CN2826268Y - Condensed water removing apparatus for traveling crane air conditioner - Google Patents
Condensed water removing apparatus for traveling crane air conditioner Download PDFInfo
- Publication number
- CN2826268Y CN2826268Y CN 200420114812 CN200420114812U CN2826268Y CN 2826268 Y CN2826268 Y CN 2826268Y CN 200420114812 CN200420114812 CN 200420114812 CN 200420114812 U CN200420114812 U CN 200420114812U CN 2826268 Y CN2826268 Y CN 2826268Y
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- water
- level
- condensed water
- electric heating
- traveling crane
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- Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)
Abstract
The utility model relates to a condensed water removing apparatus for traveling crane air conditioners, which is used for the high-altitude traveling crane air conditioners, especially for eliminating the condensed water of outdoor condensers. An electric heating pipe (1) and a three-point liquid level controller (3) are arranged in a water tank (2), a water tank cover (4) is provided with a steam flow guiding pipe (8) which is connected to the air draft side of a condensing air blower (5), the condensed water produced by an evaporator is lifted to the atomizing water tank (2) by a lifting pump (7), and the running is controlled by a PLC controller (6). The three-point liquid level controller (3) can be used for eliminating water when the water level is higher than the YW1 middle level, the water eliminating electric heating pipe (1) begins to work, and the condensing steam is exhausted. When the water level is lower than the YW1 lower level, the water eliminating electric heating pipe (1) stops working. When the condensing water quantity is greater than the evaporating water quantity, or the fault water level of the water eliminating electric heating pipe is higher than the YW1 upper level, warning signals are sent out. The utility model has the advantages that the trouble for processing the condensed water is relieved, and the degree of automation is high, and the utility model can be conveniently used for the existing traveling crane air conditioners.
Description
(1) technical field
The utility model system is used for the air conditioner of high-altitude driving, especially for the improved device of the condensed water of the outdoor condenser of eliminating air conditioner.
(2) background technology
Bridge crane air conditioning is to be installed in the driving, and the device to driving drivers' cab, electric apparatus room and electrical equipment room air are regulated is generally used on the industrial crane gears such as steel and iron industry, harbour metallurgy.In hot environment, can produce condensed water in the operation of air conditioner,, spatter below driving in the processing on the steel ingot of high temperature, the steel plate, will cause very big mass defect even other unsafe problems to steel plate etc. in case these condensed waters drip from air-conditioning.Because the air conditioner installation site is special, the condensed water that is produced when causing operation of air conditioner can't make things convenient for discharging in time.
The method that prior art adopts is artificial regular discharge condensed water.Need stop during discharging, shut down in (air-conditioning), both expend great amount of manpower, have the potential safety hazard in the work high above the ground again.
A kind of method is abroad arranged, the condensed water that produces in the air conditioner refrigerating is picked out with extension pipe, guide ground into.Though driving is relative static with the position of crane gear,, driving relatively moves at work with ground, for make the condensed water that condenses not to the place, impact, it is concentrated, and external method is in the mobile range of operation of driving and ground rail, offers trench.The method need be transformed the place after all, starts building, expense is bigger, and the trench that ground is offered is kind of an obstruction to field operation.
(3) summary of the invention
The purpose of this utility model, plan provides a kind of condensate processor of air conditioner, should be easy to use, do not need again bigger transformation, reconstruction are done in civil engineering, place.
The purpose of this utility model so realizes.
Generally between 40 ℃~70 ℃, generally about 17 ℃, moisture removal is bigger for evaporating temperature for steel mill's use high temperature bridge crane air conditioning environment temperature.Use common water dumping drainage can not satisfy high humility, big condensation water quantity environment requirement, simultaneously, because the water that the water dumping drainage threw away still is drop, particle is big, than great, still fall downwards after throwing away, if this air-conditioning is installed on converter mill or thin plate workshop, can cause that the fried of molten steel spatter, serious meeting causes personal injury.Therefore, by electrical heating, make condensed water its vaporization become water vapour,, float in air, can not drop, avoid condensing into the globule and fall downwards, solved the water problems of removing of air-conditioner with bigger quality because the steam particle is trickle.
Because the evaporimeter of some air-conditioning unit is in the below of air conditioner inside, in the work of dewatering, will rise to the condensed water that evaporimeter produced than in the high atomizing water tank of evaporimeter drip tray, for this reason, the elevator pump that safety in utilization and reliability are higher and volume ratio is less is realized.
The condensed water heating vaporization evaporation of adopting, take away water vapour if only depend on heated gas to rise naturally, evaporation capacity is little, and the thermal source that in air-conditioning unit inside, increases newly, can cause the environment for use temperature of compressor to raise, the condensation temperature of air-conditioning unit raises, and influences the service life of air-conditioning unit.For this reason, the high-temperature water vapor that needs as soon as possible evaporation to be produced is taken the air-conditioning unit out of, adopts the flexible pipe water conservancy diversion, and the method for negative pressure steam discharge realizes this process.Mainly be with the high temperature resistant 150 ℃ flexible pipe of embedded steel wire water vapour to be imported to the condensation fan front end, by insulation F level (200 ℃ of heatproofs), the negative pressure that is produced during the blower fan air draught work of protection IP54 (anti-dabbling) is taken the air-conditioning unit out of.
Air conditioner is in the work of dewatering; if the fault of water scavenging system parts; air conditioner needs fault alarm and maintenance in time; for this reason; use PLC, protection contactor, 3 fluid level controllers to come system is controlled and protects; in case break down, the air-conditioning unit can quit work automatically and show failure cause.If can not carry out troubleshooting timely, can adopt condensed water nature exhaust method, discharge unit by drainpipe, do not influence user's use.
In electric control system, increase by 1 electrothermal tube that dewaters, 1 elevator pump, 13 fluid level controller and 1 motor counter-rotating contactor and 2 auxiliary reclays are incorporated into these devices in the control system.
The concrete grammar of realizing no aquation rises to condensed water in the storage water tank by elevator pump exactly, 3 fluid level controllers in the water tank are controlled the electrothermal tube starting and stopping that dewater according to the actual conditions of water level, evaporation condensed water, concrete action is as follows: when water level is higher than meta, the mid-position contact closure, because this moment, the next contact can not be closed, so normally-closed contact closure of normally closed relay, the electrothermal tube that dewaters is started working simultaneously by the self-locking of motor counter-rotating contactor auxiliary contact, condensate evaporation is discharged, and water level reduces gradually.When water level is lower than when the next, the next closing of contact, the normally closed relay contact disconnects, and the electrothermal tube that dewaters quits work.If the water yield of condensation is greater than the water yield or the electrothermal tube fault that dewaters of evaporation; the electrothermal tube work even dewater; water level also can constantly raise; adopt defencive function for this reason, promptly be higher than when upper the upper closing of contact when water level; normally opened relay conducting and self-locking; the high-low level that causes transshipping changes, and alarm signal output is reminded the customer inspection system and removed condensed water.
Control function by above has realized no aquation, has removed from and has handled the loaded down with trivial details of condensed water, further improves automaticity, brings safe and convenient to production.And the utility model needn't must be carried out corresponding civil engineering conveyance system as more external schemes ground on the scene boiling water groove before air-conditioning is installed, and the technical program can be done some transformation, use the existing bridge crane air conditioning of having used easily.
(4) description of drawings
Fig. 1 is the configuration structure schematic diagram of a kind of bridge crane air conditioning condensed water cancellation element that the utility model proposes.
Fig. 2 is the electric appliance circuits figure of a kind of bridge crane air conditioning condensed water cancellation element that the utility model proposes.
Fig. 3 is the PLC wiring diagram of a kind of bridge crane air conditioning condensed water cancellation element that the utility model proposes.
Among the figure, 1. are electric heating tubes; 2. water tank; 3. 3 fluid level controllers; 4. tank lid; 5. condensation fan; 6.PLC controller; 7. elevator pump; 8. steam mozzle; 9. electrothermal tube contactor; 10. normally closed relay; 11. normally opened relay.
3-1. last bit switch; 3-2. middle bit switch; 3-3. following bit switch.
(5) specific embodiment
Because the evaporimeter of some air-conditioning unit is in the below of air conditioner inside, in the work of dewatering, rise to the condensed water that evaporimeter produced than in the high atomizing water tank (2) of evaporimeter drip tray, for this reason, use elevator pump (7) to realize.
Condensed water makes its vaporization become water vapour by electric heating tube (1), is blown out by condensation fan (5), because the steam particle is trickle, floats in air, can not drop with bigger quality, avoid condensing into the globule and fall downwards, solved the water problems of removing of air-conditioner.
Only depend on heated gas to rise naturally and take away water vapour, evaporation capacity is little, and the thermal source that increases newly in air-conditioning unit inside, can cause the environment for use temperature of compressor to raise, and the condensation temperature of air-conditioning unit raises, and influences the service life of air-conditioning unit.For this reason, adopt steam mozzle (8), the method for negative pressure steam discharge realizes this process.The negative pressure that is produced when utilizing condensation fan (5) air draught work, the high-temperature water vapor that can be produced evaporation is as early as possible taken the air-conditioning unit out of.
Air conditioner is in the work of dewatering; as the fault of water scavenging system parts appears; air conditioner needs fault alarm and maintenance in time; use PLC (6), protection contactor, 3 fluid level controllers (3) to come system is controlled and protects for this reason; in case break down, the air-conditioning unit can quit work automatically and show failure cause.
In electric control system, increase electric heating tube (1), elevator pump (7), with 3 fluid level controllers (3) and 1 electrothermal tube contactor (9) and 2 auxiliary reclays (10) and (11), PLC shown in Fig. 2,3 (6) logical relation is incorporated into these devices in the control system.
The concrete grammar of realizing no aquation rises to condensed water in the storage water tank (2) by elevator pump (7) M4 exactly, 3 fluid level controllers (3) in the water tank (2) are controlled the electrothermal tube that dewaters (1) start-stop according to the actual conditions of water level, evaporation condensed water, concrete action is as follows: when water level is higher than middle bit switch (3-2), middle bit switch (3-2) closing of contact, because this moment, bit switch (3-3) contact can not be closed down, so normally-closed contact closure of normally closed relay (10), the electrothermal tube (1) that dewaters is started working and is passed through the auxiliary contact self-locking of electrothermal tube contactor (9) simultaneously, condensate evaporation is discharged, and water level reduces gradually; When water level is lower than bit switch (3-3), following bit switch (3-3) closing of contact, normally closed relay (10) conducting, the normally-closed contact of normally closed relay (10) disconnects, and the electrothermal tube that dewaters (1) quits work.If the water yield of condensation is greater than the water yield or the electrothermal tube fault that dewaters of evaporation; the electrothermal tube even dewater (1) work; water level also can constantly raise; introduce defencive function for this reason; promptly when water level is higher than bit switch (3-1); last bit switch (3-1) closing of contact; normally opened relay (11) conducting and self-locking; cause connecting PLC overload signal high-low level and change, alarm signal output is reminded the customer inspection system and is removed condensed water; if can not carry out troubleshooting timely; can adopt condensed water nature exhaust method, discharge unit, not influence user's use by drainpipe.
Claims (1)
1. bridge crane air conditioning condensed water cancellation element, it is characterized in that electric heating tube (1), 3 fluid level controllers (3) insert in the water tank (2), steam mozzle (8) is arranged on the tank lid (4), be connected to condensation fan (5) air draught side, elevator pump (7) one ends lead to evaporimeter, delivery outlet is connected on the water tank (2), and more than operation is controlled by PLC controller (6)
The last water level of 3 fluid level controllers (3) is on the YW1, and middle water level is among the YW1, and following water level is under the YW1,
Connect contactor KM4 by normally closed relay KA2 among the YW1 and open electric heating tube (1), among the auxiliary contact of the contactor KM4 YW1 in parallel,
YW1 is last through auxiliary reclay KA3 conducting overload protection X5, activating alarm, and on the auxiliary contact of the contactor KA3 YW1 in parallel,
YW1 connects normally closed relay KA2 down.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200420114812 CN2826268Y (en) | 2004-12-27 | 2004-12-27 | Condensed water removing apparatus for traveling crane air conditioner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200420114812 CN2826268Y (en) | 2004-12-27 | 2004-12-27 | Condensed water removing apparatus for traveling crane air conditioner |
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CN2826268Y true CN2826268Y (en) | 2006-10-11 |
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CN 200420114812 Expired - Fee Related CN2826268Y (en) | 2004-12-27 | 2004-12-27 | Condensed water removing apparatus for traveling crane air conditioner |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105135533A (en) * | 2015-10-09 | 2015-12-09 | 珠海格力电器股份有限公司 | Air conditioner and control method thereof |
CN105180409A (en) * | 2015-10-29 | 2015-12-23 | 广州市雷子克电气机械有限公司 | Air conditioner condensate evaporator |
CN105258317A (en) * | 2015-09-15 | 2016-01-20 | 沈阳市锦金鑫科技有限公司 | Device and method for treating air-conditioner condensed water |
CN108662679A (en) * | 2018-07-09 | 2018-10-16 | 上海海立特种制冷设备有限公司 | A kind of ultra-thin Integral type kitchen air conditioner |
CN115218356A (en) * | 2021-04-19 | 2022-10-21 | 青岛海尔空调器有限总公司 | Control method and control device for air conditioner after disassembly and cleaning, and air conditioner |
-
2004
- 2004-12-27 CN CN 200420114812 patent/CN2826268Y/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105258317A (en) * | 2015-09-15 | 2016-01-20 | 沈阳市锦金鑫科技有限公司 | Device and method for treating air-conditioner condensed water |
CN105258317B (en) * | 2015-09-15 | 2018-05-15 | 沈阳市锦金鑫科技有限公司 | For the device and method to air conditioner condensation water process |
CN105135533A (en) * | 2015-10-09 | 2015-12-09 | 珠海格力电器股份有限公司 | Air conditioner and control method thereof |
CN105180409A (en) * | 2015-10-29 | 2015-12-23 | 广州市雷子克电气机械有限公司 | Air conditioner condensate evaporator |
CN108662679A (en) * | 2018-07-09 | 2018-10-16 | 上海海立特种制冷设备有限公司 | A kind of ultra-thin Integral type kitchen air conditioner |
CN115218356A (en) * | 2021-04-19 | 2022-10-21 | 青岛海尔空调器有限总公司 | Control method and control device for air conditioner after disassembly and cleaning, and air conditioner |
CN115218356B (en) * | 2021-04-19 | 2024-08-16 | 青岛海尔空调器有限总公司 | Control method and control device for air conditioner after disassembly and cleaning, and air conditioner |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20061011 Termination date: 20111227 |