CN2806521Y - Active carbon non-woven fabric - Google Patents

Active carbon non-woven fabric Download PDF

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Publication number
CN2806521Y
CN2806521Y CN 200520102575 CN200520102575U CN2806521Y CN 2806521 Y CN2806521 Y CN 2806521Y CN 200520102575 CN200520102575 CN 200520102575 CN 200520102575 U CN200520102575 U CN 200520102575U CN 2806521 Y CN2806521 Y CN 2806521Y
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active carbon
layer
nonwoven
nonwoven fabric
evenly
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CN 200520102575
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谢道训
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Abstract

The utility model discloses an active carbon non-woven fabric which comprises a non-woven fabric layer, wherein active carbon layers each of which is composed of granules in the powdery structure the non-woven fabric layer are uniformly adsorbed and fused from the layer inner part to the surface layer of the non-woven fabric layer, and an active carbon fusing structure is composed of a part of each of the active carbon layers, which penetrate in a basal body of the non-woven fabric layer. The active carbon non-woven fabric of the utility model has the advantages of high adsorbing capacity, high bacteriostatic capacity, thin thickness, good ventilation properties, easy forming by thermal sealing, good environment protecting effect and good simplifying effect. The utility model has high adsorbing capacity to organic macromolecular substances, and has high removing capacity to coloring matter of a micro constituent in liquid, odorants, etc. The utility model is convenient to be made into different active carbon products.

Description

Active carbon nonwoven fabric
Technical field
The utility model relates to active carbon nonwoven fabric.
Technical background
The cloth with active carbon of general industry production, be that the method that activated carbon powder and fiber utilization is synthetic is made active carbon cloth, its technological process of production complexity, the product cost is too high, and can weaken and produce gauffer via the reactivity of washing back cloth cover charcoal, just belong to this kind as application number 01137385.7 Chinese invention patent, it discloses " active carbon fiber felt; the continuous preparation method of cloth ", by fibrillation at the uniform velocity by dry behind the preprocessor that 2% ammonium phosphate solution is housed, carbonization under 300~450 ℃ of conditions then, activation and obtaining under 850~1300 ℃ and nitrogen and steam mist condition at last; Make in active carbon dusting mode in addition, cloth cover is given forming the glue surface layer after the gluing earlier, on the glue surface layer, sprinkle activated carbon powder and form active carbon layer, the processing cloth cover of on active carbon layer, fitting.Its integral fabric adsorptivity difference and resistance to water are not good, and the reactivity of the cloth of above-mentioned active carbon cloth cover charcoal after washing can weaken and to produce the gauffer problem still unresolved.There is active carbon to mix again and processes through immersion way, make activated carbon powder attach to nonwoven fabric, form product through the processing oven dry again with nonwoven fabric with glue.It is not only inhomogeneous but also not firm that this product activated carbon powder attaches to nonwoven fabric, do not produce matured product at present as yet, only is applied to the part filtering material.Nonwoven fabric has heat resistance, dissolubility resistent and good water permeability, and has certain water absorbing capacity, is cloth or weaves cotton cloth incomparable.03231443.4 1 kinds of application numbers are health-care compound cloth treated to comprise that composite bed is formed by directly mixing by activated carbon particles and adhesive as the nonwoven fabric of base material and the compound composite bed that contains activated carbon particles on it.Composite bed can be compounded on the nonwoven fabric as base material by simple heating.And thisly leave the making that adhesive promptly can't be finished product, and, must reduce the adsorption capacity and the absorption bacteriostasis of product for a large amount of uses of adhesive, be unfavorable for the environmental protection of product and simplify effect, and the burn-in effects service life of adhesive.Folder charcoal nonwoven fabric is to make through special process is compound putting the high-quality granular activated carbon in the middle of the two-layer nonwoven, has the carbon content height, the adsorption cleaning excellent performance; though the dry linting phenomenon can not take place, the technology simple coarse, thickness is big; only be fit to make various active carbon filters, the scope of application is limited.
Summary of the invention
Technical problem to be solved in the utility model is to provide at prior art that the absorption bacteriostasis is strong, the thin thickness good permeability, be easy to the effective active carbon nonwoven fabric of thermal synthesis type, environmental protection and simplification, it has very strong adsorption capacity to the organic polymer material, and the micro constitutent pigment in the liquid, odorous substance etc. are had height removal ability, be convenient to make different activities charcoal product.
The utility model solves the problems of the technologies described above the technical scheme that is adopted: active carbon nonwoven fabric, comprise nonwoven layer, concrete technical measures also comprise: nonwoven layer by in the layer to aspect also evenly absorption melt and have the active carbon layer that constitutes by the floury structure particle, active carbon layer infiltrates part in the nonwoven layer matrix and constitutes active carbon and merge and tie.
The measure of taking for the optimization such scheme specifically comprises:
For adapting to different use occasions and environment, activated carbon powder powder structure particles distribution proportion in nonwoven layer is 1%~100% in the active carbon that can the produce fusion knot.
For obtaining better products, active carbon content accounts for 5%~60% of corresponding nonwoven fabric and active carbon total amount in the active carbon fusion knot; Floury structure particle diameter in the active carbon layer is 20~420 orders, and shared percentage by weight is that methylene blue accounts for 1.2%, and moisture content accounts for 10%, and ash accounts for 5%, and iron content accounts for 0.01%, and pH value is 7~9; The nonwoven fabric aspect quantitatively be 8~120 the gram/square metre, longitudinal fracture intensity is 2~120N/5cm, thickness is 0.1~10mm.
Further prioritization scheme, the product of the effect that obtains has nonwoven layer and even absorption is melted on the active carbon aspect.
Prioritization scheme further, the product of the effect that obtains, nonwoven layer through even absorption melt have the compound nonwoven cloth layer more evenly absorption melt the knot active carbon layer, and active carbon layer infiltrates part in the compound nonwoven cloth layer matrix down and also constitutes active carbon and merge knot; The active carbon aspect again through even absorption melt have the compound nonwoven cloth layer again more evenly absorption melt and have nonwoven layer.
Above-mentioned nonwoven layer is expected for being pulverized by wood pulp, the composite fibre material list solely or in proportion mixes after fiber evenly becomes net arrangement evenly to go up net forming, imposes the pulp air-lay process non-weaving cloth that adhesive is made at surface selectivity; The compound nonwoven cloth layer is for evenly to become net arrangement evenly to go up the mixing pulp air-laid nonwoven fabric of net forming by mixture through fiber; This mixture is pulverized material, composite fibre material list by wood pulp and solely or is in proportion mixed, and mixes composition mutually with activated carbon powder powder structure particles in proportion again.
Compared with prior art, the utility model by nonwoven layer by in the layer to aspect evenly absorption melt and have the active carbon layer that constitutes by the floury structure particle, active carbon layer infiltrates part in the nonwoven layer matrix and constitutes active carbon and merge knot.This fusion is bolted and close active carbon and nonwoven fabric is fused into one, the thin thickness good permeability, and keep the absorption bacteriostasis strong, be easy to thermal synthesis type, environmental protection and simplification are effective, it has very strong adsorption capacity to the organic polymer material, and the micro constitutent pigment in the liquid, odorous substance etc. are had height removal ability, is convenient to make different activities charcoal product.By being sorbing material, adopt advanced technologies with high quality powdered activated carbon: forward and backward be mixed into to adopt between the net step shed the activated carbon powder step; Activated carbon powder is evenly adsorbed fusion within the nonwoven fabric matrix, make the said goods through adding HEAT SETTING again; And the forward and backward net step that is mixed into is finished by the blender and the moulded head cooperation of correspondence, this moulded head is that fiber evenly becomes net arrangement, it is as the fiber uniform distribution, provide the fibrage with air lay successively at arrival end to the port of export, its technology is simple, the easy miniaturization for the treatment of apparatus and efficient height.
Description of drawings
The product structure schematic diagram of Fig. 1 the utility model embodiment one;
The product structure schematic diagram of Fig. 2 the utility model embodiment two;
The product structure schematic diagram of Fig. 3 the utility model embodiment three.
The specific embodiment
Below in conjunction with embodiment the utility model is described in further detail.
Fig. 1 is to shown in Figure 3, active carbon nonwoven fabric, comprise nonwoven layer, nonwoven layer by in the layer to aspect also evenly absorption melt and have the active carbon layer that constitutes by the floury structure particle, the part that active carbon layer infiltrates in the nonwoven layer matrix constitutes active carbon fusion knot h, h is activated carbon powder powder structure particles distributed degrees in described nonwoven layer, for adapting to different use occasions and environment, activated carbon powder powder structure particles distribution proportion h/H in nonwoven layer is 1%~100% in the active carbon that can the produce fusion knot.For obtaining better products, active carbon content accounts for 5%~60% of corresponding nonwoven fabric and active carbon total amount in the active carbon fusion knot; Floury structure particle diameter in the active carbon layer is 20~420 orders, and shared percentage by weight is that methylene blue accounts for 1.2%, and moisture content accounts for 10%, and ash accounts for 5%, and iron content accounts for 0.01%, and pH value is 7~9; The nonwoven fabric aspect quantitatively be 8~120 the gram/square metre, longitudinal fracture intensity is 2~120N/5cm, thickness is 0.1~10mm.
Further prioritization scheme, the product of the effect that obtains has nonwoven layer and even absorption is melted on the active carbon aspect, and is shown in Figure 2.
Prioritization scheme further, the product of the effect that obtains, nonwoven layer through even absorption melt have the compound nonwoven cloth layer more evenly absorption melt the knot active carbon layer, and active carbon layer infiltrates part in the compound nonwoven cloth layer matrix down and also constitutes active carbon and merge knot; The active carbon aspect again through even absorption melt have the compound nonwoven cloth layer again more evenly absorption melt and have nonwoven layer.Above-mentioned nonwoven layer is expected for being pulverized by wood pulp, the composite fibre material list solely or in proportion mixes after fiber evenly becomes net arrangement evenly to go up net forming, imposes the pulp air-lay process non-weaving cloth that adhesive is made at surface selectivity; The compound nonwoven cloth layer is for evenly to become net arrangement evenly to go up the mixing pulp air-laid nonwoven fabric of net forming by mixture through fiber; This mixture is pulverized material, composite fibre material list by wood pulp and solely or in proportion mixed, and mixes composition mutually with activated carbon powder powder structure particles in proportion again, and is shown in Figure 3.
As shown in Figure 1, be embodiment one active carbon nonwoven fabric, nonwoven fabric bed thickness H, by in the layer to aspect also evenly absorption melt and have the active carbon layer that constitutes by the floury structure particle, active carbon layer infiltrates part in the nonwoven layer matrix and constitutes active carbon and merge knot h.This time nonwoven fabric can select for use heat to melt nonwoven fabric.The utlity model has gross thickness is H, has nonwoven layer 8a and active carbon layer 8b; The part that active carbon layer 8b infiltrates in the nonwoven layer 8a matrix constitutes active carbon fusion knot h.
Nonwoven layer is expected for being pulverized by wood pulp, the composite fibre material list solely or in proportion mixes in blender, after fiber evenly becomes the moulded head of net arrangement evenly to go up net forming, imposes the pulp air-lay process non-weaving cloth that adhesive is made at surface selectivity; Before be mixed into the net step and cooperate through the blender of correspondence and moulded head and finish nonwoven layer and make; Deliver to and shed the activated carbon powder step and implemented by the dusting head by transmitting guipure, finish even absorption in nonwoven layer and melt and have the active carbon layer that is made of the floury structure particle, active carbon layer infiltrates part in the nonwoven layer matrix and constitutes active carbon and merge knot h.Be mixed into the net step after this transmission guipure is delivered to and finish the nonwoven layer making through the blender and the moulded head cooperation of correspondence.This transmission guipure continues to deliver to alternative and imposes spray glue step and finished by glue-spraying device, certainly also can not spray glue, determine according to occasion or environment that product uses, deliver to the heating fixating shape step again, it comprise through the hot pressing roller roll, oven for drying and hot repressing roller roll process, deliver to product at last and batch step and be wound into through coiling machine
As shown in Figure 2, be embodiment two active carbon nonwoven fabrics, by in the layer to aspect also evenly absorption melt and have the active carbon layer that constitutes by the floury structure particle, active carbon layer infiltrates part in the nonwoven layer matrix and constitutes active carbon and merge knot h.Further prioritization scheme, the product of the effect that obtains has nonwoven layer and even absorption is melted on the active carbon aspect.This nonwoven fabric quantitatively be 8~120 the gram/square metre, longitudinal fracture intensity is 2~120N/5cm, thickness is 0.1~10mm, the utlity model has nonwoven layer 8a, active carbon layer 8b and last nonwoven layer 8c; The part that active carbon layer 8b infiltrates in the nonwoven layer 8a matrix constitutes active carbon fusion knot h, and nonwoven layer 8a thickness is H.
As shown in Figure 3, be embodiment three active carbon nonwoven fabrics, the utlity model has nonwoven layer 8a through even absorption melt have compound nonwoven cloth layer 8d more evenly absorption melt the described active carbon layer 8b of knot, and active carbon layer 8b infiltrates part in the compound nonwoven cloth layer 8d matrix down and also constitutes active carbon and merge knot h; The active carbon aspect again through even absorption melt have compound nonwoven cloth layer 8e again more evenly absorption melt and have nonwoven layer 8c.And nonwoven layer 8a is H with following compound nonwoven cloth layer 8d thickness.Above-mentioned nonwoven fabric quantitatively be 8~120 the gram/square metre, longitudinal fracture intensity is 2~120N/5cm, thickness is 0.1~10mm, nonwoven layer is expected for being pulverized by wood pulp, the composite fibre material list solely or in proportion mixes after fiber evenly becomes net arrangement evenly to go up net forming, imposes the pulp air-lay process non-weaving cloth that adhesive is made at surface selectivity; The compound nonwoven cloth layer is for evenly to become net arrangement evenly to go up the mixing pulp air-laid nonwoven fabric of net forming by mixture through fiber; This mixture is pulverized material, composite fibre material list by wood pulp and solely or is in proportion mixed, and mixes composition mutually with activated carbon powder powder structure particles in proportion again.
The utility model characteristics: the one, product odorless, tasteless, water insoluble and organic solvent; The 2nd, the about 500-1500m of the about 0.6-0.8ml/g specific area of micropore volume 2/ g; The 3rd, it has very strong adsorption capacity to the organic polymer material, and the micro constitutent pigment in the liquid, odorous substance etc. are had height removal ability, and the hole structure of high development is arranged, and is a kind of extremely good adsorbent; As inorganic gas NO, NO2, SO2, H2S, NHS, CO, CO2 and HF, SIF4 etc. good adsorption capacity is arranged all, organic compounds such as the inorganic chemical combinationization in the aqueous solution, dyestuff, stupid acid and heavy metal ion also there is good adsorption capacity, microorganism and bacterium are also possessed the good adsorption bacteriostasis, can reach 96-99% the bacteriostasis rate of mould; The 4th, be exceedingly fast so active carbon is Powdered its absorption and desorption rate, and more than 90% be micropore in the hole, for active carbon nonwoven fabric provides a large amount of specific areas; The 5th, the product that combines of nonwoven fabric and active carbon, active carbon has merged the characteristic of nonwoven fabric, makes the adsorption layer book, and easy miniaturization for the treatment of apparatus and high efficiency are convenient to make different activities charcoal product.
The utility model purposes:the one, recyclable easy decomposition, easy polymerization organic solvent, as trichloroethanes, stupid ethene, methyl methacrylate etc., and the recovered solvent quality is good, rate of recovery Gao Keda 99%; The 2nd, wastewater treatment, drink water purifying and purify air; The 3rd, the application in the oil product in the petrochemical industry, refining, desulfurization, deodorization, catalyst carrier, the inorganic chemical industry and the refining purification of pharmaceutical products; The 4th, the utilization of health care and bioengineering aspect can be used as also can purify the blood virus in the device of adsorbent, can be in order to make bandage and other deodorizing, antibacterial medical and hygiene article; The 5th, Application in Food Industry:all sweeteners, flavouring, edible oil and fat, beverage all use active carbon to carry out decolorizing and refining.The 6th, chemical protection and radiation protection, breathing mask, mouth mask and vest are typical case's representatives that active carbon nonwoven fabric is used; The 7th, can be applied to widely in the daily life:a, deodorizing---antibiotic De pad; Antibiotic sheet is put with length in b, hospital; C, mouth mask---antibiotic, deodorizing, filter poison; D, dirty filter screen, water pollution treatment filter screen e, the air-conditioning filter net handled of air; F, radiation proof filter screen; G, aquarium filter screen; H, deodorant for refregerator sheet; I, antibacterial and deodouring pillow etc.
Most preferred embodiment of the present utility model is illustrated, and various variations or the remodeling made by those of ordinary skills can not break away from scope of the present utility model.

Claims (6)

1. active carbon nonwoven fabric, comprise nonwoven layer, it is characterized in that: described nonwoven layer by in the layer to aspect also evenly absorption melt and have the active carbon layer that constitutes by the floury structure particle, described active carbon layer infiltrates part in the nonwoven layer matrix and constitutes active carbon and merge knot.
2. active carbon nonwoven fabric according to claim 1 is characterized in that: activated carbon powder powder structure particles distribution proportion in described nonwoven layer is 1%~100% in the described active carbon fusion knot.
3. active carbon nonwoven fabric according to claim 1 and 2 is characterized in that: active carbon content accounts for 5%~60% of corresponding nonwoven fabric and active carbon total amount in the described active carbon fusion knot; Floury structure particle diameter in the described active carbon layer is 20~420 orders, and shared percentage by weight is that methylene blue accounts for 1.2%, and moisture content accounts for 10%, and ash accounts for 5%, and iron content accounts for 0.01%, and pH value is 7~9; Described nonwoven fabric aspect quantitatively be 8~120 the gram/square metre, longitudinal fracture intensity is 2~120N/5cm, thickness is 0.1~10mm.
4. active carbon nonwoven fabric according to claim 1 and 2 is characterized in that: have nonwoven layer and even absorption is melted on the described active carbon aspect.
5. active carbon nonwoven fabric according to claim 1 and 2, it is characterized in that: described nonwoven layer through even absorption melt have the compound nonwoven cloth layer more evenly absorption melt the described active carbon layer of knot, and described active carbon layer infiltrates part in the compound nonwoven cloth layer matrix down and also constitutes active carbon and merge knot; Described active carbon aspect again through even absorption melt have the compound nonwoven cloth layer again more evenly absorption melt and have nonwoven layer.
6. active carbon nonwoven fabric according to claim 5, it is characterized in that: described nonwoven layer is expected for being pulverized by wood pulp, the composite fibre material list solely or in proportion mixes after fiber evenly becomes net arrangement evenly to go up net forming, imposes the pulp air-lay process non-weaving cloth that adhesive is made at surface selectivity; Described compound nonwoven cloth layer is for evenly to become net arrangement evenly to go up the mixing pulp air-laid nonwoven fabric of net forming by mixture through fiber; This mixture is pulverized material, composite fibre material list by wood pulp and solely or is in proportion mixed, and mixes composition mutually with activated carbon powder powder structure particles in proportion again.
CN 200520102575 2005-05-31 2005-05-31 Active carbon non-woven fabric Expired - Lifetime CN2806521Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100362157C (en) * 2005-05-31 2008-01-16 谢道训 Active carbon nonwoven fabric and manufacturing process thereof
CN102500159A (en) * 2011-11-29 2012-06-20 无锡格瑞普尔膜科技有限公司 Preparation method for deep filter medium with adsorption and ion exchange filter characteristics
CN103790815A (en) * 2012-10-31 2014-05-14 上海意东无纺布制造有限公司 Sedan water pump adsorption non-woven cotton
CN104703671A (en) * 2012-09-07 2015-06-10 赫尔莎技术股份有限公司 Method for producing filter for adsorption of volatile hydrocarbons

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100362157C (en) * 2005-05-31 2008-01-16 谢道训 Active carbon nonwoven fabric and manufacturing process thereof
CN102500159A (en) * 2011-11-29 2012-06-20 无锡格瑞普尔膜科技有限公司 Preparation method for deep filter medium with adsorption and ion exchange filter characteristics
CN102500159B (en) * 2011-11-29 2014-01-01 无锡格瑞普尔膜科技有限公司 Preparation method for deep filter medium with adsorption and ion exchange filter characteristics
CN104703671A (en) * 2012-09-07 2015-06-10 赫尔莎技术股份有限公司 Method for producing filter for adsorption of volatile hydrocarbons
CN104703671B (en) * 2012-09-07 2016-06-08 赫尔莎技术股份有限公司 The method of the filter of preparation absorption volatile hydrocarbon
CN103790815A (en) * 2012-10-31 2014-05-14 上海意东无纺布制造有限公司 Sedan water pump adsorption non-woven cotton

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Effective date of abandoning: 20080116

C25 Abandonment of patent right or utility model to avoid double patenting