CN2773870Y - Hopper-sensing insulated transformer with big power UPS and double iron core - Google Patents

Hopper-sensing insulated transformer with big power UPS and double iron core Download PDF

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Publication number
CN2773870Y
CN2773870Y CN 200420095777 CN200420095777U CN2773870Y CN 2773870 Y CN2773870 Y CN 2773870Y CN 200420095777 CN200420095777 CN 200420095777 CN 200420095777 U CN200420095777 U CN 200420095777U CN 2773870 Y CN2773870 Y CN 2773870Y
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China
Prior art keywords
iron core
transformer
hopper
power ups
sensing
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Expired - Lifetime
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CN 200420095777
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Chinese (zh)
Inventor
方旺华
方木松
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Dongguan Kewang Technology Co., Ltd.
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GUANGDONG KEWANG POWER EQUIPMENT CO Ltd
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Priority to CN 200420095777 priority Critical patent/CN2773870Y/en
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Publication of CN2773870Y publication Critical patent/CN2773870Y/en
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Abstract

The utility model relates to the technical field of a transformer, particularly a hopper-sensing insulated transformer with a big power UPS and double iron cores, and the main iron core of the transformer is upper and lower transverse yoke gap opened hopper-sensing structure. The main iron core and the auxiliary iron core are insulated, and a secondary coil is wound on a lining layer. The method of the cross-phase Z connection is adopted by the secondary coil, and a primary coil is wound on an outer layer. The connection class adopts DZn6. The hopper-sensing insulated transformer with a big power UPS and double iron cores can accurately reduce the parameter of the Br magnetic induction according to the hopper-sensing quantity, and the secondary coil adopts the method of the cross-phase Z connection. The three-phase output voltage balance degree reaches 0.25%, and the three-phase resistor error rate is less than 0.3%. Simultaneously, the hopper-sensing insulated transformer with a big power UPS and double iron cores has ventilating structure, and the protection of the temperature is good. The noise is low, and the insulation level is H grade. The hopper-sensing insulated transformer with a big power UPS and double iron cores also conforms to the safety regulation IEC-742, IEC204-1 and IEC947-1.

Description

High power UPS band leakage inductance double-iron core isolating transformer
Technical field:
The utility model relates to the transformer technology field, refers in particular to a kind of high power UPS band leakage inductance double-iron core isolating transformer.
Background technology:
Tradition on line type UPS structural principle as shown in Figure 1, its major part is: silicon controlled rectifier+battery dc bus+IGBT inverter+step-up transformer, i.e. third generation tradition on line type UPS.The type of each producer on the market, present China and foreign countries, particularly middle high power UPS all is the online structure of two conversion of this structure.Along with the continuous maturation of IGBT technology, in the mid-90, medium-and-large-sized UPS generally adopts this structure.Compare with the UPS of other structure, it is blocked in Disturbance in Power Net such as moment, harmonic wave, voltage fluctuation, frequency fluctuation and voltage noise before the load.
In the tradition on line type UPS structure, transformer is essential, because the rectifier transformer link is the low pressure link, therefore at outlet side the adjustment of step-up transformer as output voltage must be arranged.
Famous in the world UPS manufacturer U.S. EMERSON requires very high to output transformer, mainly show on the technical indicator:
1, design of transformer is required that leakage inductance is arranged, and its inductance has fine linearity;
2, high efficiency, low noise, under the situation that rectification load is fully loaded with, must not be than fully loaded resistive noise greater than 5dB (A);
3, emphasizer to be arranged, improve the peak current coefficient and reach 1: 5;
4, require three-phase equilibrium output to reach 0.25%;
5, three-phase phase resistance unbalance factor<0.5%
6, class of insulation H level, temperature rise is less than 100 ℃;
7, zero sequence impedance and short-circuit impedance, no-load current are particular value;
8, physical dimension and appearance requirement strictness;
9, safety standard and electric property meet American-European safety and IEC-742, standards such as IEC204-1 and IEC947-1.
Domestic high power UPS all below 30KVA, its technical scheme as previously mentioned, domestic manufacturer adopts general electronic transformer, all there are the following problems:
1, need specialized designs inlet wire inductance, the no-load current particular value does not reach requirement;
2, specific zero sequence and short-circuit impedance do not reach requirement;
3, the output voltage wire degree of balance does not reach requirement;
4, thermal design does not reach requirement yet;
5, the H class F insulation does not reach requirement;
6, European safety does not reach requirement.
In sum, for the UPS that cooperates international major company produces (as U.S. XX inc, Japanese XX inc and Taiwan UPS production firm etc.) requirement, must adopt the twin-core isolating transformer of new and high technology and corresponding new material design band leakage inductance, make the electric index of its product reach requirement, and good thermal design, H insulation are arranged and meet American-European IEC-742, IEC204-1, standards such as IEC947-1.
Summary of the invention:
The purpose of this utility model is to overcome the defective of prior art, and a kind of high power UPS band leakage inductance double-iron core isolating transformer is provided, and it plays the effect of isolation, step-down, phase shift, and satisfies corresponding safety requirement.
For achieving the above object, the utility model is achieved through the following technical solutions: the main iron core of transformer is that upper and lower horizontal yoke is opened crack leakage inductance structure, main iron core and secondary iron core are provided with for isolating, coil on described main iron core and the secondary iron core includes primary coil and secondary coil, secondary coil is around nexine, and adopts and stride phase Z connection, and primary coil is around skin, link group and adopt DZn6, the outside of main iron core and secondary iron core is combined with the air duct slats structure.
As improvement of the technical scheme, described secondary iron core adopts three posts, 21 groove crack iron cores, and described transformer is built-in with integrated inductor on former limit, and the no-load current of transformer is 20% of a specified input current.
The main iron core of the utility model is that upper and lower horizontal yoke is opened crack leakage inductance structure; can accurately reduce Br magnetic induction parameter according to the leakage inductance amount, secondary coil adopts and strides phase Z connection, and the three-phase output voltage degree of balance reaches 0.25%; the three-phase resistance error rate is less than 0.3%; aeration structure is arranged simultaneously, and temperature protection is good, and noise is low; class of insulation H level; and meet safety IEC-742, IEC204-1, IEC947-1.
Description of drawings:
Accompanying drawing 1 is traditional on line type UPS structure principle chart;
Accompanying drawing 2 is an electrical schematic diagram of the present utility model;
Accompanying drawing 3 is a front view of the present utility model;
Accompanying drawing 4 is an end view of the present utility model;
Accompanying drawing 5 is major and minor iron core winding figure;
Accompanying drawing 6 is line bag figure of the present utility model.
Embodiment:
See shown in the accompanying drawing 2~6 that the utility model mainly includes main iron core 10, secondary iron core 20, wherein main iron core 10 adopts chip not to inserting, upper and lower horizontal yoke is opened crack leakage inductance structure, stem stem is provided with air gap, and secondary iron core 20 adopts three posts, 21 groove crack iron cores, and main iron core 10 is provided with for isolating with secondary iron core 20.Coil on described main iron core 10 and the secondary iron core 20 includes primary coil and secondary coil, secondary coil is around nexine, and adopt and stride phase Z connection, primary coil is around skin, link group and adopt DZn6, main iron core 10 is combined with air duct slats structure 30 with the outside of secondary iron core 20, has good thermal design.
The utility model technological process of production includes moulding skeleton, coiling, inserted sheet, transformer moulding, soaks baking, final assembly, debugging, check and warehouse-in, wherein coiling, inserted sheet, soak baking, the debugging the most key, the decision machine performance.
During use, this transformer application plays the effect of isolation, step-down, phase shift at the international UPS of major company rectifier front end.Because the bus of UPS requires to isolate with electrical network, and the busbar voltage range of definition is lower, (be generally 187DC~280VDC), and the input voltage range of front end electrical network is higher (being generally 380V-15%~+ 20%), therefore need to realize isolating and step-down, to satisfy the requirement of rectifier to input voltage range by this transformer.Simultaneously, for realizing stablizing in the rectifier control, require leading 30 degree of phase voltage of transformer output.Transformer is at the built-in integrated inductor in former limit (big or small by the short-circuit impedance decision), the transformer impulse current when being beneficial to the commutation of silicon controlled rectifier and suppressing UPS power on.The fundametal compoment of transformer input voltage frequency is 50Hz, output directly connects the three-phase thyristor rectifier bridge, flowing through transformer current is nonlinear pulsating current, contain abundant harmonic wave composition, reduce harmonic effects, transformer adopting DY type is considered the requirement in the phase shift simultaneously, and transformer DY11 connects.
Major parameter of the present utility model following (is example with 100K):
N0. Title Measuring junction Measured value Test condition
1 Unloaded output voltage a-b b-c c-a 270±4V Input: A-B, B-C, C-A are 380V
2 Nominal load voltage a-b b-c c-a 270V±5% Input: A-B, B-C, C-A are 380V, output adds the 100KVA resistive load
3 Specified apparent power 100KVA
4 Nominal load current 220.4A
5 Mode of connection Dy11
6 Average no-load loss ≤500W
7 Temperature rise Hottest point in the coil 100℃
8 Efficient >0.97
9 Short-circuit impedance A、B、C (18 ± 2) % (being equivalent to each former limit winding electric sensibility reciprocal is 2.75mH)
10 No-load current A、B、C 10-16A
11 The class of insulation H
12 Dielectric strength Just, inferior → ground time → just Leakage current<20mA 3000V,60S 3000V,60S
13 The turn ratio Just: inferior
14 Unloaded any the poor of two phase voltages of exporting 1V
Short-circuit impedance test and the secondary n of calculating short circuit, a, b, c allow secondary B phase line current reach 220.4A, test out the average voltage U of the three-phase of this moment elementary A, B, C.
Short-circuit impedance=(U/380) * 100%
The no-load current of transformer is 20% of a specified input current.

Claims (5)

1, high power UPS band leakage inductance double-iron core isolating transformer, it is characterized in that: the main iron core of this transformer (10) is opened crack leakage inductance structure for upper and lower horizontal yoke, main iron core (10) is provided with for isolating with secondary iron core (20), coil on described main iron core (10) and the secondary iron core (20) includes primary coil and secondary coil, secondary coil is around nexine, and adopt and stride phase Z connection, primary coil links group and adopts DZn6 around skin.
2, high power UPS band leakage inductance double-iron core isolating transformer according to claim 1 is characterized in that: described main iron core (10) is combined with air duct slats structure (30) with the outside of secondary iron core (20).
3, high power UPS band leakage inductance double-iron core isolating transformer according to claim 1 and 2 is characterized in that: described secondary iron core (20) adopts three posts, 21 groove crack iron cores.
4, high power UPS band leakage inductance double-iron core isolating transformer according to claim 1, it is characterized in that: described transformer is built-in with integrated inductor on former limit.
5, high power UPS band leakage inductance double-iron core isolating transformer according to claim 1, it is characterized in that: the no-load current of described transformer is 20% of a specified input current.
CN 200420095777 2004-11-30 2004-11-30 Hopper-sensing insulated transformer with big power UPS and double iron core Expired - Lifetime CN2773870Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420095777 CN2773870Y (en) 2004-11-30 2004-11-30 Hopper-sensing insulated transformer with big power UPS and double iron core

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Application Number Priority Date Filing Date Title
CN 200420095777 CN2773870Y (en) 2004-11-30 2004-11-30 Hopper-sensing insulated transformer with big power UPS and double iron core

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CN2773870Y true CN2773870Y (en) 2006-04-19

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102262189A (en) * 2010-12-30 2011-11-30 保定天威集团有限公司 Method for separating core excitation volt-amperes by double-core method
CN102646499A (en) * 2012-05-23 2012-08-22 镇江天力变压器有限公司 Dry type transformer with secondary iron core for electric locomotive
CN103123859A (en) * 2011-11-18 2013-05-29 永济新时速电机电器有限责任公司 High-leakage-inductance transformer
CN112567488A (en) * 2018-08-28 2021-03-26 欧姆龙株式会社 Transformer and power conversion device
CN113311359A (en) * 2021-05-13 2021-08-27 上海远观物联网科技有限公司 Transformer internal fault discrimination method based on vector analysis
CN116884739A (en) * 2023-05-31 2023-10-13 江苏征日电力设备有限公司 Novel symmetrical structure iron core column of three-phase magnetically controlled reactor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102262189A (en) * 2010-12-30 2011-11-30 保定天威集团有限公司 Method for separating core excitation volt-amperes by double-core method
CN103123859A (en) * 2011-11-18 2013-05-29 永济新时速电机电器有限责任公司 High-leakage-inductance transformer
CN102646499A (en) * 2012-05-23 2012-08-22 镇江天力变压器有限公司 Dry type transformer with secondary iron core for electric locomotive
CN112567488A (en) * 2018-08-28 2021-03-26 欧姆龙株式会社 Transformer and power conversion device
CN113311359A (en) * 2021-05-13 2021-08-27 上海远观物联网科技有限公司 Transformer internal fault discrimination method based on vector analysis
CN113311359B (en) * 2021-05-13 2024-06-11 上海远观物联网科技有限公司 Transformer internal fault discrimination method based on vector analysis
CN116884739A (en) * 2023-05-31 2023-10-13 江苏征日电力设备有限公司 Novel symmetrical structure iron core column of three-phase magnetically controlled reactor
CN116884739B (en) * 2023-05-31 2024-04-26 河北邦能电气制造有限公司 Symmetrical structure iron core column of three-phase magnetically controlled reactor

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: DONGGUAN KEWANG TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: KEWANG ELECTRIC SOURCE EQUIPMENT CO., LTD., GUANGDONG

Effective date: 20111014

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 523079 DONGGUAN, GUANGDONG PROVINCE TO: 523000 DONGGUAN, GUANGDONG PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20111014

Address after: 523000, No. 428, building 11, productivity building, Songshan science and Technology Industrial Park, Guangdong, Dongguan

Patentee after: Dongguan Kewang Technology Co., Ltd.

Address before: 523079 Xiping Industrial Zone, Nancheng District, Guangdong, Dongguan

Patentee before: Guangdong Kewang Power Equipment Co., Ltd.

C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20141130

Granted publication date: 20060419