CN2804837Y - Synchronous calibrating device for upper rim together with lower rim in tyre balancing testing machine - Google Patents

Synchronous calibrating device for upper rim together with lower rim in tyre balancing testing machine Download PDF

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Publication number
CN2804837Y
CN2804837Y CN 200420049389 CN200420049389U CN2804837Y CN 2804837 Y CN2804837 Y CN 2804837Y CN 200420049389 CN200420049389 CN 200420049389 CN 200420049389 U CN200420049389 U CN 200420049389U CN 2804837 Y CN2804837 Y CN 2804837Y
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China
Prior art keywords
wheel rim
zero degree
utility
model
main shaft
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Expired - Fee Related
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CN 200420049389
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Chinese (zh)
Inventor
姜超浪
芮建华
姜瑞
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Beijing Air Manufacturing Engineering Inst Chinese Aviation Industry No1 Grou
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Beijing Air Manufacturing Engineering Inst Chinese Aviation Industry No1 Grou
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Priority to CN 200420049389 priority Critical patent/CN2804837Y/en
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Abstract

The utility model relates to an improvement to a measuring device of a tire dynamic balancing machine, particularly a synchronous calibrating device for an upper wheel rim together with a lower wheel rim in a tire balancing testing machine. The utility model belongs to the technical field of measurement. The utility model comprises a mechanical part and a control circuit, wherein the mechanical part comprises an upper wheel rim clamping and taking mechanism 1, an upper wheel rim 2, a lower wheel rim 4, a locking head 3, an encoder 8 of a main shaft, a servo motor and a friction wheel 7; the control circuit comprises a servo driving module 5 of the main shaft, an industrial controlling machine 15, a communication card 16, a programmable logic controller 19 and a counter module 18. The utility model is characterized in that the upper and the lower wheel rims are provided with marks of zero degree; an induction block 12 is fixed on the upper wheel rim; a zero degree sensor 13 is arranged above the induction block; the output end of the zero degree sensor 13 is connected with the corresponding input end of a digital quantity interrupt input card 14. The utility model realizes the synchronization between the upper wheel rim and the lower wheel rim, ensures that the angle deviation is no larger than 0.4 DEG and ensures the precision of dynamic balancing test to the tire.

Description

A kind of dynamic balance test machine is wheel rim synchronous correction device up and down
Technical field
The utility model belongs to field of measuring technique, relates to the improvement of dynamic balance test machine measurement mechanism.
Background technology
Radial force fluctuates the unbalanced tire of mass distribution and the side force fluctuation because uneven action of centrifugal force can produce when high speed rotating, influence control stability, riding comfort, increase noise, quickening parts fatigue and the Tyte Wear of automobile, therefore must be controlled at the amount of unbalance of tire within certain boundary, need to strengthen the factory inspection of product, dynamic balancer promptly is the special-purpose key equipment that solves this demand.Existing dynamic balancer major part does not have wheel rim synchronous correction device up and down.Even individual other has, its complex structure, correction accuracy are not high.Because the influence of various factors, wheel rim is probably because of the asynchronous phase differential that produces up and down, the relative position of wheel rim changes up and down, thereby cause main shaft and wheel rim system self amount of unbalance to change, make system calibrating value and eccentricity compensation data failure, directly have influence on the precision that tire dynamic and balance is measured.
Summary of the invention
The purpose of this utility model is: a kind of dynamic balance test machine wheel rim synchronous correction device up and down is provided, solves the stationary problem of wheel rim up and down, with the precision of warranty test.
The technical solution of the utility model is: a kind of dynamic balance test machine is wheel rim synchronous correction device up and down, the mechanical part of this device comprises that is gone up a wheel rim gripping body 1, go up wheel rim 2 and a coaxial mounted wheel rim 4 down for one, one 4 that be connected with following wheel rim, can lock or unclamp the locking head 3 of going up wheel rim, an incremental spindle encoder 8 that is connected with main shaft 9, a main shaft drives mechanism that forms by servomotor 6 and friction pulley 7, friction pulley 7 is between the output shaft and main shaft 9 of servomotor 6; The control circuit of this device comprises main axle servo driver module 5, industrial computer 15, address card 16, programmable logic controller (PLC) 19 sum counter modules 18, main axle servo driver module 5 is connected with address card 16 with programmable logic controller (PLC) 19 respectively by industrial field bus, the output terminal of counter module 18 is connected with the respective input of programmable logic controller (PLC) 19, address card 16 is inserted in the expansion slot of industrial computer 15, the output terminal of main axle servo driver module 5 is connected with servomotor 6, it is characterized in that
(1) wheel rim zero degree mark 11 on having on the last wheel rim 2 is having following wheel rim zero degree mark 10 on the wheel rim 4 down;
(2) fixing a sensor block 12 at last wheel rim upper surface, the zero degree sensor 13 of a stationkeeping is installed above this sensor block rotate path, this zero degree sensor is screwed on the pedestal of last wheel rim lifting and gripping body.
(3) have a digital quantity to interrupt input card 14, be inserted in the expansion slot of industrial computer 15, the output terminal of zero degree sensor 13 interrupts input card 14 corresponding input ends with digital quantity and is connected.
The utility model has the advantages that: solved the stationary problem of wheel rim up and down, guaranteed that its angular deviation is not more than 0.4 degree, has guaranteed the precision that tire dynamic and balance is measured.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the main flow chart of the used software of the utility model.
Embodiment
Below the utility model is described in further details.Referring to Fig. 1, mechanical part of the present utility model comprises that is gone up a wheel rim gripping body 1, go up wheel rim 2 and a coaxial mounted wheel rim 4 down for one, one 4 that be connected with following wheel rim, can lock or unclamp the locking head 3 of going up wheel rim, an incremental spindle encoder 8 that is connected with main shaft 9, a main shaft drives mechanism that is made up of servomotor 6 and friction pulley 7, friction pulley 7 is between the output shaft and main shaft 9 of servomotor 6.The control circuit of this device comprises main axle servo driver module 5, industrial computer 15, address card 16, programmable logic controller (PLC) 19 sum counter modules 18, main axle servo driver module 5 is connected with address card 16 with programmable logic controller (PLC) 19 respectively by industrial field bus, the output terminal of counter module 18 is connected with the respective input of programmable logic controller (PLC) 19, address card 16 is inserted in the expansion slot of industrial computer 15, and the output terminal of main axle servo driver module 5 is connected with servomotor 6.Because the above machinery and the structure and the principle of work of electric member are same as the prior art, introduce no longer in detail herein.Main improvement of the present utility model is:
(1) wheel rim zero degree mark 11 on having on the last wheel rim 2 is having following wheel rim zero degree mark 10 on the wheel rim 4 down.The zero degree mark can be groove or other figures, symbol, observes and aims at as long as be convenient to.
(2) fixing a sensor block 12 at last wheel rim upper surface, the zero degree sensor 13 of a stationkeeping is installed above this sensor block rotate path, this zero degree sensor is screwed on the pedestal of last wheel rim lifting and gripping body.Sensor block 12 can be used metal sensor block or reflector.Zero degree sensor 13 can use near switch or optoelectronic switch.TURCK Bi2-M12-AP6X type switch for example.
(3) have a digital quantity to interrupt input card 14, be inserted in the expansion slot of industrial computer 15, the output terminal of zero degree sensor 13 interrupts input card 14 corresponding input ends with digital quantity and is connected.ADVANTECH PCL730 type for example.
The course of work of the present utility model is as follows:
The first step is demarcated the zero degree alignment angles.The steps include:
1. unclamp locking head 3, wheel rim gripping body 1 in the clamping makes wheel rim 2 separate with following wheel rim 4, can rotate freely.
2. the zero degree mark 10 and 11 of wheel rim manually aligns about inciting somebody to action with messenger wire method or other measuring methods, and requiring positive error is in ± 1 °.
3. unclamp wheel rim gripping body 1, locking locking head 3 makes wheel rim 2 combine as a whole with following wheel rim 4.
4. start main axis rotation, zero degree sensor 13 interrupts input card 14 by digital quantity and triggers the industrial computer interrupt service routine in pulse of each swing circle output, reads the angle value of main axis rotation scrambler 8 outputs, and this value is zero degree alignment angles θ 0.Because sensor block 12, last wheel rim 2 and following wheel rim 4 and spindle encoder 8 are as a whole at this moment, so the angle value θ 0 that each swing circle is read is the same.It is standby to deposit this value in industrial computer 15.
In second step, measure wheel rim angular error up and down.The steps include:
5. load onto detected tyre and carry out actual measurement, at this moment, zero degree sensor 13 is still exported a pulse at each swing circle, interrupts input card 14 by digital quantity and triggers the industrial computer interrupt service routine, read the angle value of main axis rotation scrambler 8 outputs, this angle value is θ t.In like manner, the θ t of each swing circle is also identical.In industrial computer 15, ask for the difference θ of θ t and θ 0, if the absolute value of θ smaller or equal to 0.4 °, does not then need to proofread and correct; If the absolute value of θ is greater than 0.4 °, then the result with θ t-θ 0=θ deposits in the industrial computer 15.
In the 3rd step, proofread and correct wheel rim angular error up and down.The steps include:
6. finish the actual measurement of tire and unload tire later on, unclamp locking head 3, wheel rim gripping body 1 in the clamping makes wheel rim 2 separate with following wheel rim 4.
7. industrial computer 15 is according to the value of θ, sends the instruction at drive shaft rotation-θ angle by Programmable Logic Controller 19 to main axle servo driver module 5, finishes the correction of wheel rim synchronous error up and down.
8. begin the actual measurement of tire next time.
The synchronous error of wheel rim was in 0.4 ° about the utility model had been guaranteed.
Fig. 2 is the main flow chart of software that the utility model uses.The software operation flow process that above-mentioned three steps are used is same program, and software is taked different algorithms and different control methods according to different states, and sampling number N can get 1~10 positive integer according to accuracy requirement.Calculating mean value after sampling is finished is because angle has periodic characteristics, so will adopt the method calculating mean value of vector calculus.If demarcate the measuring process of zero degree, then to preserve this mean value be that zero degree alignment angles θ 0 back finishes to measure to software.If the tire measuring process, then to preserve this mean value be θ t to software, calculates the value of θ t-θ 0=θ, carries out the angular deviation compensation if the absolute value of θ is then controlled the main axle servo drive system greater than 0.4 °.

Claims (1)

1, wheel rim synchronous correction device about a kind of dynamic balance test machine, the mechanical part of this device comprises that is gone up a wheel rim gripping body [1], go up wheel rim [2] and a coaxial mounted wheel rim [4] down for one, that be connected with following wheel rim [4], as can to lock or unclamp a last wheel rim locking head [3], an incremental spindle encoder [8] that is connected with main shaft [9], a main shaft drives mechanism that forms by servomotor [6] and friction pulley [7], friction pulley [7] is positioned between the output shaft and main shaft [9] of servomotor [6]; The control circuit of this device comprises main axle servo driver module [5], industrial computer [15], address card [16], programmable logic controller (PLC) [19] sum counter module [18], main axle servo driver module [5] is connected with address card [16] with programmable logic controller (PLC) [19] respectively by industrial field bus, the output terminal of counter module [18] is connected with the respective input of programmable logic controller (PLC) [19], address card [16] is inserted in the expansion slot of industrial computer [15], the output terminal of main axle servo driver module [5] is connected with servomotor [6], it is characterized in that
(1) last wheel rim zero degree mark [11] is arranged on last wheel rim [2], on the wheel rim [4] following wheel rim zero degree mark [10] is being arranged down;
(2) fixing a sensor block [12] at last wheel rim upper surface, the zero degree sensor [13] of a stationkeeping is installed above this sensor block rotate path, this zero degree sensor is screwed on the pedestal of last wheel rim lifting and gripping body.
(3) have a digital quantity to interrupt input card [14], be inserted in the expansion slot of industrial computer [15], the output terminal of zero degree sensor [13] interrupts the corresponding input end of input card [14] with digital quantity and is connected.
CN 200420049389 2004-04-23 2004-04-23 Synchronous calibrating device for upper rim together with lower rim in tyre balancing testing machine Expired - Fee Related CN2804837Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420049389 CN2804837Y (en) 2004-04-23 2004-04-23 Synchronous calibrating device for upper rim together with lower rim in tyre balancing testing machine

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Application Number Priority Date Filing Date Title
CN 200420049389 CN2804837Y (en) 2004-04-23 2004-04-23 Synchronous calibrating device for upper rim together with lower rim in tyre balancing testing machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103528758A (en) * 2012-07-03 2014-01-22 株式会社神户制钢所 Tire balance measuring device
CN105409109A (en) * 2013-07-12 2016-03-16 麦格纳泰有限公司 Method and apparatus for determining position for a permanent magnet elevator motor
CN105662027A (en) * 2016-01-12 2016-06-15 北京天平道和国际展览有限公司 Rotary exhibition stand
CN105758654A (en) * 2016-03-02 2016-07-13 山东大学 Online automatic correction device for upper and lower rims of tyre dynamic balancing testing machine
CN106274305A (en) * 2015-05-25 2017-01-04 车王电子股份有限公司 The detection method of wheel balance
CN113514191A (en) * 2021-09-14 2021-10-19 南通际维机电设备有限公司 Regulation type automobile tire dynamic balance detects machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103528758A (en) * 2012-07-03 2014-01-22 株式会社神户制钢所 Tire balance measuring device
CN103528758B (en) * 2012-07-03 2016-01-13 株式会社神户制钢所 Wheel balance determinator
CN105409109A (en) * 2013-07-12 2016-03-16 麦格纳泰有限公司 Method and apparatus for determining position for a permanent magnet elevator motor
CN105409109B (en) * 2013-07-12 2018-03-27 麦格纳泰有限公司 For the method and device for the position for determining magneto elevator motor
CN106274305A (en) * 2015-05-25 2017-01-04 车王电子股份有限公司 The detection method of wheel balance
CN105662027A (en) * 2016-01-12 2016-06-15 北京天平道和国际展览有限公司 Rotary exhibition stand
CN105758654A (en) * 2016-03-02 2016-07-13 山东大学 Online automatic correction device for upper and lower rims of tyre dynamic balancing testing machine
CN113514191A (en) * 2021-09-14 2021-10-19 南通际维机电设备有限公司 Regulation type automobile tire dynamic balance detects machine
CN113514191B (en) * 2021-09-14 2021-11-16 南通际维机电设备有限公司 Regulation type automobile tire dynamic balance detects machine

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Granted publication date: 20060809

Termination date: 20110423