CN2795487Y - Load discharging valve for gas compressor - Google Patents
Load discharging valve for gas compressor Download PDFInfo
- Publication number
- CN2795487Y CN2795487Y CN 200520058468 CN200520058468U CN2795487Y CN 2795487 Y CN2795487 Y CN 2795487Y CN 200520058468 CN200520058468 CN 200520058468 CN 200520058468 U CN200520058468 U CN 200520058468U CN 2795487 Y CN2795487 Y CN 2795487Y
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- piston
- valve plate
- valve
- equalizing
- counter balance
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- 238000007599 discharging Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 abstract description 8
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 210000000664 rectum Anatomy 0.000 description 4
- 239000011148 porous material Substances 0.000 description 3
- 240000002853 Nelumbo nucifera Species 0.000 description 2
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 2
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
The utility model discloses a load discharging valve for a gas compressor, which comprises a valve body, a valve rod, a valve plate, a power piston, a balance piston, a spring, an air guiding channel, an air inlet channel, a balance channel, and an air control channel, wherein the valve plate, the balance piston and the power piston are connected with each other through the valve rod. Because the diameter of the balance piston is the same with the diameter of the valve plate, air pressure on the end surface of the balance piston is correspondingly equal to air pressure on the end surface of the valve plate, and force on the balance piston is in balance with force on the valve plate; thus, the valve plate can be closed by small spring force in the whole starting process of a compressor to ensure the compressor to start under light-load and reduce a punch on an electrical network, and a small power cylinder can stably control the open range of the valve plate to reach the purpose of accurately controlling the discharge capacity of the compressor. Compared with the prior art, the utility model can work under the conditions of high air inlet pressure and large fluctuation of air inlet pressure, and has the advantages of wide working ranges, long service life, small size, large flow quantity, favorable performance, etc.
Description
Technical field
The utility model belongs to the gas compressor field, is specifically gas compressor load discharging valve is carried out improved technology.
Background technique
Unloading valve also claims easing valve, is used widely in the gas compressor industry.The main effect of unloading valve has two: the one, and make compressor in starting process, not open valve plate, guarantee compressor under the situation of not air inlet, the idling lotus is started to reduce starting current, avoids big starting current that electrical network is caused intense impact.At this moment, gas only can enter a spot of gas by the throttling pore on the valve plate, to set up lubricated required pressure, guarantees the lubricated of compressor.Starting finishes and when obtaining open command, unloading valve could be opened, makes compressor enter full load time proper functioning.The 2nd, when gas consumption reduced, the open amount of valve plate is corresponding to be reduced, and made the volume flow and the actual gas consumption balance of compressor, but had not only avoided the too high but also using electricity wisely of supply gas pressure, can also reduce the number of times of compressor shutdown, starting.
The typical structure of existing gas compressor unloading valve of the same type as shown in Figure 1, it comprises valve body 1, power piston 2, air guide cavity a, air inlet cavity b, control air cavity road c, piston rod 8, valve plate 4, air pipe 3, main spring 5, little spring 6 etc.Its working principle is: during compressor start the gas in the air inlet cavity b is sucked compression and discharge compressor, at this moment, the air pressure P in the b chamber
2Descend.Along with the carrying out of starting process and the rising of compressor rotary speed, the air pressure P in the b chamber
2More and more lower.So a cavity pressure P
1With b cavity pressure P
2Between produce pressure differential deltap P (P
1-P
2) and the power that acts on the valve plate 4 also increasing.When the active force that causes by pressure differential deltap P on the valve plate 4 during less than the active force of main spring 5 valve plate can not open and air inlet, this moment, gas can only be set up the required pressure of lubricating fluid by the throttling pore on the valve plate 4, reached low-load starting purpose; When the compressor assembly signal enters from control air cavity road c, act on the power piston 2, power piston 2 and valve plate 4 are moved right, gas enters compressor from air guide cavity a and air inlet cavity b, the shift length of the high low control valve plate 4 of compressor assembly signal pressure, play the effect of regulating the air inflow size, air displacement and gas consumption are balanced each other.When compressor shut down, valve plate was closed under the promotion of little spring 6, prevented to occur because of delivery valve is malfunctioning gush out " telling oil " accident of compressor of lubricant oil.The elastic force of little spring 6 is very little, can omit in calculating and disregard.
The power that causes because of pressure reduction on the unloading valve valve plate is born by main spring fully, and main spring is therefore and thick, and thick spring brings following shortcoming: 1. the volume of valve is big, heavy.2. the end face because of spring can not can not cause the cylinder eccentric force with cylinder is definitely concentric with spring with its shaft axis is definitely vertical, thereby the not steady gentle cylinder of action that causes cylinder is easy to wear, unloading valve so poor performance, life-span weak point.3. the diameter of power piston is big, and when compressor was under high pressure worked, the active force on the power piston was big, and the size of part that order is relevant such as piston rod, valve plate, valve body etc. increases, the cost height.4. as previously mentioned, along with the carrying out of starting process and the rising of compressor rotary speed, the air pressure in the b chamber is more and more lower, and valve plate is also increasing because of the suffered power of pressure reduction, and this power is born by main spring fully.When main spring power was less than normal, valve plate had not just been opened when starting process finishes as yet, and promptly compressor is just worked under bigger load when starting process does not finish as yet, causes the intense impact to electrical network.This can off-load and in the unloading valve of big latus rectum, be the phenomenon that often has at the starting initial stage in the situation of not off-load of later stage, because the big desired main spring of latus rectum is too big, for the volume, weight and the cost that reduce valve are all used less main spring usually, unloading valve shown in Figure 1 just belongs to the air compressor unloading valve that this class can not omnidistance off-load.In the technology compressor, suction pressure P
1High and unstable, the aforesaid drawbacks of the unloading valve of prior art is then more outstanding.
The model utility content
The purpose of this utility model provides the unloading valve that a kind of life-span is long, volume is little, flow is big, performance is good.
The utility model is achieved through the following technical solutions.
A kind of gas compressor load discharging valve, comprise valve body, piston rod, valve plate, power piston, its diameter and valve plate equal diameters or approaching equalizing piston, main spring, little spring and air guide channel, gas-entered passageway and control gas passage, valve plate links to each other with power piston, equalizing piston by piston rod, air guide channel moves by valve plate and is communicated with gas-entered passageway or closes, main spring produces jacking force to valve plate, it is characterized in that: described main spring places in the counter balance pocket, and counter balance pocket communicates with air guide channel by the counter balance pocket passage.
Counter balance pocket passage between described counter balance pocket and the air guide channel is arranged in the piston rod, and piston rod is a hollow body.
Be communicated with by the hole on pipeline or the valve body between described counter balance pocket and the air guide channel.
Be provided with an equalizing piston in the described counter balance pocket, equalizing piston is positioned at an end of power piston, and the main spring roof pressure is on equalizing piston.
Be provided with an equalizing piston in the described counter balance pocket, the main spring roof pressure is on equalizing piston, and equalizing piston and power piston are positioned at the both sides of valve plate, and equalizing piston links to each other with valve plate by piston rod.
Be provided with an equalizing piston in the described counter balance pocket, the main spring roof pressure is on equalizing piston, and equalizing piston is between valve plate and power piston, and equalizing piston links to each other with valve plate and power piston by piston rod.
Be provided with an equalizing piston in the described counter balance pocket, the main spring roof pressure is on ram, and equalizing piston is between valve plate and power piston, and equalizing piston links to each other with valve plate and power piston by piston rod.
The utility model compared with prior art has the following advantages.
The stressed complete elastic force by main spring of the valve plate of existing gas compressor load discharging valve comes balance, therefore spring structure thick, valve is also heavy, the suction port diameter of valve is big more, this shortcoming is also outstanding more, and assembling and debugging are difficult more, and cylinder eccentric force and the piston motion that is caused by the off-centre and the end face out of plumb of spring is not steady in addition, makes the open and shut characteristic of valve poor, sensitivity is low, and easily produces the shake of spring and intake leaf.Do not reach the starting of idling lotus when adopting less spring again to reduce the effect of starting current.The utility model acts on the power major part on the valve plate or all comes balance by equalizing piston, and it is less therefore to guarantee that valve plate is not opened required spring force in start-up course.Because the stressed latus rectum of valve that is not subjected to of spring retrains, so the latus rectum of valve and flow can strengthen arbitrarily, and main spring is stressed very little, and because of the size of spring is little, the volume of whole valve also just reduces.Because the power of spring is little, the piston eccentric force that is caused by the off-centre and the end face out of plumb of spring is also little, so piston and valve plate is mobile steady, and the vibration and the jitter that produce during work are little, the life-span height of spring; Because the rigidity of spring is little, so assembling and debugging are easily, the open and shut characteristic of valve is good, and is highly sensitive, and the life-span is long.After starting process finished, the compressor assembly signal entered the resistance unlatching valve plate that ram overcomes main spring.Compressor enters normal working.Because the power of main spring is less, so the diameter of ram is also little.The thrust that produces when the ram of minor diameter is under high pressure worked is also little, and thrust is on correlated parts such as piston rod, valve body, and the load and the weight that reduce to greatly reduce these parts of thrust make the weight of whole unloading valve obviously descend.
Description of drawings
Fig. 1 is the assembly structure schematic representation of existing gas compressor load discharging valve;
Fig. 2 is the assembly structure schematic representation of the utility model gas compressor load discharging valve mode of execution ();
Fig. 3 is the assembly structure schematic representation of the utility model gas compressor load discharging valve mode of execution (two);
Fig. 4 is the assembly structure schematic representation of the utility model gas compressor load discharging valve mode of execution (three);
Fig. 5 is the stressed schematic representation of the utility model gas compressor load discharging valve.
Embodiment
Below in conjunction with accompanying drawing the utility model gas compressor load discharging valve is described in further detail.
As shown in Figure 2, the described gas compressor load discharging valve of the utility model mode of execution () mainly is made of valve body 1, power piston 2, air pipe 3, valve plate 4, main spring 5, little spring 6, equalizing piston 7, piston rod 8, is provided with air guide channel a, gas-entered passageway b, control gas passage c and counter balance pocket d in the valve.Valve plate 4 links to each other with power piston 2 by piston rod 8, and equalizing piston 7 is installed on the right-hand member of power piston 2 (various position can be arranged), and equalizing piston 7 is positioned at counter balance pocket d and can horizontally slips at counter balance pocket d.Little spring 6 ring sets on piston rod 8, its two ends respectively roof pressure on valve plate 4 and valve body 1, main spring 5 place in the counter balance pocket d and roof pressure 1 of equalizing piston 7 and valve body.Valve plate 4 is between air guide channel a and gas-entered passageway b, air guide channel a and gas-entered passageway b are in to close or connected state, valve plate 4 is in the trend that is moved to the left under the pressure effect of little spring 6 and main spring 5, make valve plate 4 be in closed condition.Air guide channel a communicates with counter balance pocket d by a counter balance pocket passage e, and counter balance pocket passage e is positioned on the axial direction of piston rod 8 and runs through piston rod 8 in the present embodiment.Also can with other modes as: aperture is set on valve body connects counter balance pocket d and air guide channel a, or external pipeline UNICOM's airway passage and counter balance pocket are set.During compressor start, require low-load work, reduce starting current, valve plate 4 is not opened, and gas can only enter by the throttling pore on the valve plate 4, guarantees the lubricated required pressure of compressor.Valve plate 4 is similar to equalizing piston 7 sectional areas, and the compressor assembly signal enters the power piston cylinder action on power piston from control air cavity road c, drives power piston 2 and valve plate 4 and moves.Because the rigidity of main spring is little, the size of spring is little, and unloading valve is zero, modular construction is reasonable, acts on very little system signal valve plate 4 is moved, and carries out sensitivity, stable, reliable air-breathing throttling work.Mode of execution shown in Figure 3 (two) is that with the difference of mode of execution () the power piston cylinder is arranged on left end, and promptly equalizing piston and power piston are positioned at the both sides of valve plate.Mode of execution shown in Figure 4 (three) is that with the difference of mode of execution () the power piston cylinder is arranged on right-hand member, and promptly equalizing piston is between valve plate and power piston.
Utilize mechanical model to introduce the stressing conditions of gas compressor load discharging valve below, wherein the power of little spring 6 is very little, can omit and disregard.Fig. 5 is the stressed schematic representation of the utility model mode of execution (): valve plate 4 is subjected to the effect of suction pressure P1 and valve internal air pressure P2, and equalizing piston 7 is subjected to the directed force F of suction pressure P1, valve internal air pressure P2 and main spring 5.Because the equal diameters of the diameter of equalizing piston and valve plate or approaching, and they all are subjected to the effect of air pressure P1 and P2, and direction is opposite, and promptly their suffered gas pressures are complete equilibrium or balance basically.In this case, spring mainly is to overcome frictional resistance to make valve plate be in the situation of closing, so spring force is more much smaller than prior art, has also therefore brought aforesaid various advantages.
Claims (7)
1, a kind of gas compressor load discharging valve, comprise valve body, piston rod, valve plate, power piston, equalizing piston, main spring, little spring and air guide channel, gas-entered passageway and control gas passage, valve plate links to each other with power piston, equalizing piston by piston rod, air guide channel moves by valve plate and is communicated with gas-entered passageway or closes, main spring produces jacking force to valve plate, it is characterized in that: described main spring places in the counter balance pocket, and counter balance pocket communicates with air guide channel by the counter balance pocket passage.
2, gas compressor load discharging valve according to claim 1 is characterized in that: the counter balance pocket passage between described counter balance pocket and the air guide channel is arranged in the piston rod, and piston rod is a hollow body.
3, gas compressor load discharging valve according to claim 1 is characterized in that: be communicated with by pipeline between described counter balance pocket and the air guide channel.
4, according to claim 1 or 2 or 3 described gas compressor load discharging valves, it is characterized in that: be provided with an equalizing piston in the described counter balance pocket, equalizing piston is positioned at an end of power piston, and the main spring roof pressure is on equalizing piston.
5, according to claim 1 or 2 or 3 described gas compressor load discharging valves, it is characterized in that: be provided with an equalizing piston in the described counter balance pocket, the main spring roof pressure is on equalizing piston, and equalizing piston and power piston are positioned at the both sides of valve plate, and equalizing piston links to each other with valve plate by piston rod.
6, according to claim 1 or 2 or 3 described gas compressor load discharging valves, it is characterized in that: be provided with an equalizing piston in the described counter balance pocket, the main spring roof pressure is on equalizing piston, and equalizing piston is between valve plate and power piston, and equalizing piston links to each other with valve plate and power piston by piston rod.
7, according to claim 1 or 2 or 3 described gas compressor load discharging valves, it is characterized in that: be provided with an equalizing piston in the described counter balance pocket, the main spring roof pressure is on ram, and equalizing piston is between valve plate and power piston, and equalizing piston links to each other with valve plate and power piston by piston rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520058468 CN2795487Y (en) | 2005-05-13 | 2005-05-13 | Load discharging valve for gas compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520058468 CN2795487Y (en) | 2005-05-13 | 2005-05-13 | Load discharging valve for gas compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2795487Y true CN2795487Y (en) | 2006-07-12 |
Family
ID=36813242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520058468 Expired - Fee Related CN2795487Y (en) | 2005-05-13 | 2005-05-13 | Load discharging valve for gas compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2795487Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100494681C (en) * | 2005-05-13 | 2009-06-03 | 广东正力精密机械有限公司 | Gas compressor load discharging valve |
| CN101799009A (en) * | 2010-04-14 | 2010-08-11 | 天津凯德实业有限公司 | Unloading valve for pneumatic compressor |
| CN103375391A (en) * | 2013-07-15 | 2013-10-30 | 上海酷风汽车部件有限公司 | Compressor energy regulation mechanism and operating process thereof |
| CN107575624A (en) * | 2017-07-28 | 2018-01-12 | 无锡锡压压缩机有限公司 | A kind of air inlet adjustment valve arrangement |
-
2005
- 2005-05-13 CN CN 200520058468 patent/CN2795487Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100494681C (en) * | 2005-05-13 | 2009-06-03 | 广东正力精密机械有限公司 | Gas compressor load discharging valve |
| CN101799009A (en) * | 2010-04-14 | 2010-08-11 | 天津凯德实业有限公司 | Unloading valve for pneumatic compressor |
| CN103375391A (en) * | 2013-07-15 | 2013-10-30 | 上海酷风汽车部件有限公司 | Compressor energy regulation mechanism and operating process thereof |
| CN103375391B (en) * | 2013-07-15 | 2016-03-02 | 上海酷风汽车部件有限公司 | Compressor capacity controlling gear and workflow thereof |
| CN107575624A (en) * | 2017-07-28 | 2018-01-12 | 无锡锡压压缩机有限公司 | A kind of air inlet adjustment valve arrangement |
| CN107575624B (en) * | 2017-07-28 | 2024-05-10 | 无锡锡压压缩机有限公司 | Air inlet regulating valve structure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: GUANGDONG ZHENGLI PRECISION MACHINERY CO., LTD. Free format text: FORMER OWNER: ZHA QIAN; PATENTEE Effective date: 20080307 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20080307 Address after: No. 10 Alex Hua Tian Road, Shunde hi tech Zone (Ronggui), Guangdong, Foshan: 528306 Patentee after: Guangdong Ganey Precision Machinery Co., Ltd. Address before: No. 11, tea tree road, Ronggui, Foshan, Shunde, Guangdong Province, China: 528305 Co-patentee before: Cha Shiliang Patentee before: Zha Qian Co-patentee before: Gao Linsheng |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20060712 Termination date: 20140513 |