CN2839796Y - Ultrasonic fog lubricating device - Google Patents
Ultrasonic fog lubricating device Download PDFInfo
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- CN2839796Y CN2839796Y CN 200520090719 CN200520090719U CN2839796Y CN 2839796 Y CN2839796 Y CN 2839796Y CN 200520090719 CN200520090719 CN 200520090719 CN 200520090719 U CN200520090719 U CN 200520090719U CN 2839796 Y CN2839796 Y CN 2839796Y
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- fuel tank
- mist
- oil
- pipeline
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Abstract
The utility model relates to an ultrasonic oil mist lubricating device which comprises a main oil tank, an auxiliary oil tank, a main oil tank heater, an auxiliary oil tank heater, a main oil tank temperature sensor, an auxiliary oil tank temperature sensor, an air heater, an air temperature sensor, a pressure sensor, a water diversion filter, an air filter, an alarm and a system pipeline, wherein the system pipeline comprises a gas supplying pipeline, a mist supplying pipeline and an oil return pipeline. Oil mist generating devices are positioned on the main oil tank and the auxiliary oil tank, a regulator on the oil mist generating device is regulated to regulate the ultrasonic frequency generated by the oil mist so as to regulate the condition of oil mist generation. The ultrasonic oil mist lubricating device has the advantages of favorable lubricating effect, reliable operation, little maintenance time, few maintenance personnel, lowered operation and maintenance cost of lubricating devices, low oil consumption, simple device, small size, little power consumption, high automatization and convenient centralized management. The utility model is suitable for bad working conditions comprising the situations with high temperature, heavy loading and bad environment.
Description
Technical field
The utility model belongs to lubricating utensil, particularly a kind of ultrasonic oil mist lubrication device.
Background technique
Oil mist lubrication is a kind of comparatively advanced centralized oil supply formula lubricating system, be a kind of can continuous effective mist of oil is turned to short grained novel centralized lubrication system, it and drop lubrication, splash lubrication, oil sump is lubricated, and oil ring, oily chain and oil tanker are lubricated, wick, pad lubrication, mechanical forced is sent oil lubrication, and pressures cycle is lubricated, and grease lubrication is compared, following advantage is arranged: what oil mist lubrication was adopted is centralized oil supply, flow process is simple, and is easy to operate, is convenient to I﹠M; Can reduce the consumption of lubricant oil, reduce cost; Use oil mist lubrication can make the on-site sanitation environmental beauty, be fit to the modern environment requirement, and reduce labor intensity greatly; Oil mist lubrication is that micro positive pressure is lubricated, and therefore certain sealing effect is arranged; Use oil mist lubrication, mist of oil can permeate into each friction pair position, can play good and uniform lubrication effect, also can improve the limit speed of bearing simultaneously, thereby prolongs the working life of bearing; In addition, oil mist lubrication device also has characteristics such as volume is little, and power consumption is low, and automaticity is high and non-maintaining.Oil mist system also has the wide characteristics of using scope simultaneously, and this system not only can use petrochemical industry, can also be applied to many industries such as metallurgy, machinery, weaving.So this product broad market prospect.
In the existing market, the Texan LSC company of the U.S. and domestic Taiyuan, Shanxi Province hydraulic pressure research institute manufacture this oil mist lubrication equipment.For the product of U.S. LSC company, have following characteristics: the mechanism of production of mist of oil is to adopt the eddy flow principle, and oil is fully mixed with air, utilizes the eddy flow high-speed and that produce of gas that mist of oil is sent to delivery line again, enters into lubricating point then; Setting with automatic control, remote alarms, local warning and relevant parameter thereof of gas temperature, lubricating oil temperature, oil tank liquid level; And have automatic fuel loading system, have the function of on-line monitoring and programming simultaneously.And can only realize manual control for oil mist concentration, supply gas pressure, oil pressure, bleed pressure etc., and can not realize whole-process automatic control aborning, caused very big inconvenience to actual production, compare the structure relative complex.And domestic present oil mist lubrication equipment has just utilized the mechanism of production of mist of oil, and method also has a variety of, but does not have blanket meaning, and domestic product does not have microcomputer monitoring and control simultaneously.
The model utility content
Deficiency at the existing product existence, the utility model provides a kind of oil mist lubrication device, this device has self unique design design and scheme, realized the automatic control of supply gas pressure, oil pressure, bleed pressure on the basis of existing technology, made this The Application of Technology bring up to a higher level.
Oil mist lubrication device comprises mist of oil generating means, main fuel tank, auxilliary fuel tank, main fuel tank heater, auxilliary fuel tank heater, main fuel tank temperature transducer, auxilliary fuel tank temperature transducer, air heater, air temperature sensor, pressure transducer, water filter, air filter, alarm, system pipeline, system pipeline comprises gas supply line, supplies mist pipeline, oil return pipeline, and more than device is positioned and fixed by fixed support respectively.The mist of oil generating means is the core of oil mist lubrication device, comprise head, intermediate mass, regulator, adjusting pin, main body, suction port, filler opening, fog output hole, the compressed air inlet port that perforation is wherein arranged on head and intermediate mass is connected with gas supply line on the air heater; Also on intermediate mass, hydraulic fluid port is a worm structure to the filler opening of lubricant oil, can be connected with the oil pipe in inserting lubricant oil; Fog output hole on main body, is the duct that produces mist of oil then.The mist of oil generating means is positioned on main fuel tank and the auxilliary fuel tank, the generation frequency of ultrasonic of regulating mist of oil by the regulator of regulating on the mist of oil generating means, thus regulate the condition that mist of oil produces.The mist of oil generating means is by being connected with lubricating point for the mist pipeline in the systematic pipeline, and the mist of oil of Chan Shenging is transported to lubricating point by the mist pipeline that supplies in the systematic pipeline at work, realizes lubrication after condensing mouth is condensing.On for the mist pipeline, be provided with pressure transducer, be connected to pressure instrument through electrical system and show.Supply to be connected to arm on the mist pipeline at mist of oil, be connected on the air filter by arm, air filter links to each other with auxilliary fuel tank with main fuel tank respectively by the oil return pipeline, the mist of oil that guiding is liquefied in transmission is back in the air filter, and mist of oil is got back to main fuel tank or auxilliary fuel tank through purifying the back by the oil return pipeline.Be separately installed with main fuel tank temperature transducer and auxilliary fuel tank temperature transducer on main fuel tank and the auxilliary fuel tank, the bottom is respectively equipped with main fuel tank heater and auxilliary fuel tank heater.Air heater is in the neutral position of main fuel tank, auxilliary fuel tank, one end is connected with gas supply line by water filter, an other end is connected with main fuel tank mist of oil generating means compressed air apertures, auxilliary fuel tank mist of oil generating means compressed air apertures respectively by pipeline, on the air heater housing air temperature sensor is housed, by be electrically connected can be on temperature controlling instrument showing temperature.
This device has following characteristics:
1, mist of oil can permeate into each position of friction pair, and lubrication effect is well even;
2, system does not move parts, and is reliable, and maintenance time and attendant are few;
3, the operation and maintenance cost of lubricating utensil reduces significantly;
4, fuel consumption is low, and lubricant oil is fresh all the time in friction pair, and fuel consumption can reduce about 20%;
5, improve the rotating speed of bearing, prolong the life-span of bearing, bearing temperature lowers 10-15 ℃;
6, equipment is simple, volume is little, power consumption is few, and the automaticity height is convenient to centralized management;
7, the size to lubricating utensil does not require, and pipeline is succinct, and line arrangement is convenient;
8, good heat dissipation can be taken away the heat in the friction pair;
9, mist of oil can play certain seal action because certain pressure is arranged in bearing housing, prevents that lubricant oil is contaminated, and bad seals can reduce about 40%;
10, to the utilization ratio height of oiling agent, be about 80%, and other lubricating systems are very low to the utilization ratio of oiling agent, wherein thin oil lubricant is 20%, and dry oil lubrication then only is to fill and seal action, wastes more serious;
11, reduce rate of fault, reduce labor intensity;
12, have explosion-proof and warning function;
13, be applicable to abominable operating mode, comprise high temperature, heavy duty, the abominable occasion of environment;
14, gain quick return in customer investment.
Description of drawings
Fig. 1 is the structural representation of the utility model device;
Fig. 2 is a mist of oil generating means structural representation;
Wherein, 1 auxilliary fuel tank, 2 auxilliary fuel tank mist of oil generating means, 3 water filters, 4 gas supply lines, 5 auxilliary fuel tank temperature transducers, 6 for mist pipeline, 7 alarms, 8 air temperature sensor, 9 main fuel tank mist of oil generating means, 10 main fuel tank temperature transducers, 11 air filters, 12 oil return pipelines, 13 main fuel tanks, 14 main fuel tank heaters, 15 air heaters, 16 pressure transducers, 17 auxilliary fuel tank heaters, 21 heads, 22 main bodys, 23 intermediate mass, 24 regulators, 25 regulate pin, 26 fog output holes, 27 filler openings, 28 suction ports.
Embodiment
Below in conjunction with accompanying drawing the utility model is elaborated.
As shown in Figure 1: the utility model oil mist lubrication device comprises main fuel tank 13, auxilliary fuel tank 1, main fuel tank heater 14, auxilliary fuel tank heater 17, main fuel tank temperature transducer 10, auxilliary fuel tank temperature transducer 5, air heater 15, air temperature sensor 8, pressure transducer 16, water filter 3, air filter 11, alarm 7, system pipeline, system pipeline comprises gas supply line 4, supplies mist pipeline 6, oil return pipeline 12, and more than device is positioned and fixed by fixed support respectively.The mist of oil generating means is the core of oil mist lubrication device, and the mist of oil of generation is transported to lubricating point by the mist pipeline 6 that supplies in the systematic pipeline, realizes lubrication after condensing mouth is condensing.Supply the mist pipeline to be provided with the device of measuring pressure, promptly pressure transducer 16.Main and auxiliary fuel tank mist of oil generating means is on main fuel tank 13 and auxilliary fuel tank 1, be connected with compressed-air line on the air heater by the compressed air inlet port 28 on the main and auxiliary fuel tank mist of oil generating means, filler opening 27 on the main and auxiliary fuel tank mist of oil generating means connects the oil pipe that is inserted in the lubricant oil respectively, and the mist of oil of generation enters in the fuel tank by fog output hole 26 separately.Supply to be connected to arm on the mist pipeline 6 at mist of oil, can guide the mist of oil that liquefies in transmission to be back in the air filter 11, oil is got back to main fuel tank 13 or auxilliary fuel tank 1 through purifying the back by oil return pipeline 12.The similar of main fuel tank 13 and auxilliary fuel tank 1, for the generation of mist of oil provides place and space, be separately installed with main fuel tank temperature transducer 10 and auxilliary fuel tank temperature transducer 5 on main fuel tank 13 and the auxilliary fuel tank 1, the bottom is respectively equipped with main fuel tank heater 14 and auxilliary fuel tank heater 17.Air heater 15 is in the neutral position of main fuel tank 13, auxilliary fuel tank 1, one end is connected with gas supply line 4 by water filter 3, an other end is connected with main fuel tank 13, auxilliary fuel tank 1 respectively by pipeline, air temperature sensor 8 is housed on the air heater housing, by be electrically connected can be on temperature controlling instrument showing temperature.Pressure transducer 16 be arranged in from fuel tank pick out on the mist pipeline, be used to monitor the pressure changing of mist of oil.Whole device can be realized monitoring and control function, parameters such as temperature and pressure can be controlled in certain scope, cross and high or lowly all can realize reporting to the police, and regulate parameter values, for the formation and the work of mist of oil provides advantage by electrical system by alarm.
During work, pressurized air enters into air heater 13 through gas supply line 3, through entering into main fuel tank 11 or auxilliary fuel tank 1 after the heating, effect by oil fog generator, with oil atomization, by being transported to lubricating point for mist pipeline 5, the temperature of air heater 15 and the temperature of fuel tank are respectively by air temperature sensor 8 and main fuel tank heater 14, auxilliary fuel tank heater 17 feeds back to temperature controlling instrument and controls, mist is pressed then and is controlled by feeding back to the pressure control instrument for the pressure transducer 16 on the mist pipeline, realizes the adjusting and the control of running parameter by monitoring and warning device.
Claims (1)
1, a kind of ultrasonic oil mist lubrication device, comprise main fuel tank, auxilliary fuel tank, the main fuel tank heater, auxilliary fuel tank heater, the main fuel tank temperature transducer, auxilliary fuel tank temperature transducer, air heater, air temperature sensor, pressure transducer, water filter, air filter, alarm, system pipeline, system pipeline comprises gas supply line, for the mist pipeline, the oil return pipeline, more than device is positioned and is fixed by fixed support respectively, it is characterized in that the mist of oil generating means is positioned on main fuel tank and the auxilliary fuel tank, the mist of oil generating means is by being connected with lubricating point for the mist pipeline in the systematic pipeline, on for the mist pipeline, be provided with pressure transducer, be connected on the pressure instrument through electrical system; Supply to be connected to arm on the mist pipeline at mist of oil, be connected on the air filter by arm, air filter links to each other with auxilliary fuel tank with main fuel tank respectively by the oil return pipeline; Be separately installed with main fuel tank temperature transducer and auxilliary fuel tank temperature transducer on main fuel tank and the auxilliary fuel tank, the bottom is respectively equipped with main fuel tank heater and auxilliary fuel tank heater; Air heater is in the neutral position of main fuel tank, auxilliary fuel tank, one end is connected with gas supply line by water filter, an other end is connected with main fuel tank mist of oil generating means compressed air apertures, auxilliary fuel tank mist of oil generating means compressed air apertures respectively by pipeline, on the air heater housing air temperature sensor is housed, by being electrically connected on temperature controlling instrument.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520090719 CN2839796Y (en) | 2005-05-12 | 2005-05-12 | Ultrasonic fog lubricating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520090719 CN2839796Y (en) | 2005-05-12 | 2005-05-12 | Ultrasonic fog lubricating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2839796Y true CN2839796Y (en) | 2006-11-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520090719 Expired - Fee Related CN2839796Y (en) | 2005-05-12 | 2005-05-12 | Ultrasonic fog lubricating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2839796Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873584A (en) * | 2012-10-12 | 2013-01-16 | 上海交通大学 | High-frequency pulsation type micro-cutting lubricating device |
| CN104534608A (en) * | 2014-05-15 | 2015-04-22 | 上海明航空气净化技术有限公司 | High-pressure micro-mist humidification system control unit |
-
2005
- 2005-05-12 CN CN 200520090719 patent/CN2839796Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873584A (en) * | 2012-10-12 | 2013-01-16 | 上海交通大学 | High-frequency pulsation type micro-cutting lubricating device |
| CN102873584B (en) * | 2012-10-12 | 2015-02-25 | 上海交通大学 | High-frequency pulsation type micro-cutting lubricating device |
| CN104534608A (en) * | 2014-05-15 | 2015-04-22 | 上海明航空气净化技术有限公司 | High-pressure micro-mist humidification system control unit |
| CN104534608B (en) * | 2014-05-15 | 2017-09-15 | 上海明航空气净化技术有限公司 | A kind of high-pressure micro-mist humidification system controls unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Shenyang Jiayi Mist Technology Co., Ltd. Assignor: Wang Jiapeng Contract record no.: 2010210000036 Denomination of utility model: Ultrasonic fog lubricating device Granted publication date: 20061122 License type: Exclusive License Record date: 20100325 |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20061122 Termination date: 20140512 |