CN2783053Y - Automatic speed variator executor - Google Patents

Automatic speed variator executor Download PDF

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Publication number
CN2783053Y
CN2783053Y CN 200520028342 CN200520028342U CN2783053Y CN 2783053 Y CN2783053 Y CN 2783053Y CN 200520028342 CN200520028342 CN 200520028342 CN 200520028342 U CN200520028342 U CN 200520028342U CN 2783053 Y CN2783053 Y CN 2783053Y
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China
Prior art keywords
gear
oil
executor
shifting
valve
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Expired - Lifetime
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CN 200520028342
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Chinese (zh)
Inventor
卢新田
闫涛
康志军
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FAW Group Corp
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FAW Group Corp
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Abstract

The utility model relates to an automatic speed variator executor, which is composed of a hydraulic oil source, a gear-selecting and gear-shifting executor and a clutch executor, wherein a motor in the hydraulic oil source is connected with a hydraulic pump, and a one-way valve a, a one-way valve b, a proportional electromagnetic valve and a reversing valve are installed on the hydraulic pump, wherein the one-way valve a is connected with an energy accumulator. A rough filter and a fine filter are installed between the hydraulic pump and an oil tank, and the hydraulic oil source is connected with the clutch executor through the one-way valve a and is connected with the gear-selecting and gear-shifting executor through the reversing valve and the proportional electromagnetic valve d. The clutch executor and the gear-selecting and gear-shifting executor are connected with the oil tank in the hydraulic oil source, and the gear-selecting and gear-shifting executor is composed of a group of parallel oil cylinders. Each oil cylinder has two oil inlets which are connected with a two-position and three-way gear-shifting electromagnetic valve, and the clutch executor is composed of one oil cylinder, wherein an overflow port is arranged on the oil cylinder and the proportional electromagnetic valve and a clutch position sensor are installed on the oil cylinder. The utility model cancels gear-selecting movements, and gear-shifting time is short. Therefore, a vehicle has good power performance, and simultaneously, the utility model uses four or more parallel three-position oil cylinders with identical structures and has the advantages of simple structure and low cost.

Description

A kind of novel automatic transmission case final controlling element
Technical field
The utility model belongs to automobile machinery automatic transmission case technical field, particularly a kind of novel automatic transmission case final controlling element.
Background technique
Along with the fast development of automobile pollution and the rapid increase of amateur driver's quantity, automatic gearbox is just presenting fast development trend.Present automatic gearbox mainly contains hydraulic mechanical type automatic transmission (AT), stepless speed variator (CVT), and three kinds of electric control mechanical type automatic speed variators (AMT).
Realizing on automobile that the self-shifting speed changer is the hydraulic mechanical type automatic transmission, be called for short AT, also is present most widely used automatic gearbox.It does not cut off power shfit, has starting, gear shift is smooth-going, but resisting moment is changed advantage such as self adaption.But shortcomings such as it also has complex structure simultaneously, and difficulty is made, and transmission efficiency is low.
Manually fixedly the shaft type gear-shift transmission is the step change driving mechanism, and its advantage is the efficient height, and cost is low, and mature production technology is widely used in China at present.Shortcoming is the gear shift difficulty, and power interruption during gear shift requires pilot control skilled, so people expect that it can realize automation.Computer Control Technology makes this gear realize that automaitc shfit becomes possibility.Electric control mechanical type automatic speed variator (AMT) is exactly the product that makes the fixed shaft transmission automation by microcomputer control.It kept original gear speed changer transmission efficiency height, installing space compactness, in light weight, cost is low, easy manufacturing, safeguard advantages such as easy; And realized the automation of starting, gearshift procedure, in handiness, possessed the advantage of AT.AMT with its economy, easy to usely, simple and safe have better travelling comfort again and favored; and it also has the advantage that the existing manual transmission of the desired high fuel economy of present automobile industry development, low emission and protection is produced investment; therefore be subjected to the attention of each big automobile factory, become the new automobile automatic transmission of suitable China's national situation.
AMT is on the basis of conventional fixed axis transmission and dry clutch, application electric technology and automatic speed changing theory, with electronic control unit (ECU) is core, separation by the actuating mechanism controls clutch with engage, select gear-change operation and the fuel feeding by electronic equipment control motor, realize starting to walk, the automatic manipulation of gear shift.The basic thought of AMT control is: according to driver's the intention (accelerator pedal, brake petal, Joystick etc.) and the state (engine speed, input shaft rotating speed, the speed of a motor vehicle, gear) of vehicle, according to suitable control law (process of power shift, clutch rule etc.), the Power Train (motor, clutch, speed changer) of vehicle is carried out united control by means of corresponding actuator's (clutch actuating mechanism, gear-selecting and shifting executing mechanism) and electronic equipment (engine oil control electronic equipment).
ECU (Electrical Control Unit) (TCU) is shouldered collection, processing and the control decision of multichannel input signal and sending of execution command in real time, online according to software program; Then according to the instruction of TCU, control electromagnetic valve makes actuator automatically finish clutch separation, joint and actions such as speed changer choosing, gear shift to operating control mechanism, and gearshift procedure is finished automatically.
But, in this control system,, need further investigation control device and control strategy on the one hand if want to make the performance of system to reach desirable condition, improve the control effect; On the other hand, then need to excavate by the dynamic performance of control elements as far as possible, make the cooperation of whole system perform to perfect degree.This is because if the uncontrollable words of controlled device, control system cisco unity malfunction then, and the height of controlled device performance have also influenced the performance of whole system significantly.
In the AMT system, for there are two solution routes the time that shortens power interruption: the one, the speed of response of raising controlled device, the 2nd, the structure of change controlled device.The present invention sets about from above-mentioned two aspects exactly, shortens the power interruption time of system by structure optimization.
Summary of the invention
At above-mentioned situation, the utility model purpose be for a kind of work of electric control mechanical type automatic speed variator (AMT) design accurately and reliably, the fast a kind of novel automatic transmission case final controlling element of speed of response.
The technical solution of the utility model is achieved in that
A kind of novel automatic transmission case final controlling element, it is characterized by: it is by hydraulic oil source, shifting final controlling element and clutch actuator are formed, motor in the hydraulic oil source links to each other with oil hydraulic pump, one-way valve a is installed on the oil hydraulic pump, one-way valve b, proportional electromagnetic valve d and selector valve also are installed, wherein one-way valve a is connected with accumulator, strainer and secondary filter are installed between oil hydraulic pump and fuel tank, hydraulic oil source links to each other with clutch actuator by one-way valve a, link to each other with the shifting final controlling element with proportional electromagnetic valve d by selector valve, clutch actuator and shifting final controlling element also are connected with fuel tank in the hydraulic oil source, the shifting final controlling element is made up of one group of oil cylinder arranged side by side, oil cylinder has two filler openings, two filler openings are connected respectively at a two-bit triplet gear shift solenoid valve, clutch actuator is made up of an oil cylinder, and flow-off is arranged on the oil cylinder, and proportional electromagnetic valve c and clutch position sensor also are installed.
Thereby advantage of the present invention can be by embodying to the raising of vehicle performance with to reduction by two aspects that the complexity of simplifying gear-selecting and shifting executing mechanism reduces the automatic transmission cost of production.
At first, because utilize the electric control mechanical automatic gearbox gear shifting mechanism of the designed exploitation of the present invention, cancelled the gear selecting action, speed is very fast, and shift time is short, so vehicle has good power character.
Secondly, cut down finished cost by the complexity of simplifying actuator.Can reach a conclusion from the working principle of gearbox, gearshift power and the gearshift time of gearbox on each gear is different.For same gearbox, its upshift power is less than downshift power, and the gearshift power of low gear is greater than the gearshift power of high gear.If therefore the principal pressure of system is unadjustable in shift process, for optimizing the output gearshift power of final controlling element, must change the size of each oil cylinder of final controlling element, if the size difference of each oil cylinder, at first can increase the difficulty of processing of final controlling element, secondly each oil cylinder associated components does not have interchangeability, will inevitably cause the increase of the cost of final controlling element like this when producing in enormous quantities.If the inlet pressure of shifting final controlling element is adjustable, just can realize the same size of a plurality of oil cylinders, realize different ouput forces by the pressure of adjust system.Therefore used four or more three position oil cylinders arranged side by side in the present invention, the structure of three position oil cylinders is identical, and conformity of production is good, and is simple in structure, so cost of production is low.
Description of drawings
Fig. 1 structural representation of the present utility model.
Specific embodiments
Describe specific embodiments of the present utility model in detail below in conjunction with accompanying drawing.
A kind of novel automatic transmission case final controlling element, it is characterized by: it is by hydraulic oil source 1, shifting final controlling element 2 and clutch actuator 3 are formed, motor 4 in the hydraulic oil source 1 links to each other with oil hydraulic pump 5, two one-way valve a6 are installed on the oil hydraulic pump 5, b7, proportional electromagnetic valve d8 and selector valve 9 also are installed, wherein one-way valve a6 is connected with accumulator 10,11 of oil hydraulic pump 5 and fuel tanks are equipped with strainer 12 and secondary filter 13, hydraulic oil source 1 links to each other by one-way valve a6 with clutch actuator 3, link to each other with proportional electromagnetic valve d8 by selector valve 9 with shifting final controlling element 2, clutch actuator 3 and shifting final controlling element 2 also are connected with fuel tank 11 in the hydraulic oil source 1, shifting final controlling element 2 is made up of one group of oil cylinder arranged side by side, oil cylinder has two filler openings, two filler openings are connected respectively at a two-bit triplet gear shift solenoid valve, clutch actuator 3 is made up of an oil cylinder 16, and flow-off is arranged on the oil cylinder, and proportional electromagnetic valve c17 and clutch position sensor 18 also are installed.
Hydraulic oil source 1 is the system of the service intermittent that can accurately control of a delivery pressure, hydraulic oil source 1 is shown in Fig. 1 left part, the working principle of hydraulic oil source 1 is: when system pressure is not enough, ECU (Electrical Control Unit) sends instruction for hydraulic pressure oil sources 1, motor 4 drives oil hydraulic pump 5 work, and hydraulic oil enters accumulator 10 by one-way valve a6, after the pressure of accumulator 10 reaches certain value, ECU (Electrical Control Unit) controlling non-return valve a6 closes, and oil hydraulic pump 5 quits work simultaneously.When shifting final controlling element 2 or clutch actuator 3 work, by the unlatching of controlling non-return valve a6, the pressure oil that accumulator 10 is stored enters shifting final controlling element 2 and clutch actuator 3.Because hydraulic oil source 1 discontinuous operation can be saved energy.
Shifting final controlling element 2 is to be moved by the gear shift of selecting of four or more identical three oil cylinder emission control gearboxes arranged side by side.The below, right side is a shifting final controlling element 2 among Fig. 1, the oil cylinder 14-1 of shifting final controlling element 2,14-2,14-3, the 14-4 both sides have filler opening respectively, two filler openings of each oil cylinder are connected with a two-bit triplet solenoid valve respectively, oil cylinder 14-1 and solenoid valve 15-1 and 15-1 ' are one group, oil cylinder 14-2 and solenoid valve 15-2 and 15-2 ' are one group, oil cylinder 14-3 and solenoid valve 15-3 and 15-3 ' are one group, oil cylinder 14-4 and solenoid valve 15-4 and 15-4 ' are one group, oil cylinder and two each groups of solenoid valve are when two solenoid valves cut off the power supply simultaneously, the both sides filler opening oil-feed of oil cylinder, position of piston is in the neutral position, the gearbox shelves that make the return trip empty.When the solenoid valve in left side was switched on, the right side oil-feed of oil cylinder promoted piston and sliding sleeve to left movement.During with solenoid valve energising that should the right side, the left side oil-feed of oil cylinder promotes piston and sliding sleeve and moves right.By the combination of several same structure oil cylinders, can realize the shifting of the gearbox of a different gear.When the both sides solenoid valve cut off the power supply simultaneously, the assurance system was in the position of neutral.
In oil supply system, the joint work of passing ratio solenoid valve 2 and selector valve can be implemented in the adjustable in pressure of system in the transient process of gearshift, thereby the gearshift power that is implemented in the gearshift transient process is adjustable.
Upper right portion among Fig. 1 is a clutch actuator 3, and the characteristics of this final controlling element are the joint work by a proportional electromagnetic valve c17 and the adjustable flow-off of flow, guarantees that clutch oil cylinder is stabilized in any one accurate position.
When the ECU (Electrical Control Unit) of AMT system is sent the command control clutch separation or is engaged, measured value and clutch target location value according to clutch position sensor 18, by regulating the flow of proportional electromagnetic valve c17, while is according to the recirculating oil quantity of flow-off, the displacement of solenoidoperated cluthes oil cylinder, make clutch oil cylinder reach the target location fast, realize that the position of clutch is accurately controlled.

Claims (1)

1, a kind of novel automatic transmission case final controlling element, it is characterized by: it is by hydraulic oil source (1), shifting final controlling element (2) and clutch actuator (3) are formed, motor (4) in the hydraulic oil source (1) links to each other with oil hydraulic pump (5), one-way valve a (6) is installed on the oil hydraulic pump (5), one-way valve b (7), proportional electromagnetic valve d (8) and selector valve (9) also are installed, wherein one-way valve a (6) is connected with accumulator (10), strainer (12) and secondary filter (13) are installed between oil hydraulic pump (5) and fuel tank (11), hydraulic oil source (1) links to each other by one-way valve a (6) with clutch actuator (3), link to each other with proportional electromagnetic valve d (8) by selector valve (9) with shifting final controlling element (2), clutch actuator (3) and shifting final controlling element (2) also are connected with fuel tank (11) in the hydraulic oil source (1), shifting final controlling element (2) is made up of one group of oil cylinder arranged side by side, oil cylinder has two filler openings, two filler openings are connected respectively at a two-bit triplet gear shift solenoid valve, clutch actuator (3) is made up of an oil cylinder (16), oil cylinder has flow-off on (16), and proportional electromagnetic valve c (17) and clutch position sensor (18) also are installed.
CN 200520028342 2005-03-09 2005-03-09 Automatic speed variator executor Expired - Lifetime CN2783053Y (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101270807B (en) * 2007-03-08 2011-12-14 通用汽车环球科技运作公司 Control system for electronic range selection in a dual clutch transmission
CN102518788A (en) * 2012-01-06 2012-06-27 吉林大学 Electronic control hydraulic drive mechanical type automatic gear shift system
CN102537296A (en) * 2010-12-24 2012-07-04 格特拉克·福特传动系统有限公司 Transmission with electromechanical units and oil loop
CN102913614A (en) * 2012-10-23 2013-02-06 重庆赛特尔机械有限公司 Hydraulic control system of automatic gearshift automobile transmission
CN103423431A (en) * 2013-09-05 2013-12-04 林会明 Hydraulic shifting system of vehicle mechanical gearbox
CN103671888A (en) * 2013-12-18 2014-03-26 徐州凯尔农业装备股份有限公司 Electric control gear shifting device of roller tractor
CN101576158B (en) * 2008-03-20 2014-04-02 Dr.Ing.h.c.F.保时捷股份公司 Motor vehicle transmission
CN104481959A (en) * 2014-12-26 2015-04-01 中国北方车辆研究所 Hydraulic system capable of lowering hydraulic oil source startup frequency of AMT (Automated Mechanical Transmission)
CN105179681A (en) * 2015-10-30 2015-12-23 无锡正瑞汽车传动技术有限公司 Hydraulic control gearshift system of two-gear automatic transmission
CN105402396A (en) * 2015-12-10 2016-03-16 江苏沃得农业机械有限公司 Wheel type tractor power shift electro-hydraulic control device and method
CN106032825A (en) * 2015-03-20 2016-10-19 上海瑞迪汽车科技有限公司 Vehicle clutch electro-hydraulic automatic control system
CN106594261A (en) * 2015-10-15 2017-04-26 上海汽车集团股份有限公司 Hydraulic clutch operation system, control unit, gearbox and automobile
CN106949232A (en) * 2017-05-10 2017-07-14 山东时风(集团)有限责任公司 The hydraulic gear-shifting mechanism of automatic mechanical transmission is kept off for electric automobile two
CN109084016A (en) * 2018-10-08 2018-12-25 重庆长安汽车股份有限公司 A kind of DCT speed changer double pump system, control method and automobile
CN111336248A (en) * 2020-04-07 2020-06-26 中国北方车辆研究所 Fault diagnosis method for hydraulic oil supply system of AMT (automated mechanical transmission) actuating mechanism

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101270807B (en) * 2007-03-08 2011-12-14 通用汽车环球科技运作公司 Control system for electronic range selection in a dual clutch transmission
CN101576158B (en) * 2008-03-20 2014-04-02 Dr.Ing.h.c.F.保时捷股份公司 Motor vehicle transmission
CN102537296A (en) * 2010-12-24 2012-07-04 格特拉克·福特传动系统有限公司 Transmission with electromechanical units and oil loop
CN102537296B (en) * 2010-12-24 2016-07-13 格特拉克·福特传动系统有限公司 There is the variator of electromechanical units and oil return line
CN102518788A (en) * 2012-01-06 2012-06-27 吉林大学 Electronic control hydraulic drive mechanical type automatic gear shift system
CN102913614B (en) * 2012-10-23 2015-07-01 重庆赛特尔机械有限公司 Hydraulic control system of automatic gearshift automobile transmission
CN102913614A (en) * 2012-10-23 2013-02-06 重庆赛特尔机械有限公司 Hydraulic control system of automatic gearshift automobile transmission
CN103423431A (en) * 2013-09-05 2013-12-04 林会明 Hydraulic shifting system of vehicle mechanical gearbox
CN103671888A (en) * 2013-12-18 2014-03-26 徐州凯尔农业装备股份有限公司 Electric control gear shifting device of roller tractor
CN104481959A (en) * 2014-12-26 2015-04-01 中国北方车辆研究所 Hydraulic system capable of lowering hydraulic oil source startup frequency of AMT (Automated Mechanical Transmission)
CN104481959B (en) * 2014-12-26 2017-02-22 中国北方车辆研究所 Hydraulic system capable of lowering hydraulic oil source startup frequency of AMT (Automated Mechanical Transmission)
CN106032825A (en) * 2015-03-20 2016-10-19 上海瑞迪汽车科技有限公司 Vehicle clutch electro-hydraulic automatic control system
CN106594261A (en) * 2015-10-15 2017-04-26 上海汽车集团股份有限公司 Hydraulic clutch operation system, control unit, gearbox and automobile
CN105179681A (en) * 2015-10-30 2015-12-23 无锡正瑞汽车传动技术有限公司 Hydraulic control gearshift system of two-gear automatic transmission
CN105402396A (en) * 2015-12-10 2016-03-16 江苏沃得农业机械有限公司 Wheel type tractor power shift electro-hydraulic control device and method
CN106949232A (en) * 2017-05-10 2017-07-14 山东时风(集团)有限责任公司 The hydraulic gear-shifting mechanism of automatic mechanical transmission is kept off for electric automobile two
CN109084016A (en) * 2018-10-08 2018-12-25 重庆长安汽车股份有限公司 A kind of DCT speed changer double pump system, control method and automobile
CN109084016B (en) * 2018-10-08 2020-12-29 重庆长安汽车股份有限公司 DCT transmission double-pump system, control method and automobile
CN111336248A (en) * 2020-04-07 2020-06-26 中国北方车辆研究所 Fault diagnosis method for hydraulic oil supply system of AMT (automated mechanical transmission) actuating mechanism

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: CHINA FAW CO., LTD.

Free format text: FORMER OWNER: CHINESE AUTO GROUP CO NO.1

Effective date: 20111114

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20111114

Address after: 130011 No. 2259 Dongfeng Avenue, West New Economic and Technological Development Zone, Jilin, Changchun

Patentee after: China FAW Group Corporation

Address before: Dongfeng Street Lvyuan District of Jilin province 130011 Changchun No. 83

Patentee before: China FAW Group Corporation

C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20150309

Granted publication date: 20060524