Summary of the invention:
The utility model is for avoiding above-mentioned existing in prior technology weak point, providing a kind of list of realizing originally to bind automatically, cut automatically, receive book automatically and the relatively low semi-automatic combined saddle stitching line of cost.
The technical scheme that the utility model technical solution problem is adopted is:
Design feature of the present utility model is:
Cutting book list unit, the obedient unit of receipts and electric control unit by the unit of stapling together, three faces of modular combination forms;
The described unit of stapling together adopts by head sprocket, send book mechanism from sprocket wheel and the chain type of sending the book chain to constitute, and the bookbinding head is installed on the head movable stand, and the head movable stand slides on the horizontal guide rail, and what drive that the bookbinding hand vertically moves back and forth is longitudinal tie; The pull bar bottom is contained in by the pin cunning in the track of track pad, and track pad slides on the longitudinal rail that connects firmly with the stapler body; The hook plate of ordering in the head is bound in the bookbinding hand-drive;
The rotation output of motor comprises: drive by the engaged transmission between each gear and send the book head sprocket; Drive the parallel four limit types that constitute by crank and slotting book plate by cam, connecting lever and extension spring and insert book mechanism; The connecting rod that drives by the connecting axle on travelling gear and the travelling gear drives track pad and head movable stand; By idler gear I, bevel gear transmission is driven receipts book chain wheel drive and receive the book wheel; And the driven in synchronism power source of cutting book list unit as three faces.
Design feature of the present utility model also is:
Clutch plate by Electromagnetic Drive control is set between described pull bar and bookbinding hand, do not have obedient detecting sensor and how obedient detecting sensor sending book that photo-electric is set respectively along the line, with the nothing card signal of each sensor output and how obedient signal as the Electromagnetic Drive control signal.
Design feature of the present utility model also is:
Sending receipts along the line everywhere, stifled book microswitch is set respectively, serves as to shut down control signal with the output signal of microswitch.
Design feature of the present utility model also is:
The signature output of cutting book list unit at three faces is provided with the counting photoelectric sensor, and count display is set.
Compared with the prior art, the beneficial effects of the utility model are embodied in:
1, the utility model adopts chain transmission uniform motion to send book, noninertia, and speed is fast, and signature is static with respect to conveyer chain, can not scratch signature.
2, the utility model adopts the module combined type structure, and stapling unit is directly cut book list unit with three faces and linked to each other, and realizes that the high speed of single these books and periodicals cuts, and the books and periodicals that solved centre-stitched are difficult to a single difficult problem of originally cutting book on common three-knife trimming.
3, the utility model stops bookbinding automatically when lacking subsides or pasting more, has both protected the bookbinding head, has increased the service life, and has protected books and periodicals again effectively, avoids the waste of books and periodicals.
4, to walk book in transport process smooth or when stopping up when books and periodicals for the utility model, can autostop, avoided the damage of machine, and improved the serviceability rate of books and periodicals effectively.
5, the utility model can directly be realized this counting of branch by counter is set, and is convenient to bind the statistics of output, has improved operating efficiency.
6, the full-automatic combined saddle stitching line of the utility model structure is greatly simple, and binds, cuts quality near full-automatic combined saddle stitching line, moderate cost, and higher performance is fit to middle-size and small-size printing bookbinding enterprise and uses very much.
Description of drawings:
Fig. 1 the utility model structural representation.
Fig. 2 is that the A of Fig. 1 is to view.
Fig. 3 is that the B of Fig. 1 is to view.
Fig. 4 is the C-C view of Fig. 3.
Fig. 5 is the utility model control circuit I part schematic diagram.
Fig. 6 is the utility model control circuit II part schematic diagram.
Fig. 7 is the utility model control circuit III part schematic diagram.
Number in the figure: 1 motor, 2 decelerators, 3 Hooks coupling universal couplings, 4 head sprockets, 5 receive the book sprocket wheel, 6 receive the book roller, 7 whole bookshelves, 8 microswitches, 9 side cutting knifes, 10 3 faces are cut book list unit, 11. seal cutting knife, 12 counting photoelectric sensors, 13 groups of book plates, 14 electromagnet II, 15 receive book motor 16 receives the book platform, 17, push away the book pawl from sprocket wheel 18,19 stickers, 20 send the book chain, 21 no obedient detecting sensors, obedient detecting sensor more than 22,23 electric control units, 24 head movable stands, 25 unit of stapling together, 26 bookbinding heads, 27 electromagnet, 28 clutch plates, 29 pull bars, 30 bearings, 31 bookbinding hands, 32 connecting rod pivots, 33 receive the book wheel, 34 cranks, 35 idler gear I, 36 idler gear II, 37 driving gears, 38 cams, 39 connecting levers, 40 extension springs, 41 insert the book plate, 42 lock handles, 43 tight hook mechanisms, 44. send the book support, 45 bevel gears are right, 46 travelling gears, 47 connecting rods, 48 Der Laengslenkers, 49 horizontal guide rails, 50 longitudinal rails, 51 track pads 52 are ordered hook plate, 53 high-order proximity transducers, 54 stapler bodies.
The specific embodiment:
Referring to Fig. 1, present embodiment by the unit 25 of stapling together, three faces of modular combination cut book list unit 10, receive obedient unit, and electric control unit 23 form.
Fig. 2, Fig. 3 and shown in Figure 4, staple together the unit employing by sending book head sprocket 4, send book mechanism from sprocket wheel 17 and the chain type of sending book chain 20 to constitute, this mechanism is bearing in and send on the book support 44, travelling gear 46 drives track pad 51 and head movable stand 24 by connecting rod 47, bookbinding head 26 is installed on the head movable stand 24, head movable stand 24 slides on the horizontal guide rail 49, what drive bookbinding hand 31 vertically moved back and forth is longitudinal tie 29, bookbinding hand 31 slides on the Der Laengslenker 48, the bottom of pull bar 29 is contained in the track of track pad 51 by the pin cunning, track pad 51 slides on the longitudinal rail 50 that connects firmly with stapler body 54, and bookbinding hand 31 drives orders hook plate 52 in the bookbinding heads 26.
Head movable stand 24 drives bookbinding heads 26 move left and right, and track pad 51 drives by pull bar 29 and bookbinding hand 31 and orders hook plate 52 and move up and down simultaneously, moves the online dynamic bookbinding action of finishing the bookbinding head with the level of ordering hook plate with vertically compound.
In the relevant position of bookbinding head 26, correspondence is provided with adjustable height and carries out the highly tight hook mechanism 43 of locking by lock handle 42, and the hook plate 52 of ordering that connects firmly on bookbinding hand 31 cooperates bookbinding with tight hook mechanism 43.
Fig. 1, Fig. 2 and shown in Figure 3, the rotation output of motor 1 comprises: drive by the engaged transmission between each gear and send book head sprocket 4, drive the parallel four limit types that are made of crank 34 and slotting book plate 41 by cam 38, connecting lever 39 and extension spring 40 and insert book mechanism; Travelling gear 46 drives track pad 51 and head movable stand 24 by connecting rod 47, drives receipts book wheel 33 by receiving book sprocket wheel 5, and the driven in synchronism power source 10 of cutting book list unit as three faces.
Fig. 2 illustrates, in the present embodiment, clutch plate 28 by Electromagnetic Drive control is set between pull bar 29 and bookbinding hand 31, sending book along the line, photo-electric is set does not respectively have obedient detecting sensor 21 and how obedient detecting sensor 22, with the nothing card signal of each sensor output and how obedient signal as the Electromagnetic Drive control signal.Wherein, how obedient detecting sensor 22 can adopt the thickness measuring microswitch.
Fig. 1 illustrates, and is sending receipts along the line everywhere, and stifled book microswitch 8 is set respectively, serves as to shut down control signal with the output signal of microswitch 8.In case stifled book phenomenon occurs, machine can be reported to the police and shut down immediately.The signature output of cutting book list unit 10 at three faces is provided with counting photoelectric sensor 12, and count display is set, and is used to realize the direct counting of single this signature.
Shown in Figure 1, electromagnetic braking motor 1 is at first sent into power three faces and is cut book list unit 10, and imports the unit of stapling together through decelerator 2, Hooks coupling universal coupling 3 simultaneously.Power is achieved as follows the function of four aspects after entering the unit of stapling together:
1, driving head movable stand 24 by driving gear 37, idler gear I 35, idler gear II 36 and travelling gear 46 and connecting rod 47 does reciprocating linear motion along horizontal guide rail 49, connecting rod 47 is the center with connecting rod pivot 32 simultaneously, connecting rod 47 1 ends driving track pad 51 longitudinally guide rail 50 moves up and down, and track pad 51 drives pull bar 29 again and moves up and down along bearing 30.If normal and intact card of signature or how obedient phenomenon, be installed in electromagnet 27 dead electricity on the bookbinding hand 31, under the effect of stage clip thereon of the mandrel of electromagnet 27, the clutch plate 28 that is connected on the electromagnet mandrel is moved to pull bar 29 directions in bearing 30, and be against on the side of pull bar 29, when the notch on the pull bar 29 is moved upwards up to when consistent with clutch plate 28 positions, clutch plate 28 slips in the notch of pull bar 29, at this moment pull bar 29 drives bookbinding hands 31 by clutch plate 28 and moves up and down, and bookbinding hand 31 drives to be ordered hook plate 52 and move up and down and realize bookbinding.If lack obedient phenomenon, electromagnet 27 gets electric work, and the electromagnet mandrel drives 28 recession of clutch plate, and clutch plate 28 and pull bar 29 are broken away from.In concrete the enforcement, shown in Figure 4, bookbinding hand 31 is not in highest position when having the card shutdown in order to make, and is not impaired to guarantee the bookbinding head, in the present embodiment, on the relevant position of stapler body 54, high-order proximity transducer 53 is set.Only do not have under " not having the signal of subsides " that obedient detecting sensor 21 produces control simultaneously in " synchronizing signal " that high-order proximity transducer 53 produces and photo-electric, electromagnet 27 just electric, clutch plate 28 is just separated with pull bar 29.If how obedient phenomenon, many obedient detecting sensors produce " pasting signal " more, electromagnet 27 same electric work, the electromagnet mandrel drives 28 recession of clutch plate, clutch plate 28 and pull bar 29 are thrown off, cause has the control of " synchronizing signal " of proximity transducer 53 generations, makes bookbinding hand 31 stop bookbinding when being in the limes superiors position.
2, by driving gear 37, idler gear I 35, idler gear II 36 and travelling gear 46 power is passed to and send book head sprocket 4, driving send book chain 20 at the uniform velocity to travel forward, send the book pawl 18 that pushes away on the book chain 20 that signature 19 is promoted forward, send into the bookbinding district and bind, sticker will be through the detection of no obedient detecting sensor 21 and how obedient detecting sensor 22 when being fed forward.
3, to 45 power is passed to receipts book sprocket wheel 5 by gear driving gear 37, idler gear I 35, idler gear II 36, bevel gear, drive receipts book roller 6 by receiving book sprocket wheel 5, will insert books and periodicals three faces that are sent to that hold up by slotting book plate 41 in the book mechanism by two groups to the receipts book wheel that rolls and cut on the whole bookshelf 7 of book list unit 10.Slotting book mechanism wherein is made of crank 34, cam 38, connecting lever 39, extension spring 40 and slotting book plate 41.
4, driving the cam 38 of inserting book mechanism by driving gear 37 and idler gear II 36 rotates, cam 38 drives connecting lever 39 swings, under the effect of extension spring 40, drive crank 34 swings, crank 34 drives again to be inserted book plate 41 and pumps books and periodicals are held up from sending the book chain, and three faces of sending into are cut in the book list unit 10.
Fig. 1 illustrates simultaneously, stapling together, book list unit is cut in unit, three faces and the modular combination of receiving between the obedient unit also comprises: three faces are cut book list unit 10 and are accepted from receiving the signature that book roller 6 is sent into its whole bookshelf 7, receive obedient unit and cut the signature output of book list unit 10 with its input three faces that are undertaken on of receiving book platform 16, and by dialling book plate 13, electromagnet II 14 these work of realization branch.Receive obedient unit receipts book motor 15 independently is set.
Motor is sent power into three faces and is cut after the book list unit, drives the eccentric wheel work of ripper both sides by gear drive, and eccentric wheel drives both sides cutting knife 9 and seals cutting knife 11 and pumps.Pass through belt transmission, whole bookshelf 7 is sent into books and is cut the district, feeding device in the ripper rises the location automatically, the world burr of the descending excision book of side cutting knife on both sides, feeding device falls then, and book advances by the band transmission, and backstop rule are risen the location synchronously, seal cutting knife and fall to excising sealing of books, finish the work that cuts of whole books and periodicals.The books and periodicals that cut advance by the band transmission, behind sensor for countering 12 countings, send into the receipts book platform 16 of receiving obedient unit automatically.If accumulative total is received the book amount and reached predetermined number, electromagnet II 14 gets electric work drive group book plate 13 and advances, and a book of stirring wherein staggers itself and front and back books, reaches the purpose of branch basis, counting.So just finished from manually take page or leaf, automatically send book, bind, cut, receive the overall process of book.If use the unit of stapling together separately, the books and periodicals after then ordering will be collected on the book platform automatically.
Electric control theory:
Referring to Fig. 5, Fig. 6 and Fig. 7, when photo-electric does not have obedient detecting sensor SL1 and has detected sticker, module PLC holds electricly (shown in Figure 5) at its X0, make its Y0 end no signal, KA4 relay electric-loss (shown in Figure 6) among Fig. 5, the contact disconnects, and electromagnet YV1 does not have electricity and does not work, the engagement of electromagnetic and mechanical clutch, the work of bookbinding head.When no sticker, photoelectric sensor output " does not have the signal of subsides ", and X0 hold dead electricity, and the Y0 end has signal, among Fig. 5 the KA4 relay get electric, the closing of contact, electromagnet YV1 gets electric work, the electromagnetic and mechanical clutch disconnects, and binds head and does not work.Simultaneously, play a part synchronous reset PLC end Y0, be stopped at upper limit position to guarantee head near switch S L2.
During many cards, because of sticker is super thick, is used for the microswitch SQ4 (Fig. 5) that many cards detect and produces signals, X2 holds, module PLC is in its Y0 end output signal, among Fig. 6 the KA4 relay get electric, the closing of contact, electromagnet YV1 gets electric work, and the electromagnetic and mechanical clutch disconnects, and the bookbinding head is not worked.Equally, play a part synchronous reset PLC end Y0, be stopped at upper limit position to guarantee head near switch S L2.
After the counting photoelectric sensor detects sticker among Fig. 7, give signal of count display, the counter accumulated counts is once.Counting photoelectric sensor no signal when no sticker, counter is accumulated counts not.After counter was added to this present count of branch, 2. 4. holding of counter was closed, and this electromagnet of the branch YV2 among Fig. 6 gets electric work, realizes dividing this.
In concrete the enforcement; near the bookbinding head of the unit of stapling together and the three faces book passage place of walking of cutting book list unit be equipped with the microswitch 8 that detects paper jam, after the paper jam phenomenon takes place, i.e. one of microswitch SQ1 or SQ2 and SQ3 closure among Fig. 5; the X13 of module PLC or X14 hold signal; control its Y7 end no signal by PLC, KA1 relay electric-loss among Fig. 6, the KA1 contact disconnects among Fig. 7; frequency converter (FR-E540-7.5K-CH) quits work; main shut-down system after fault is got rid of, can continue start.