:

(1) on steel band (1), delegation is the span arranged distribution of the downward processing in hole and delegation of processing upwards, its type that vertically is in line;

(2) on steel band (1), delegation is the hole of processing and the delegation span arranged distribution of processing downwards upwards, and each hole (2) all are on the position between uplink and downlink two holes (2), and it vertically becomes the S type;

(3) on steel band (1), the hole (2) of each row is upwards processing and processing downwards is spaced mode, its type that vertically is in line, but the hole (2) on the uplink and downlink correspondence position of each hole (2), and its machine direction is opposite with it;

In the above-mentioned arrangement mode, the spacing between two holes (2) is 0.55～1.5mm.