CN2773870Y - High-power UPS dual-core isolation transformer with leakage inductance - Google Patents

High-power UPS dual-core isolation transformer with leakage inductance Download PDF

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Publication number
CN2773870Y
CN2773870Y CN 200420095777 CN200420095777U CN2773870Y CN 2773870 Y CN2773870 Y CN 2773870Y CN 200420095777 CN200420095777 CN 200420095777 CN 200420095777 U CN200420095777 U CN 200420095777U CN 2773870 Y CN2773870 Y CN 2773870Y
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China
Prior art keywords
iron core
leakage inductance
transformer
core
phase
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Expired - Lifetime
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CN 200420095777
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Chinese (zh)
Inventor
方旺华
方木松
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DONGGUAN KEWANG TECHNOLOGY Co Ltd
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Guangdong Kewang Power Equipment Co ltd
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Abstract

The utility model relates to a transformer technical field refers in particular to a high-power UPS area leakage inductance double iron core isolation transformer. The main iron core of the transformer is of a structure with an upper transverse yoke and a lower transverse yoke having open leakage inductance, the main iron core and the auxiliary iron core are arranged in an isolated mode, a secondary coil is wound on an inner layer and adopts a cross-phase Z connection method, a primary coil is wound on an outer layer, and the connection group adopts DZn 6. The utility model discloses can be accurate reduce Br magnetic induction intensity parameter according to the leakage inductance volume, secondary coil adopts the cross-phase Z method of connecing, and three-phase output voltage equilibrium degree reaches 0.25%, and the three-phase resistance error rate is less than 0.3%, has the ventilation structure simultaneously, and the temperature protection is good, and the noise is low, insulation level H level to accord with ann's rule IEC-742, IEC 204-1, IEC 947-1.

Description

High power UPS band leakage inductance double-iron core isolating transformer
Technical field:
The utility model relates to the transformer technology field, refers in particular to a kind of high power UPS band leakage inductance double-iron core isolating transformer.
Background technology:
Tradition on line type UPS structural principle as shown in Figure 1, its major part is: silicon controlled rectifier+battery dc bus+IGBT inverter+step-up transformer, i.e. third generation tradition on line type UPS.The type of each producer on the market, present China and foreign countries, particularly middle high power UPS all is the online structure of two conversion of this structure.Along with the continuous maturation of IGBT technology, in the mid-90, medium-and-large-sized UPS generally adopts this structure.Compare with the UPS of other structure, it is blocked in Disturbance in Power Net such as moment, harmonic wave, voltage fluctuation, frequency fluctuation and voltage noise before the load.
In the tradition on line type UPS structure, transformer is essential, because the rectifier transformer link is the low pressure link, therefore at outlet side the adjustment of step-up transformer as output voltage must be arranged.
Famous in the world UPS manufacturer U.S. EMERSON requires very high to output transformer, mainly show on the technical indicator:
1, design of transformer is required that leakage inductance is arranged, and its inductance has fine linearity;
2, high efficiency, low noise, under the situation that rectification load is fully loaded with, must not be than fully loaded resistive noise greater than 5dB (A);
3, emphasizer to be arranged, improve the peak current coefficient and reach 1: 5;
4, require three-phase equilibrium output to reach 0.25%;
5, three-phase phase resistance unbalance factor<0.5%
6, class of insulation H level, temperature rise is less than 100 ℃;
7, zero sequence impedance and short-circuit impedance, no-load current are particular value;
8, physical dimension and appearance requirement strictness;
9, safety standard and electric property meet American-European safety and IEC-742, standards such as IEC204-1 and IEC947-1.
Domestic high power UPS all below 30KVA, its technical scheme as previously mentioned, domestic manufacturer adopts general electronic transformer, all there are the following problems:
1, need specialized designs inlet wire inductance, the no-load current particular value does not reach requirement;
2, specific zero sequence and short-circuit impedance do not reach requirement;
3, the output voltage wire degree of balance does not reach requirement;
4, thermal design does not reach requirement yet;
5, the H class F insulation does not reach requirement;
6, European safety does not reach requirement.
In sum, for the UPS that cooperates international major company produces (as U.S. XX inc, Japanese XX inc and Taiwan UPS production firm etc.) requirement, must adopt the twin-core isolating transformer of new and high technology and corresponding new material design band leakage inductance, make the electric index of its product reach requirement, and good thermal design, H insulation are arranged and meet American-European IEC-742, IEC204-1, standards such as IEC947-1.
Summary of the invention:
The purpose of this utility model is to overcome the defective of prior art, and a kind of high power UPS band leakage inductance double-iron core isolating transformer is provided, and it plays the effect of isolation, step-down, phase shift, and satisfies corresponding safety requirement.
For achieving the above object, the utility model is achieved through the following technical solutions: the main iron core of transformer is that upper and lower horizontal yoke is opened crack leakage inductance structure, main iron core and secondary iron core are provided with for isolating, coil on described main iron core and the secondary iron core includes primary coil and secondary coil, secondary coil is around nexine, and adopts and stride phase Z connection, and primary coil is around skin, link group and adopt DZn6, the outside of main iron core and secondary iron core is combined with the air duct slats structure.
As improvement of the technical scheme, described secondary iron core adopts three posts, 21 groove crack iron cores, and described transformer is built-in with integrated inductor on former limit, and the no-load current of transformer is 20% of a specified input current.
The main iron core of the utility model is that upper and lower horizontal yoke is opened crack leakage inductance structure; can accurately reduce Br magnetic induction parameter according to the leakage inductance amount, secondary coil adopts and strides phase Z connection, and the three-phase output voltage degree of balance reaches 0.25%; the three-phase resistance error rate is less than 0.3%; aeration structure is arranged simultaneously, and temperature protection is good, and noise is low; class of insulation H level; and meet safety IEC-742, IEC204-1, IEC947-1.
Description of drawings:
Accompanying drawing 1 is traditional on line type UPS structure principle chart;
Accompanying drawing 2 is an electrical schematic diagram of the present utility model;
Accompanying drawing 3 is a front view of the present utility model;
Accompanying drawing 4 is an end view of the present utility model;
Accompanying drawing 5 is major and minor iron core winding figure;
Accompanying drawing 6 is line bag figure of the present utility model.
Embodiment:
See shown in the accompanying drawing 2~6 that the utility model mainly includes main iron core 10, secondary iron core 20, wherein main iron core 10 adopts chip not to inserting, upper and lower horizontal yoke is opened crack leakage inductance structure, stem stem is provided with air gap, and secondary iron core 20 adopts three posts, 21 groove crack iron cores, and main iron core 10 is provided with for isolating with secondary iron core 20.Coil on described main iron core 10 and the secondary iron core 20 includes primary coil and secondary coil, secondary coil is around nexine, and adopt and stride phase Z connection, primary coil is around skin, link group and adopt DZn6, main iron core 10 is combined with air duct slats structure 30 with the outside of secondary iron core 20, has good thermal design.
The utility model technological process of production includes moulding skeleton, coiling, inserted sheet, transformer moulding, soaks baking, final assembly, debugging, check and warehouse-in, wherein coiling, inserted sheet, soak baking, the debugging the most key, the decision machine performance.
During use, this transformer application plays the effect of isolation, step-down, phase shift at the international UPS of major company rectifier front end.Because the bus of UPS requires to isolate with electrical network, and the busbar voltage range of definition is lower, (be generally 187DC~280VDC), and the input voltage range of front end electrical network is higher (being generally 380V-15%~+ 20%), therefore need to realize isolating and step-down, to satisfy the requirement of rectifier to input voltage range by this transformer.Simultaneously, for realizing stablizing in the rectifier control, require leading 30 degree of phase voltage of transformer output.Transformer is at the built-in integrated inductor in former limit (big or small by the short-circuit impedance decision), the transformer impulse current when being beneficial to the commutation of silicon controlled rectifier and suppressing UPS power on.The fundametal compoment of transformer input voltage frequency is 50Hz, output directly connects the three-phase thyristor rectifier bridge, flowing through transformer current is nonlinear pulsating current, contain abundant harmonic wave composition, reduce harmonic effects, transformer adopting DY type is considered the requirement in the phase shift simultaneously, and transformer DY11 connects.
Major parameter of the present utility model following (is example with 100K):
N0. Title Measuring junction Measured value Test condition
1 Unloaded output voltage a-b b-c c-a 270±4V Input: A-B, B-C, C-A are 380V
2 Nominal load voltage a-b b-c c-a 270V±5% Input: A-B, B-C, C-A are 380V, output adds the 100KVA resistive load
3 Specified apparent power 100KVA
4 Nominal load current 220.4A
5 Mode of connection Dy11
6 Average no-load loss ≤500W
7 Temperature rise Hottest point in the coil 100℃
8 Efficient >0.97
9 Short-circuit impedance A、B、C (18 ± 2) % (being equivalent to each former limit winding electric sensibility reciprocal is 2.75mH)
10 No-load current A、B、C 10-16A
11 The class of insulation H
12 Dielectric strength Just, inferior → ground time → just Leakage current<20mA 3000V,60S 3000V,60S
13 The turn ratio Just: inferior
14 Unloaded any the poor of two phase voltages of exporting 1V
Short-circuit impedance test and the secondary n of calculating short circuit, a, b, c allow secondary B phase line current reach 220.4A, test out the average voltage U of the three-phase of this moment elementary A, B, C.
Short-circuit impedance=(U/380) * 100%
The no-load current of transformer is 20% of a specified input current.

Claims (5)

1、大功率UPS带漏感双铁芯隔离变压器,其特征在于:该变压器的主铁芯(10)为上、下横轭开隙漏感结构,主铁芯(10)与副铁芯(20)为隔离设置,所述主铁芯(10)与副铁芯(20)上的线圈包括有初级线圈和次级线圈,次级线圈绕在里层,且采用跨相Z接法,初级线圈绕在外层,连结组别采用DZn6。1. High-power UPS double-core isolation transformer with leakage inductance is characterized in that: the main iron core (10) of the transformer is a leakage inductance structure with upper and lower yoke gaps, and the main iron core (10) and the auxiliary iron core ( 20) It is an isolation setting, the coils on the main iron core (10) and the auxiliary iron core (20) include a primary coil and a secondary coil, the secondary coil is wound on the inner layer, and adopts a cross-phase Z connection, the primary The coil is wound on the outer layer, and the connection group adopts DZn6. 2、根据权利要求1所述的大功率UPS带漏感双铁芯隔离变压器,其特征在于:所述主铁芯(10)与副铁芯(20)的外侧结合有通风条结构(30)。2. The high-power UPS double-core isolation transformer with leakage inductance according to claim 1, characterized in that: the outside of the main core (10) and the secondary core (20) are combined with a ventilation strip structure (30) . 3、根据权利要求1或2所述的大功率UPS带漏感双铁芯隔离变压器,其特征在于:所述副铁芯(20)采用三柱二十一槽隙铁芯。3. The high-power UPS double-core isolation transformer with leakage inductance according to claim 1 or 2, characterized in that: the secondary core (20) adopts a three-column twenty-one-slot core. 4、根据权利要求1所述的大功率UPS带漏感双铁芯隔离变压器,其特征在于:所述变压器在原边内置有集成电感器。4. The high-power UPS dual-core isolation transformer with leakage inductance according to claim 1, characterized in that: said transformer has built-in integrated inductors on the primary side. 5、根据权利要求1所述的大功率UPS带漏感双铁芯隔离变压器,其特征在于:所述变压器的空载电流为额定输入电流的20%。5. The high-power UPS dual-core isolation transformer with leakage inductance according to claim 1, wherein the no-load current of the transformer is 20% of the rated input current.
CN 200420095777 2004-11-30 2004-11-30 High-power UPS dual-core isolation transformer with leakage inductance Expired - Lifetime CN2773870Y (en)

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CN2773870Y true CN2773870Y (en) 2006-04-19

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102262189A (en) * 2010-12-30 2011-11-30 保定天威集团有限公司 Method for separating core excitation volt-amperes by double-core method
CN102646499A (en) * 2012-05-23 2012-08-22 镇江天力变压器有限公司 Dry type transformer with secondary iron core for electric locomotive
CN103123859A (en) * 2011-11-18 2013-05-29 永济新时速电机电器有限责任公司 High-leakage-inductance transformer
CN112567488A (en) * 2018-08-28 2021-03-26 欧姆龙株式会社 Transformer and power conversion device
CN113311359A (en) * 2021-05-13 2021-08-27 上海远观物联网科技有限公司 Transformer internal fault discrimination method based on vector analysis
CN116884739A (en) * 2023-05-31 2023-10-13 江苏征日电力设备有限公司 Novel symmetrical structure iron core column of three-phase magnetically controlled reactor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102262189A (en) * 2010-12-30 2011-11-30 保定天威集团有限公司 Method for separating core excitation volt-amperes by double-core method
CN103123859A (en) * 2011-11-18 2013-05-29 永济新时速电机电器有限责任公司 High-leakage-inductance transformer
CN102646499A (en) * 2012-05-23 2012-08-22 镇江天力变压器有限公司 Dry type transformer with secondary iron core for electric locomotive
CN112567488A (en) * 2018-08-28 2021-03-26 欧姆龙株式会社 Transformer and power conversion device
CN113311359A (en) * 2021-05-13 2021-08-27 上海远观物联网科技有限公司 Transformer internal fault discrimination method based on vector analysis
CN113311359B (en) * 2021-05-13 2024-06-11 上海远观物联网科技有限公司 Transformer internal fault discrimination method based on vector analysis
CN116884739A (en) * 2023-05-31 2023-10-13 江苏征日电力设备有限公司 Novel symmetrical structure iron core column of three-phase magnetically controlled reactor
CN116884739B (en) * 2023-05-31 2024-04-26 河北邦能电气制造有限公司 Symmetrical structure iron core column of three-phase magnetically controlled reactor

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: DONGGUAN KEWANG TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: KEWANG ELECTRIC SOURCE EQUIPMENT CO., LTD., GUANGDONG

Effective date: 20111014

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 523079 DONGGUAN, GUANGDONG PROVINCE TO: 523000 DONGGUAN, GUANGDONG PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20111014

Address after: 523000, No. 428, building 11, productivity building, Songshan science and Technology Industrial Park, Guangdong, Dongguan

Patentee after: Dongguan Kewang Technology Co., Ltd.

Address before: 523079 Xiping Industrial Zone, Nancheng District, Guangdong, Dongguan

Patentee before: Guangdong Kewang Power Equipment Co., Ltd.

C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20141130

Granted publication date: 20060419