CN2810713Y - Float valve tray - Google Patents

Float valve tray Download PDF

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Publication number
CN2810713Y
CN2810713Y CN 200520110702 CN200520110702U CN2810713Y CN 2810713 Y CN2810713 Y CN 2810713Y CN 200520110702 CN200520110702 CN 200520110702 CN 200520110702 U CN200520110702 U CN 200520110702U CN 2810713 Y CN2810713 Y CN 2810713Y
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CN
China
Prior art keywords
valve
float valve
plate
tower
column plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 200520110702
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Chinese (zh)
Inventor
潘国昌
杨宝华
谢润兴
陈利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING ZEHUA CHEMICAL ENGINEERING Co Ltd
Original Assignee
BEIJING ZEHUA CHEMICAL ENGINEERING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN 200520110702 priority Critical patent/CN2810713Y/en
Application granted granted Critical
Publication of CN2810713Y publication Critical patent/CN2810713Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a tower tray for a float valve, which belongs to the technical field of air-and-liquid contact mass transfer in the oil refining, petrifaction and chemical industries. The tower tray for the float valve comprises a tower plate, a liquid falling plate, the float valve, a bubbling promotion machine and a liquid receiving tray, wherein the tower plate is arranged on the center of a tower body; the liquid receiving tray is arranged on one side of the tower plate and provided with air rising holes; the bubbling promotion machine is covered on the air rising holes of the liquid receiving tray; the liquid falling plate is arranged on the other side of the tower plate; a liquid falling pipe is composed of the liquid falling plate and the wall of the tower; the float valve is arranged in a float valve hole on the tower plate and composed of a valve surface and valve legs; one to six bridge-shaped bulges are arranged on the valve surface; the bubbling promotion machine is the strip-shaped bubbling promotion machine or the tapering-shaped bubbling promotion machine. The tower tray for the float valve designed by the utility model changes the structure of the existing tower tray for the float valve, and the connecting region of the tower plate can be provided with the float valve to enable the contact surface area of air and liquid, the efficiency of the tower plate and the production capacity to be increased.

Description

A kind of float valve tray
Technical field
The utility model relates to a kind of float valve tray, belongs to gas-liquid contact mass transfer technical field in oil refining, petrochemical industry and the chemical industry, is oil refining, the main member on rectifying column and absorption tower in the petrochemical industry, and particularly a kind of warp is the high-effect tower tray of optimization comprehensively.
Background technology
Learn in the industry in oil refining, petrochemical industry, China, tower tray is one of visual plant of separating mixture, and it plays an important role to product yield, quality, energy consumption, cost etc.Domestic and international application is traditional V1 (domestic title F1) float valve tray the most widely at present, but it can not satisfy requirements such as the industry volume increase of present China, upgrading, consumption reduction, its reason is that this tower tray has following problem: 1. valve face is airtight, valve face upper area gas-liquid contact condition is relatively poor, makes the gas-liquid mass transfer decrease in efficiency.2. when improving load, making progress after the air-flow between valve opening liquidates to spray makes liquid entrainment increase decrease in efficiency.3. gas flow valves ambient radiation makes liquid dispersion increase decrease in efficiency.4. after supernatant liquid flows into tower tray from chord downcomer, skewness, middle flow velocity height, both sides form refluxes and the stagnant wake, makes part under the plate efficiency.5. the liquid that flows in downspout, it is few to contain bubble, static pressure height, easy-to-leak liquid, column plate liquid level inequality.6. circular F1 float valve easily rotates, comes off and has a strong impact on operation on the column plate.7. the chord downcomer design is unreasonable, fails to bring into play greatest benefit.8. traditional column plate connected mode has taken many mass transfer effective areas, and column plate flux and efficient are all descended to some extent.
Summary of the invention
The purpose of this utility model is to propose a kind of float valve tray, changes the structure of existing float valve tray, makes the long-pending increase of gas-liquid contact surface, improves plate efficiency, increases production capacity.
The float valve tray of the utility model design comprises column plate, down-flow plate, float valve, bubbling promoters and seal pot; Column plate places the central authorities of tower body, and seal pot places a side of column plate, has air rising hole on the seal pot, the bubbling promoters covers on the air rising hole of seal pot, down-flow plate places the opposite side of column plate, and down-flow plate and tower wall constitute downspout, and float valve places in the float valve hole on the column plate; Float valve is made up of valve face and valve leg, 1~6 bridge shape projection is arranged on the valve face, three of projection are separated with valve face, and one side links to each other with valve face, and swell at the middle part, bump height is 5~8mm, form hole with valve face, the hole highest point is 1~5mm, and the valve leg comprises liquid-facing side valve leg and downstream valve leg, liquid-facing side valve leg hangs down 0~3mm than the wide 0~10mm of downstream valve leg; The bubbling promoters is a bar shaped bubbling promoters, strike out a ∏ shape platform by lath, high 16~the 30mm of platform, table top has valve opening or sieve aperture, the updrift side of platform is found a baffle plate, baffle plate exceeds table top 16~30mm, ∏ shape platform covers on the air rising hole of seal pot, or be a tapering shape bubbling promoters, by half six rib truncated cones, meet liquid level plug-in unit and downstream plug-in unit and form, meet the liquid level plug-in unit and be connected with the big end of half six rib truncated cones, the downstream plug-in unit is connected with the small end of half six rib truncated cones, half six rib truncated cones cover on the air rising hole of seal pot, have the aperture that diameter is 4~6mm on 3 faces of half six rib truncated cones and the downstream plug-in unit face.
The valve face of the float valve in the above-mentioned float valve tray is circle or rectangle, and when the valve face of float valve was circle, the float valve pore area on the column plate had the anti-projection of revolving.
The column plate of above-mentioned float valve tray is formed by connecting by polylith.One side of every block of column plate is provided with self beam, passage and bar hole, and opposite side is provided with boss, valve opening and is connected tongue.
The float valve tray of the utility model design, the experimental result with prior art (F1 or V1 float valve tray) compares under the same conditions, and technical indicator of the present utility model obviously is better than prior art, sees Table one.Commercial application relatively see Table two.
Table one:
Production capacity Plate efficiency Pressure drop Operating flexibility Make installation cost
Experimental index Improve 20~40% than F1 float valve Improve 10~15% than F1 float valve Reduce by 5~10% than F1 float valve Enlarge>40% than F1 float valve The float valve punch die is slightly complicated, and cost increases few
Table two:
Production capacity Plate efficiency Pressure drop Operating flexibility Make installation cost
Commercial Application Improve 30~50% than F1 float valve, some devices>50% Improve 10~20% than F1 float valve Reduce by 10~20% than F1 float valve Enlarge 40% than F1 float valve Install more simple
Description of drawings
The floor map of the float valve tray that Fig. 1 designs for the utility model.
Fig. 2 is the A-A profile of Fig. 1.
Fig. 3 is the B-B profile of Fig. 1.
Fig. 4 and Fig. 5 are respectively the schematic diagrames of the float valve of two kinds of different structures used in the float valve tray.
Fig. 6 is the schematic diagram that float valve produces thrust.
Fig. 7 is a float valve top bubbling schematic diagram.
Fig. 8 is the valve opening figure that prevents that circular float valve rotation from designing.
Fig. 9 is the structural representation of bubbling promoters used in the float valve tray.
Figure 10 (a) and Figure 10 (b) are respectively the structural representations of seeing another kind of bubbling promoters from fore-and-aft direction.
Figure 11 is the structural representation of column plate column plate when having polylith to be connected.
Figure 12 is the profile of Figure 11.
Figure 13 is two column plate connection status profiles.
Among Fig. 1~Figure 13,1 is the tower wall, and 2 is seal pot, 3 is the bubbling promoters, 4 float valves for the band bridge opening, and 5 is column plate, 6 is polylith column plate bonding pad, and 7 is the broken-line type down-flow plate, and 8 is downspout, 9 is valve face, and 10 is bridge shape projection, and 11 is gas passage (slit), 12 is valve limit gas passage, and 13 is liquid-facing side valve leg, and 14 is the downstream valve leg, 15 is pore on the leg, and 16 is valve opening, and 17 are the anti-projection of revolving, 18 is ∏ shape platform, and 19 is baffle plate, and 20 is half six rib truncated cone surfaces, 21 for meeting the liquid level plug-in unit, and 22 is aperture, and 23 is the downstream plug-in unit, 24 is snap close, and 25 is column plate, and 26 is self beam, 27 is passage, 28 is bar hole, and 29 is boss, and 30 for connecting tongue, the 31st, air rising hole, the 32nd, sieve aperture.
The specific embodiment
The float valve tray of the utility model design, its structure such as Fig. 1, Fig. 2 and shown in Figure 3 comprise column plate 5, down-flow plate 7, float valve 4, bubbling promoters 3 and seal pot 2; Column plate 5 places the central authorities of tower body, and seal pot 2 places a side of column plate 5, has air rising hole 31 on the seal pot 2, and bubbling promoters 3 covers on the air rising hole 31 of seal pot 2, and down-flow plate 7 places the opposite side of column plate, and down-flow plate 7 constitutes downspout 8 with tower wall 1.
The structure of float valve is made up of valve face 9 and valve leg as shown in Figure 4 and Figure 5, and 1~6 bridge shape projection 10 is arranged on the valve face, three of projection are separated with valve face 9, one side links to each other with valve face, the middle part protuberance, and bump height is 5~8mm, form hole 11 between protuberance and the valve face, the hole highest point is 1~5mm, and this hole becomes gas passage, and the valve leg comprises liquid-facing side valve leg 13 and downstream valve leg 14, liquid-facing side valve leg 13 hangs down 0~3mm than downstream valve leg 14 wide 0~10mm.The float valve tray of the utility model design, at the air-locked problem of traditional float valve valve face, backed down 1~6 bridge opening at the float valve valve, therefrom level ejection of air-flow, form countless micro-bubbles, as shown in Figure 6 and Figure 7, for the contact of gas-liquid two-phase provides a large amount of mass transfer surfaces long-pending, therefore improved mass-transfer efficiency; Reduce the air velocity of ejection in valve edge 12 simultaneously by the air-flow of ejection in the slit 11, thereby reduced entrainment.The design of special valve leg makes air-flow produce thrust, promotes liquid and advances with certain direction, makes float valve of the present utility model have guidance quality to liquid.Three supporting legs of the circular float valve of tradition are uniformly, air-flow to around homogeneous radiation, and the width of valve leg of the present utility model just is different.Meet the valve leg that comes flow path direction in the upstream and remove the wide 5~10mm of valve leg width of flow path direction, highly low 0~3mm than the downstream.From mechanical analysis as can be known, this makes air-flow promote liquid downstream and quickens to flow (being guide effect), thereby can reduce the liquid layer thickness on the column plate, and minimizing is carried secretly, and production capacity is improved; Eliminate fluid stagnation district on the tower tray, liquid stream is evenly distributed, reduce back-mixing, thereby efficient is improved.
The valve face of the float valve in the above-mentioned float valve tray is circle or rectangle, as shown in Figure 4 and Figure 5, when the valve face of float valve is rectangle, has pore 15 on the downstream valve leg of float valve.When the valve face of float valve when being circular, the float valve hole 16 on the column plate has the anti-projection 17 of revolving, and circular float valve can not be rotated, thereby avoids wearing and tearing and cause float valve to come off, as shown in Figure 8.
The utility model has designed the bubbling promoters, and this is that it is few to contain bubble because of the liquid that flows into column plate from downspout, the static pressure height, easy-to-leak liquid, mass transfer is bad, and the effect of bubbling promoters is an attenuate import liquid layer, reduce hydraulic shock, and the formation negative pressure, make the easier liquid layer that enters of air-flow that it is blown pine thus, form bubbling, enlarge the area of air-flow contact, improved mass-transfer efficiency.Use the bubbling promoters can also eliminate the entrance region leakage, make full column plate liquid layer even, help raising the efficiency, improve production capacity, increase operating flexibility.A kind of structure of bubbling promoters as shown in Figure 9, strike out a ∏ shape platform 18 by lath, high 16~the 30mm of platform, table top has valve opening 16 or sieve aperture 32, the updrift side of platform is found a baffle plate 19, baffle plate exceeds table top 16~30mm, and ∏ shape platform covers on the air rising hole 31 of seal pot 2.When liquid flows to the bubbling promoters in downspout after, be subjected to the effect of baffle plate 19, cross baffle plate 19, its rear portion forms negative pressure.Simultaneously, because table top has certain altitude, make liquid layer attenuation on it, thereby reduced the static pressure of liquid.This two effect all makes the gas of column plate below with the float valve of fast speeds by sieve aperture 32 or float valve hole 16, forms stronger bubbling, contains more bubble in the liquid thereby make, and the gas-liquid contact condition that is beneficial to bubbling promoters back is good.The high velocity liquid stream of having avoided simultaneously falling in the downspout has reduced the serious leakage in this place to the one or two impact of arranging float valve.Can make liquid be blown " pine " by gas in addition, make the liquid layer on the column plate more even once entering column plate.These have all improved mass-transfer efficiency and production capacity.The another kind of structure of bubbling promoters is a tapering shape bubbling promoters, shown in Figure 10 (a) and Figure 10 (b), by half six rib truncated cones 20, meet liquid level plug-in unit 21 and downstream plug-in unit 23 is formed, meeting liquid level plug-in unit 21 is connected with the big end of half six rib truncated cones 20, downstream plug-in unit 23 is connected with the small end of half six rib truncated cones 20, half six rib truncated cones 20 cover on the air rising hole 31 of seal pot 2, have the aperture 22 that diameter is 4~6mm on 3 faces of half six rib truncated cones and the downstream plug-in unit face.Because meeting liquid level stops the high-speed liquid that falls in downspout, make gas more easily from aperture 22, pass through to form bubbling.Near downcomer outlet port, be arranged in order many such tapering shape bubbling promoters, can play the effect of bar formula bubbling promoters simultaneously.
The column plate of the float valve tray of the utility model design is formed by connecting by polylith column plate 25.The structure that polylith column plate 25 connects as shown in figure 13, column plate structure such as Figure 11 and shown in Figure 12, the one side is provided with self beam 26, passage 27 and bar hole 28, opposite side is provided with boss 29, valve opening 16 and is connected tongue 30.The coupling part will take very large tracts of land on traditional column plate, this part does not have the air communication mistake, the gas-liquid contact condition is relatively poor, the production capacity and the efficient of column plate have been reduced, design feature of the present utility model is, opens valve opening in the column plate bonding pad, puts float valve, thereby overcome above-mentioned shortcoming, shortened installation work-hour.From Figure 11 and Figure 12 as can be seen, column plate 25 is the rectangle metal sheet, on long limit, rectangle left side self beam 26 is arranged, and offers the passage 27 of row's size greater than float valve by the float valve pitch of holes on the plate face of its top, on each passage 27 right side one bar hole 28 is arranged; Long limit is provided with a bridge shape boss 29 on the right side of rectangle column plate, and its height of projection equals thickness of slab, and position corresponding with above-mentioned passage 27 on the boss has float valve hole 16, and edge, long limit, right side has zigzag to connect tongue 30.Figure 13 is the scheme of installation of two blocks of column plates, installation is that the connection tongue 30 on the tray deck is inserted in the bar hole 28 of another piece tray deck that is complementary with it with 45 °~90 ° inclination angle, then with two tray deck horizontal, then connect tongue 30 and bar hole 28 and link mutually, boss 29 can make two tray decks connect thick height unanimity.Because of two plates tight pressings, its gap is very little, so easy-to-leak liquid not, this hinge joint also reaches very high strength, so can bear very big load.
The utility model makes improvements downspout entrance section shape, makes the long increase in weir, and overflow intensity reduces; The improvement of downcomer outlet port cross sectional shape increases column plate bubbling area area.This two measure has all improved the production capacity of high-effect column plate.

Claims (3)

1, a kind of float valve tray is characterized in that this float valve tray comprises column plate, down-flow plate, float valve, bubbling promoters and seal pot; Described column plate places the central authorities of tower body, and seal pot places a side of column plate, has air rising hole on the seal pot, the bubbling promoters covers on the air rising hole of seal pot, down-flow plate places the opposite side of column plate, and down-flow plate and tower wall constitute downspout, and float valve places in the float valve hole on the column plate; Described float valve is made up of valve face and valve leg, 1~6 bridge shape projection is arranged on the valve face, three of projection are separated with valve face, and one side links to each other with valve face, and swell at the middle part, bump height is 5~8mm, form hole with valve face, the hole highest point is 1~5mm, and the valve leg comprises liquid-facing side valve leg and downstream valve leg, liquid-facing side valve leg hangs down 0~3mm than the wide 0~10mm of downstream valve leg; Described bubbling promoters is a bar shaped bubbling promoters, strike out a ∏ shape platform by lath, high 16~the 30mm of platform, table top has valve opening or sieve aperture, the updrift side of platform is found a baffle plate, baffle plate exceeds table top 16~30mm, ∏ shape platform covers on the air rising hole of seal pot, or be a tapering shape bubbling promoters, by half six rib truncated cones, meet liquid level plug-in unit and downstream plug-in unit and form, meet the liquid level plug-in unit and be connected with the big end of half six rib truncated cones, the downstream plug-in unit is connected with the small end of half six rib truncated cones, half six rib truncated cones cover on the air rising hole of seal pot, have the aperture that diameter is 4~6mm on 3 faces of half six rib truncated cones and the downstream plug-in unit face.
2, float valve tray as claimed in claim 1, the valve face that it is characterized in that wherein said float valve is circle or rectangle, when the valve face of float valve is rectangle, has pore on the downstream valve leg of float valve, when the valve face of float valve was circle, the float valve pore area on the column plate had the anti-projection of revolving.
3, float valve tray as claimed in claim 1 is characterized in that described column plate is formed by connecting by the polylith column plate, and a side of every block of column plate is provided with self beam, passage and bar hole, and opposite side is provided with boss, valve opening and is connected tongue.
CN 200520110702 2005-06-24 2005-06-24 Float valve tray Expired - Lifetime CN2810713Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200520110702 CN2810713Y (en) 2005-06-24 2005-06-24 Float valve tray

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Application Number Priority Date Filing Date Title
CN 200520110702 CN2810713Y (en) 2005-06-24 2005-06-24 Float valve tray

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102671405A (en) * 2012-05-31 2012-09-19 南京德邦金属装备工程股份有限公司 Three-dimensional bubbling promoter
CN104888484A (en) * 2015-06-23 2015-09-09 上海协升化工科技有限公司 Novel plug-in tray group connecting structure
CN105921096A (en) * 2016-06-06 2016-09-07 大连理工大学 Folding block tower plate connecting structure
CN109621476A (en) * 2018-11-26 2019-04-16 延安大学 Disperse descending liquid valve tower
CN111565811A (en) * 2017-12-27 2020-08-21 科氏-格利奇有限合伙公司 Contact tray for mass transfer column
CN115243777A (en) * 2020-03-06 2022-10-25 环球油品有限责任公司 Bubble promoting device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102671405A (en) * 2012-05-31 2012-09-19 南京德邦金属装备工程股份有限公司 Three-dimensional bubbling promoter
CN104888484A (en) * 2015-06-23 2015-09-09 上海协升化工科技有限公司 Novel plug-in tray group connecting structure
CN105921096A (en) * 2016-06-06 2016-09-07 大连理工大学 Folding block tower plate connecting structure
CN111565811A (en) * 2017-12-27 2020-08-21 科氏-格利奇有限合伙公司 Contact tray for mass transfer column
US11364451B2 (en) 2017-12-27 2022-06-21 Koch-Glitsch, Lp Contact tray for a mass transfer column
US11724211B2 (en) 2017-12-27 2023-08-15 Koch-Glitsch, Lp Contact tray for a mass transfer column
CN109621476A (en) * 2018-11-26 2019-04-16 延安大学 Disperse descending liquid valve tower
CN115243777A (en) * 2020-03-06 2022-10-25 环球油品有限责任公司 Bubble promoting device

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20150624

Granted publication date: 20060830