CN2790022Y - Motor winding coil cutting machine - Google Patents

Motor winding coil cutting machine Download PDF

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Publication number
CN2790022Y
CN2790022Y CN 200520082507 CN200520082507U CN2790022Y CN 2790022 Y CN2790022 Y CN 2790022Y CN 200520082507 CN200520082507 CN 200520082507 CN 200520082507 U CN200520082507 U CN 200520082507U CN 2790022 Y CN2790022 Y CN 2790022Y
Authority
CN
China
Prior art keywords
motor
winding coil
cutting machine
motor winding
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200520082507
Other languages
Chinese (zh)
Inventor
徐长海
王洪军
郝俊波
易晓娣
纪玲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sinopec Shengli Oilfield Co Hekou Oil Extraction Plant
Original Assignee
Sinopec Shengli Oilfield Co Hekou Oil Extraction Plant
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sinopec Shengli Oilfield Co Hekou Oil Extraction Plant filed Critical Sinopec Shengli Oilfield Co Hekou Oil Extraction Plant
Priority to CN 200520082507 priority Critical patent/CN2790022Y/en
Application granted granted Critical
Publication of CN2790022Y publication Critical patent/CN2790022Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a motor winding coil cutting machine, which belongs to the repair equipment of a motor. When the maintenance work of a motor is carried out, the utility model can be used for cutting coils of motor winding. The utility model comprises a lifting system and a cutting system, wherein the cutting system is assembled with the lifting system. The motor winding coil cutting machine adopts a motor which can be used for driving a cutter to cut motor stator winding coils. The motor winding coil cutting machine thoroughly changes the mode of manual wire breaking, and can be used in the repair industry of all motors. The motor winding coil cutting machine can be used for various motors under 225 kw. The course of cutting coils has safety, environmental protection and reliability. The utility model is also provided with a cooling water tank, and metal dust generated by cutting coils can be effectively reduced. The motor winding coil cutting machine prolongs the service life of cutting cutters, reduces production cost, and simultaneously, reduces the labor intensity of workers. The influence of metal dust to the body health of workers can be reduced.

Description

Motor winding coil cutting machine
Technical field
The utility model relates to repairing facility of motor, and particularly motor winding coil cutting machine when being used for the motor maintenance, cuts the coil of motor winding.
Background technology
Motor is present most widely used a kind of power-equipment, about equipment more than 90% need be used motor driven, it mainly is made up of stator, rotor two large divisions, motor stator is by shell, constitute with the stator core of tens pressuring line grooves and the winding coil that is embedded in the pressuring line groove, stator core is pressed into silicon steel sheet, and with a kind of enamelled wire of special use according to motor technology parameter one circle one circle coiled tens coil, and press to be embedded into according to certain rule and just formed winding coil in the stator core pressuring line groove.Motor in use, often, at this moment, just must carry out large repairs to motor because the stator winding coil burns out and can't work, the stator winding changing of coils that is about to burn out falls, and it need be through detect-disintegrate-pulling out line-wind the line-roll off the production line-wiring-dipping lacquer-operations such as general assembly.Wherein, pull out line procedures prolongs with older technology always: with special-purpose bolt clipper ground of motor stator winding coil enamelled wire is cut off earlier, whole stator is put into again and is heated to 180 ℃ in the baking oven, the enamelled wire after will cutting off with pliers is while hot then extracted the stator pressuring line groove one by one.Generally cutting a motor winding coil needs 2~3 people to cut about 7 hours, and working strength of workers is big, and operating efficiency is very low.Because insulating varnish was all soaked on the winding coil surface, stone, when adopting manual broken string to operate, operating personnel can't shear winding coil from being close to stator core, but shear in arch near motor stator shell rim place winding coil, the coil of cutting off becomes arcuation at random, and is neat not at all, when pulling out line outward, be easy to the pressuring line groove notch is damaged, influence motor overhaul quality, even cause motor to be scrapped, caused the significant wastage of human and material resources, financial resources several respects.
Summary of the invention
The purpose of this utility model provides motor winding coil cutting machine, changes in the prior art operator scheme of broken string by hand, thoroughly solves to pull out the lineman and imitate problem low, that labour intensity is big, cost is high, improves motor overhaul comprehensive benefit.
The technical solution of the utility model is achieved in that motor winding coil cutting machine comprises jacking system and diced system, and diced system is connected with the jacking system assembling.
Compared with prior art, the utlity model has following advantage and effect:
1, with motor driven cutter cutting motor stator winding coil, thoroughly changed manual broken string pattern.Applied range may extend to all motor repairing trades, and the following various motor of all 225kw can use the utility model, have vast market prospect.
2, designed lifting arm, diced system and lifting arm have been coupled together, made cutting tool can rest on any height, thereby guaranteed to cut the motor winding coil of different model; Designed the workbench of 360 ° of rotations of an energy, the motor stator of placing on workbench can rest on any angle, need not move motor stator in the working angles, just can guarantee that winding coil is effectively cut; Easy to operate, improve work efficiency more than tens of times.
3, safety, environmental protection, reliable are little to human injury's property.Designed cooling water tank, the metallic dust that has produced when having reduced sectioned coil effectively, the while has prolonged the useful life of cutting tool greatly, reduces production costs.
4, the even sectioned coil of cutter, otch is smooth, has avoided the damage of stator core pressuring line groove notch, has improved stator useful life, makes things convenient for the operation of next process, guarantees motor overhaul quality.
5, save the motor repair cost, improve and repair economic benefit.Owing to be electric operating all, not only greatly reduce labor strength, also saved artificial and the cost of raw material simultaneously.
Description of drawings
Accompanying drawing is a structural representation of the present utility model.
Embodiment
Below in conjunction with accompanying drawing the utility model is done further detailed description: referring to accompanying drawing, motor winding coil cutting machine is characterized in that comprising jacking system 2 and diced system 4, and diced system 4 is connected with jacking system 2 assemblings.Jacking system 2 comprises base 1, main control motor, chain drive and spiral lifting mechanism, main control motor and spiral lifting mechanism are installed on the base 1, be installed in the base 1 chain drive respectively with main control motor and the connection of spiral lifting mechanism.Spiral lifting mechanism comprises lifting arm and lifting column, leading screw is installed in the lifting column, nut is housed on the lifting arm, and the lifting arm that is installed on the lifting column cooperates with leading screw in the lifting column by nut, and the chain drive in the base 1 cooperates with leading screw by sprocket wheel.After starting main control motor, power drives lifting arm by chain drive, spiral lifting mechanism successively and rises or descend.Lifting arm is pegged graft by two parts and is formed, and splicing position is provided with pin-and-hole, interior dress fixator pins; The part that is installed on the lifting column is provided with lift control switch, with the part of its grafting can be that rotate at the center with the fixator pins, so the grafting of lifting arm part can left-right rotation, handled easily.The top of lifting column is provided with cooling water tank 3, and cooling water tank 3 is connected with cooling water pipe, during sectioned coil, cooling water pipe is caused the cutting tool place, reduces the pollution of metallic dust to environment, and the assurance workman's is healthy.Diced system 4 comprises cutting control motor, cutting axis, belt gear, cutter and connecting plate, cutting axis bottom mounting cutter; Assembling is connected cutting control motor with belt gear by connecting plate with cutting axis, and cutting control switch and joystick also are housed on the connecting plate, by joystick hand-manipulated, guarantees the depth of cut of cutter.Workbench is placed in the below of cutting axis bottom cutter, and workbench comprises fixed support, plane bearing and Rotating Plates, mounting plane bearing between Rotating Plates and the fixed support.Rotating Plates can be rotated on fixed support.Motor stator is placed on the Rotating Plates, need not to move motor stator in the working angles, and the operator stirs motor stator with hand, can guarantee easily to rotate a circle.Greatly reduce working strength of workers.Workbench also can, this just needs the even rolling electric machine stator of operator, effect is not fine.Diced system 4 is by connecting axle and jacking system 2 connections, and the lower end of connecting axle is fixed on the leading section of jacking system 2 lifting arm pivotable parts, and bearing fixing is equipped with on the connecting plate of diced system 4 in its upper end.Guaranteed that diced system 4 both can left-right rotation, also can move up and down, easy to operate.
During on-the-spot the use, vertical being placed on the workbench of motor stator that at first will need overhaul, operating personnel stand in lift control switch one side of the utility model lifting arm, according to the motor stator size, highly, open lift control switch, start main control motor, by chain drive and spiral lifting mechanism, the drive lifting arm is done on lifting column and is moved up and down, and adjusts the cutting position up and down of cutting tool.Secondly, operator's right hand is held joystick to extrapolating or inwardly drawing, and drives connecting plate.Adjust cutter cutting starting point, then, open cooling water tank 3, start the cutting control switch.At this moment, cutting control motor start-up by belt gear, drives the cutter high speed rotating that cutting axis and lower end are attached thereto, the cutting stator winding coil.In the cutting, operating personnel hold joystick, grasp the radial cuts degree of depth, will notice simultaneously guaranteeing that motor stator slowly rotates a circle for 360 °, all cut away up to the winding coil with motor stator one end, realize the cutting purpose.

Claims (8)

1, motor winding coil cutting machine is characterized in that this cutting machine comprises jacking system (2) and diced system (4), and diced system (4) is connected with jacking system (2) assembling.
2, motor winding coil cutting machine according to claim 1, it is characterized in that jacking system (2) comprises base (1), main control motor, chain drive and spiral lifting mechanism, main control motor and spiral lifting mechanism are installed on the base (1), be installed in the base (1) chain drive respectively with main control motor and the connection of spiral lifting mechanism.
3, motor winding coil cutting machine according to claim 1 and 2, it is characterized in that spiral lifting mechanism comprises lifting arm and lifting column, leading screw is housed in the lifting column, lifting arm is provided with nut, the lifting arm that is installed on the lifting column cooperates with leading screw in the lifting column by nut, and the chain drive in the base (1) cooperates with leading screw by sprocket wheel.
4, motor winding coil cutting machine according to claim 3 is characterized in that lifting arm is pegged graft by two parts to form, and splicing position is provided with pin-and-hole, interior dress fixator pins; The part that is installed on the lifting column is provided with lift control switch, with the part of its grafting can be that rotate at the center with the fixator pins.
5, motor winding coil cutting machine according to claim 3 is characterized in that the top of lifting column is provided with cooling water tank (3), and cooling water tank (3) is connected with cooling water pipe.
6, motor winding coil cutting machine according to claim 1 is characterized in that diced system (4) comprises cutting control motor, cutting axis, belt gear, cutter and connecting plate, cutting axis bottom mounting cutter; Assembling is connected cutting control motor with belt gear by connecting plate with cutting axis.
7, motor winding coil cutting machine according to claim 6 is characterized in that also being equipped with on the connecting plate cutting control switch and joystick; Workbench (5) is placed in the cutter below, and workbench (5) comprises fixed support, plane bearing and Rotating Plates, mounting plane bearing between Rotating Plates and the fixed support.
8, motor winding coil cutting machine according to claim 1, it is characterized in that diced system (4) is by connecting axle and jacking system (2) connection, the lower end of connecting axle is fixed on the leading section of jacking system (2) lifting arm pivotable parts, and bearing fixing is equipped with on the connecting plate of diced system (4) in its upper end.
CN 200520082507 2005-04-15 2005-04-15 Motor winding coil cutting machine Expired - Fee Related CN2790022Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200520082507 CN2790022Y (en) 2005-04-15 2005-04-15 Motor winding coil cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200520082507 CN2790022Y (en) 2005-04-15 2005-04-15 Motor winding coil cutting machine

Publications (1)

Publication Number Publication Date
CN2790022Y true CN2790022Y (en) 2006-06-21

Family

ID=36790354

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200520082507 Expired - Fee Related CN2790022Y (en) 2005-04-15 2005-04-15 Motor winding coil cutting machine

Country Status (1)

Country Link
CN (1) CN2790022Y (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105751047A (en) * 2016-02-25 2016-07-13 南京诚友数控设备有限公司 Crucible cutting machine
CN108964368A (en) * 2018-07-17 2018-12-07 张凉英 A kind of electrical-coil cutter device
CN110340424A (en) * 2019-07-25 2019-10-18 合肥和瑞机械制造有限公司 A kind of metal winding pipe ring cutting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105751047A (en) * 2016-02-25 2016-07-13 南京诚友数控设备有限公司 Crucible cutting machine
CN108964368A (en) * 2018-07-17 2018-12-07 张凉英 A kind of electrical-coil cutter device
CN110340424A (en) * 2019-07-25 2019-10-18 合肥和瑞机械制造有限公司 A kind of metal winding pipe ring cutting device

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GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee