CN2846354Y - Combined mold forging rail base - Google Patents

Combined mold forging rail base Download PDF

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Publication number
CN2846354Y
CN2846354Y CN 200520104656 CN200520104656U CN2846354Y CN 2846354 Y CN2846354 Y CN 2846354Y CN 200520104656 CN200520104656 CN 200520104656 CN 200520104656 U CN200520104656 U CN 200520104656U CN 2846354 Y CN2846354 Y CN 2846354Y
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CN
China
Prior art keywords
rail
rail chair
bent plate
pin
chair body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 200520104656
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Chinese (zh)
Inventor
高建炯
李玉春
李�杰
吉峰
任进贤
崔会军
王建民
付之有
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Coal Zhangjiakou Coal Mining Machinery Co Ltd
Original Assignee
China Coal Zhangjiakou Coal Mining Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Coal Zhangjiakou Coal Mining Machinery Co Ltd filed Critical China Coal Zhangjiakou Coal Mining Machinery Co Ltd
Priority to CN 200520104656 priority Critical patent/CN2846354Y/en
Application granted granted Critical
Publication of CN2846354Y publication Critical patent/CN2846354Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to the technical field of scraper conveyers for coal mines, particularly to a combined mold forging rail base. With the continuous improvement of the production capacity of coal manufacturing enterprises, scraper conveyers with high power and high reliability become required coal exploitation equipment. A rail seat used as one of main component parts of a middle groove is required to have compact structure and improved strength, rigidity, reliability and service life. The utility model has the technical scheme that an upright surface with a round hole of a bent plate is positioned on the long round hole side of a rail seat body to form a left and right combined mold forging rail base; a supporting block is welded on the inner right angle of the bent plate and the rail seat body. A surface A with a hole in a cavity of the rail seat body is a plane which is vertical to the central line for connecting holes. A B surface is a positioning and supporting surface for the rail seat body and a forging pin rail and is connected through a fixed pin. A lateral pin passes through a circular arc slot of the fixed pin to fix the forging pin rail. The utility model is suitable for matching forging pin rails for use.

Description

Combined die forging rail chair
One, technical field
The utility model relates to colliery slat conveyer technical field, it is the main constituent elements of The middle pan of scraper conveyor, it is welded on the two ends of the baffle plate ledge side of conveyer intermediate channel, be used for installing and the set pin rail, drive a kind of specifically combined die forging rail chair with the engagement walking that realizes pin rail and coalcutter.
Two, background technology
Present homemade The middle pan of scraper conveyor adopts the inblock cast structure with the rail chair major part.Along with the production intensity of coal production enterprise improves constantly, high-power, high reliability slat conveyer becomes indispensable coal mining equipment, intensity, reliability and the life-span of slat conveyer critical component intermediate channel must improve, rail chair as one of main constituent elements of intermediate channel, also require its structure compact more, intensity, rigidity, reliability and life-span must further improve.Because the rail chair profile is less relatively, all good solid forging type pin rail of rigidity, intensity and the life-span of supporting installation comes out with it simultaneously.Therefore, if rail chair by foundry technique manufacturing in the past, just be difficult to satisfy the needs that the highly efficient and productive mine intensification in colliery is produced aspect integral rigidity, intensity, reliability and life-span, severe wear in use appears easily, even the situation of generation fracture, the operating needs that this obviously can't satisfy the user has a strong impact on the production efficiency of coal production enterprise.
Three, summary of the invention
The purpose of this utility model provides a kind of combined die forging rail chair, and this rail chair can guarantee the supporting use with novel forged pins rail, and its integral rigidity, intensity and resistance to abrasion can satisfy requirement high-power, the high reliability slat conveyer.
The technical solution of the utility model is: the band circular hole facade of bent plate is positioned at the slotted hole side of rail chair body, forms left and right combined die forging rail chair; Back-up block is welded in the place, interior right angle of bent plate and rail chair body, and it is a line of centers that the center line separately of rail chair body, back-up block and bent plate overlaps; Endoceliac with holes the A of rail chair is the plane vertical with the connection holes line of centers, and forge the inclined-plane accordingly with the forged pins rail and leave the gap, the B face is rail chair body and forged pins rail positioning supports face, by set pin it is connected, pass the circular arc ditch of set pin again with lateral pin, the forged pins rail is fixed.
Rail chair body of the present utility model adopts the high-quality alloy steel that can heat-treat reinforcement, adopt the mould Forging Technology, finish manufacturing process through the whole forging forming of matched moulds, side cut, punching and follow-up heat treatment step, improve the rail chair body reliability of service and the purpose in wear-resistant life-span thereby reach.Rail chair chaeta base is the symmetric form structure, its mucosal structure guarantees position accuracy demand by die size, there is brace rod to connect in the middle of in the chamber, outside and technologies such as surface of internal cavity, circular hole and slotted hole by processing rail chair body, make it form the left and right sides rail chair body of symmetrical configuration, wherein the circular hole of left and right sides rail chair body is used for being fixedly connected of the sold inside the country rail of intermediate channel, and slotted hole is used for the adjustment cross-over connection of pin rail between intermediate channel; Rail chair intracoelomic cavity surface with holes, the left and right sides all is processed as the equidistant plane vertical with centerline hole, locatees with reliable thereby satisfied with the correct installation of pin rail, provides technical guarantee for supporting high-intensity novel forged pins rail simultaneously.Bent plate and back-up block shape respectively, with the combined die forging rail chair in the left and right sides of left and right sides rail chair body difference assembly welding formation symmetrical configuration.
The beneficial effects of the utility model are, rail chair body material is closely knit, integral rigidity and intensity height, resistance to abrasion and Dent resistance are good, the life-span is high, overcome that conventional cast rail chair structure precision is low, the shortcoming of undercapacity, poor reliability, serious wear, low, easy fracture of life-span, for use high-power, the high reliability slat conveyer provides technical guarantee.
Four, description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Accompanying drawing 1 is the structure front front view of the utility model (right combined die forging rail chair).
Accompanying drawing 2 is structure birds-eye vieies of the utility model (right combined die forging rail chair).
Accompanying drawing 3 is structure installation side views of the utility model (right combined die forging rail chair).
Among the figure: 1. right rail chair body 2. back-up blocks 3. bent plates 4. set pins 5. lateral pins 6. forged pins rails
Five, the specific embodiment
In accompanying drawing 1, shown in (1) for processing after right rail chair body, the profile of back-up block (2), bent plate (3) and circular hole, the slotted hole of stile side are processed respectively, with the facade assembly welding moulding after the corresponding processing of right rail chair body, postwelding bent plate (3) will be consistent with the straight line and the circular arc of right rail chair body profile bound fraction.From the utility model structure frontal, slotted hole is right rail chair body on the right side of circular hole, if slotted hole in the left side of circular hole, then is left rail chair body.
In accompanying drawing 2, overlapping behind the assembly welding of center line separately of right rail chair body (1), back-up block (2) and bent plate (3) is a line of centers, back-up block (2) is welded in the place, interior right angle of bent plate (3) and right rail chair body (1), two circular holes on the bent plate and a circular hole on the back-up block, the line of centers in three holes is on a horizon.To satisfy the requirement of right alignment tolerance, guarantee passing smoothly of lateral pin.
In accompanying drawing 3, with holes A in right rail chair body (1) chamber is the plane vertical with the connection holes line of centers, and forge the inclined-plane accordingly with forged pins rail (6) and leave the gap, the B face is right rail chair body (1) and forged pins rail (6) positioning supports face, by set pin (4) with its connection, use lateral pin (5) to pass the circular arc ditch of set pin (4) again, thereby forged pins rail (6) is fixing the most at last.
There is a circular hole on one edge-on limit of bent plate, a circular hole is arranged above the opposite side stile, a slotted hole is arranged below, circular hole and slotted hole center in-line, from the utility model structure frontal, the band circular hole facade of bent plate is positioned at the slotted hole side of right rail chair body, forms right combined die forging rail chair behind the assembly welding, if the band circular hole facade of bent plate is positioned at the slotted hole side of left rail chair body, then form left combined die forging rail chair behind the assembly welding.
There is different forging gradients the outside of rail chair body with surface of internal cavity, and inner chamber surface with holes is the plane vertical with centerline hole, has brace rod to connect in the middle of the inner chamber, and brace rod and rail chair body binding site adopt round-corner transition.

Claims (4)

1, a kind of combined die forging rail chair is characterized in that the band circular hole facade of bent plate (3) is positioned at the slotted hole side of rail chair body, forms left and right combined die forging rail chair; Back-up block (2) is welded in the place, interior right angle of bent plate (3) and rail chair body, and it is a line of centers that the center line separately of rail chair body, back-up block (2) and bent plate (3) overlaps; Endoceliac with holes the A of rail chair is the plane vertical with the connection holes line of centers, and forge the inclined-plane accordingly with forged pins rail (6) and leave the gap, the B face is rail chair body and forged pins rail (6) positioning supports face, by set pin (4) with its connection, use lateral pin (5) to pass the circular arc ditch of set pin (4) again, forged pins rail (6) is fixed.
2, combined die forging rail chair according to claim 1 is characterized in that having brace rod to connect in the middle of the inner chamber, and brace rod and rail chair body binding site adopt round-corner transition.
3, combined die forging rail chair according to claim 1 is characterized in that there is a circular hole on an edge-on limit of bent plate, and a circular hole is arranged above the opposite side stile, a slotted hole is arranged below, circular hole and slotted hole center in-line.
4, combined die forging rail chair according to claim 1 is characterized in that two circular holes on the bent plate and a circular hole on the back-up block, and the line of centers in three holes is on a horizon.
CN 200520104656 2005-11-14 2005-11-14 Combined mold forging rail base Expired - Lifetime CN2846354Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200520104656 CN2846354Y (en) 2005-11-14 2005-11-14 Combined mold forging rail base

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200520104656 CN2846354Y (en) 2005-11-14 2005-11-14 Combined mold forging rail base

Publications (1)

Publication Number Publication Date
CN2846354Y true CN2846354Y (en) 2006-12-13

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CN 200520104656 Expired - Lifetime CN2846354Y (en) 2005-11-14 2005-11-14 Combined mold forging rail base

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CN (1) CN2846354Y (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102278112A (en) * 2011-05-13 2011-12-14 三一重型装备有限公司 Rail used for travelling of coal mining machine and scraper conveyor
CN102989957A (en) * 2012-08-17 2013-03-27 大连大高阀门股份有限公司 Forging process for rail chair for coal mine machinery
CN103357805A (en) * 2013-06-30 2013-10-23 贵州安大航空锻造有限责任公司 Method for forging formation of pin track
CN103496556A (en) * 2013-10-16 2014-01-08 连云港天明装备有限公司 Rail support of scraper conveyer
CN114454407A (en) * 2021-06-18 2022-05-10 洛阳双瑞橡塑科技有限公司 Online compression molding die and molding process for composite scraper

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102278112A (en) * 2011-05-13 2011-12-14 三一重型装备有限公司 Rail used for travelling of coal mining machine and scraper conveyor
CN102278112B (en) * 2011-05-13 2013-11-27 三一重型装备有限公司 Rail used for travelling of coal mining machine and scraper conveyor
CN102989957A (en) * 2012-08-17 2013-03-27 大连大高阀门股份有限公司 Forging process for rail chair for coal mine machinery
CN103357805A (en) * 2013-06-30 2013-10-23 贵州安大航空锻造有限责任公司 Method for forging formation of pin track
CN103357805B (en) * 2013-06-30 2015-07-29 贵州安大航空锻造有限责任公司 The method for forging and molding of pin rail
CN103496556A (en) * 2013-10-16 2014-01-08 连云港天明装备有限公司 Rail support of scraper conveyer
CN114454407A (en) * 2021-06-18 2022-05-10 洛阳双瑞橡塑科技有限公司 Online compression molding die and molding process for composite scraper

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C14 Grant of patent or utility model
GR01 Patent grant
CX01 Expiry of patent term

Granted publication date: 20061213

EXPY Termination of patent right or utility model