CN2832317Y - Track type spraying device - Google Patents
Track type spraying device Download PDFInfo
- Publication number
- CN2832317Y CN2832317Y CN 200520065401 CN200520065401U CN2832317Y CN 2832317 Y CN2832317 Y CN 2832317Y CN 200520065401 CN200520065401 CN 200520065401 CN 200520065401 U CN200520065401 U CN 200520065401U CN 2832317 Y CN2832317 Y CN 2832317Y
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- China
- Prior art keywords
- spraying
- spray gun
- track
- rail mounted
- frame
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Abstract
The utility model discloses a track type spraying device. The utility model comprises a spraying gun cabinet of which the lower part is connected with a machine frame, the spraying gun cabinet is provided with a spraying gun fixing block which is fixedly provided with a spraying gun supporting rack on which a spraying gun is arranged, and the bottom of the machine frame is provided with a moving device which can make the spraying device moved; the moving device comprises rolling wheels and a track matching with the rolling wheels, wherein the rolling wheels are arranged on the bottom of the machine frame and the spraying gun cabinet is connected with the machine frame arranged on the bottom through a rotating shaft. In the spraying process, the conversion work between the first-time spraying and the second-time spraying can be completed within 30 seconds; the time of color rotation and color changes can be saved, the effective utilization ratio of a spraying production line can be increased to more than 95 percent, the spraying cost is reduced and energy sources are economized.
Description
Technical field
The utility model relates to a kind of spray equipment that is used for external coating, is specifically related to a kind of setting sprayer in orbit.
Background technology
Aerial spraying is to adopt compressed air will paint atomizing, sprays to product surface then, and high-velocity spray is to a kind of method of surface finish that forms coating through the component surface of preliminary treatment (cleaning coarse).The coating equipment of plastic cement shells such as present mobile phone, digital camera, MP3 mainly adopts fixedly rifle and manipulator paint finishing, also has some turnable spraying equipments.For fixing rifle coating equipment, it is in plastic cement shell paint industries such as mobile phone, digital camera, MP3, fixedly the rifle coating equipment is relatively more suitable, but fixedly the rifle coating equipment is because poor than manipulator to the repeatability of various technological parameters, therefore must predict each spraying situation, need many times of waste, make the production utilization rate of whole finishing system too low, usually utilization rate has only about 40%, but poorer for its coating of product of many colors requirements.Because spray efficiency is low, relative power consumption is just big, and general its power consumption hourly of spraying coating line approximately needs 200～300KW, and is also unfavorable to the phenomenon of present domestic energy scarcity.
And with regard to the manipulator coating equipment, they are many than fixedly the rifle finishing system is superior on batch repeatability of coating process, but it reduces the production capacity of whole finishing system greatly, thereby painting cost is risen significantly owing to mechanical perseveration too much in coating process.
Though turnable in addition spraying equipment has solved the problem of partial fixing rifle aspect finishing system production utilization rate, its shared space is big; Underaction during use, little to the help of present already present paint line; Can not be widely used in the application industrial production.The disclosed Paint spraying platform that can rotate automatically of China ZL01270719 patent " Paint spraying platform of rotation automatically ", by this rotatable Paint spraying platform, making article desire to change when face sprays paint need not manually rotate, can make object revolve conversion surface automatically sprays paint, to increase the facility on using, but under the situation of needs spraying test, still can not raise the efficiency.And the flush coater frame of Chinese ZL02282315 patent " move left and right formula flush coater " indication bottom is equipped with a mobile device that described flush coater is moved, and this mobile device can make flush coater move, and is convenient to article are sprayed.But no matter be rotary, or packaged type all mainly is to make spray equipment action, is convenient to article are carried out comprehensive spraying, and, still has the low defective of production efficiency in the condition of production that need predict the spraying situation.
The utility model content
Technical problem to be solved in the utility model provides the rail mounted sprayer of a kind of efficient height, power and energy saving.
The utility model is achieved through the following technical solutions:
Design a kind of rail mounted sprayer, include the spray gun cabinet, be connected with frame under the spray gun cabinet, spray gun is provided with the spray gun fixed block cashier's office in a shop, be fixed with the spray gun bracing frame on the spray gun fixed block, on the spray gun bracing frame spray gun is set, the frame bottom is equipped with the mobile device that described sprayer is moved, and mobile device comprises scroll wheel that the frame bottom is provided with and the track that cooperates with scroll wheel.
Be connected by turning cylinder between frame and the spray gun cabinet, the frame front and back end is provided with keeper, and the track two ends is provided with the locating slot that cooperates with keeper, can also be set to the multiple-limb end according to actual conditions track one end.
The utility model has following remarkable result compared with prior art:
Rail mounted sprayer provided by the utility model, in orbit can slip work between two product spraying coating lines the sprayer setting, article two, the product spraying coating line has a plurality of rail mounted sprayers, first sprayer is done in the process in spraying, the adjusting work of second sprayer before to the spraying of product on the spraying coating line is finished, can move to working position in advance, when the first sprayer work is finished, second sprayer can carry out work immediately, saved annesl, the time of colour changing, the effective rate of utilization of paint line can be brought up to more than 95%,, reduce the spraying cost greatly.Set trade shape can change arbitrarily under the sprayer in addition, can change over respective shapes such as arc with the difference of paint line, and is practical.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
The utility model is described in further detail by embodiment below in conjunction with accompanying drawing.
Referring to Fig. 1: a kind of rail mounted sprayer, include spray gun cabinet 4, be connected with frame 6 under the spray gun cabinet, spray gun is provided with spray gun fixed block 3 cashier's office in a shop, fixing spray gun bracing frame 2 on the spray gun fixed block, connect spray gun 1 on the spray gun bracing frame, the frame bottom is equipped with 4 scroll wheels, and scroll wheel 7 is placed on the track 8 that cooperates with scroll wheel.
Flexibly connect by turning cylinder 5 between the frame of sprayer bottom and the spray gun cabinet, the rotation of turning cylinder can drive the rotation of spray gun cabinet, and the spray gun cabinet can rotate to be convenient to from different orientation product be sprayed.The frame front/rear end is provided with keeper 61, keeper 61 is L-shaped, the track two ends is provided with locating slot 81, locating slot is concave shape, be used for cooperating with keeper 61, when sprayer slided into the termination of track, the keeper 61 of sprayer frame inserted the recess of tracks positioned groove 81, thereby makes the work of sprayer location.
The track of sprayer is rectilinear in the present embodiment, and the shape of practical application middle orbit can change along with the change of shape of sprayed product production line, can be arc or other shapes.
Rail mounted sprayer provided by the utility model, a plurality of being installed in side by side between two product spraying coating lines during use, a rail mounted sprayer is spraying the product on the spraying coating line, color before another rail mounted sprayer then sprays product is confirmed and confirming performance, spraying for the first time sprays required carrying out with the second time and can finish in 30 seconds, adopt electrical automation system to control, can carry out color automatically and switch; First sprayer is done in the process in spraying, and the adjusting work of second sprayer before to the spraying of product on the spraying coating line is finished, and can move to working position in advance, and when the first sprayer work was finished, second sprayer can carry out work immediately; Conversion work between the two can be finished within 30 seconds; Saved time of annesl, colour changing.The utility model is by fulfiling the preceding preparation of spraying ahead of schedule, put in place in advance, do not disturb many posies operation window, the high electric eye control system of accuracy to carry out automatic colour changing mutually, for spraying provides many convenience, in 30 seconds, carry out color and switch the utilization rate that improves spraying coating line greatly.Solve the low defective of production utilization rate of dissimilar digital product paint lines, significantly reduced production cost.Utilized the rail mounted sprayer if any 500 paint line, because the raising of production efficiency, compare with existing spray-painting production line, can save 12H*300KW*500*30*12=648000000KWH (6.48 hundred million degree) for country following every year in the condition that the sprayed product amount is certain, be equivalent to the power consumption in 1 year in medium-sized city of one 2,000,000 population.
Rail mounted sprayer provided by the utility model can slide switch operating at the track two ends, sprayer is used for producing at an end of track, and the other end of track can be provided with a plurality of branch end, sprayer slides into different son fields and can play a part different, confirm as color, re-pack, multiple work such as formation testing; Rail mounted sprayer provided by the utility model can be used to realize multiple aerial spraying work simultaneously.
Claims (6)
1, a kind of rail mounted sprayer, include spray gun cabinet (4), be connected with frame (6) under the spray gun cabinet, spray gun is provided with spray gun fixed block (3) cashier's office in a shop, be fixed with spray gun bracing frame (2) on the spray gun fixed block, spray gun (1) is set on the spray gun bracing frame, it is characterized in that: the frame bottom is equipped with the mobile device that sprayer is moved, and mobile device comprises scroll wheel (7) that the frame bottom is provided with and the track (8) that cooperates with scroll wheel.
2, rail mounted sprayer according to claim 1 is characterized in that: be connected by turning cylinder (5) between described frame and the spray gun cabinet.
3, rail mounted sprayer according to claim 2 is characterized in that: described frame front and back end is provided with keeper (61), and the track two ends is provided with the locating slot (81) that cooperates with keeper (61).
4, rail mounted sprayer according to claim 3 is characterized in that: described track is linear or arc, and the locating slot of track termination is concave shape.
5, rail mounted sprayer according to claim 4 is characterized in that: described track one end includes two branch end at least.
6, rail mounted sprayer according to claim 3 is characterized in that: the keeper of described frame (61) is L-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520065401 CN2832317Y (en) | 2005-09-30 | 2005-09-30 | Track type spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520065401 CN2832317Y (en) | 2005-09-30 | 2005-09-30 | Track type spraying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2832317Y true CN2832317Y (en) | 2006-11-01 |
Family
ID=37196633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520065401 Expired - Fee Related CN2832317Y (en) | 2005-09-30 | 2005-09-30 | Track type spraying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2832317Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105234025A (en) * | 2015-09-28 | 2016-01-13 | 芜湖汉峰科技有限公司 | Pipelined type spraying device for liquid accumulators |
| CN107486360A (en) * | 2017-10-19 | 2017-12-19 | 中国工程物理研究院化工材料研究所 | A kind of adjustable non-full circle cambered surface automatic spray apparatus of sprinkler height |
| CN114405742A (en) * | 2022-02-18 | 2022-04-29 | 扬州市东南涂装机械制造有限公司 | Movable spraying system with workpiece loading mechanism |
-
2005
- 2005-09-30 CN CN 200520065401 patent/CN2832317Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105234025A (en) * | 2015-09-28 | 2016-01-13 | 芜湖汉峰科技有限公司 | Pipelined type spraying device for liquid accumulators |
| CN107486360A (en) * | 2017-10-19 | 2017-12-19 | 中国工程物理研究院化工材料研究所 | A kind of adjustable non-full circle cambered surface automatic spray apparatus of sprinkler height |
| CN114405742A (en) * | 2022-02-18 | 2022-04-29 | 扬州市东南涂装机械制造有限公司 | Movable spraying system with workpiece loading mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |