CN2773446Y - Steel plastic composite pipe - Google Patents

Steel plastic composite pipe Download PDF

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Publication number
CN2773446Y
CN2773446Y CN 200520033120 CN200520033120U CN2773446Y CN 2773446 Y CN2773446 Y CN 2773446Y CN 200520033120 CN200520033120 CN 200520033120 CN 200520033120 U CN200520033120 U CN 200520033120U CN 2773446 Y CN2773446 Y CN 2773446Y
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layer
metal frame
composite pipe
tubular metal
steel
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Expired - Fee Related
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CN 200520033120
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甘国工
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Abstract

The utility model provides a steel plastic composite pipe. The utility model comprises a polymer plastic outer layer and an inner layer pipe wall, wherein a cylindrical metallic framework reinforcement with a hole mesh structure is arranged between the outer layer and the inner layer pipe wall; the outer surface of the composite pipe is compounded with a thermoplastic sheath with antistatic performance or with the combination of electrostatic prevention and fire resistance; the composite pipe has the advantage of antistatic performance or the combination of electrostatic prevention and fire resistance and is suitable for occasions with antistatic performance or the combination of electrostatic prevention and fire resistance such as mines, etc.; the caliber of the composite pipe is from 30 to 1000, the pressure grade is from 0.6 Mpa to 3Mpa, and the highest medium conveying temperature can reach 110 DEG C.

Description

Steel-plastic composite pipe
Technical field:
The utility model is relevant with steel-plastic composite pipe, and is special relevant with the steel-plastic composite pipe that antistatic or antistatic and flame-retardant layer are arranged.
Background technique:
Thermoplastic pipes, the pipe made of TPO material particularly, be easy to produce and static electricity gathered at tube-surface, in inflammable and explosive environment, use dangerous, good nonmetallic pipe can use in colliery, Petrochemical Enterprises, inflammable and explosive environment people in order to allow this antiseptic power, the antistatic of pipeline and fire-retardant aspect carried out lasting deep R and D and used, but there are very big difficulty and contradiction all the time, if will reach anti-static ability, nonmetallic pipe is such as polyethylene pipe, and its surface resistivity will be from 10 14~10 16Ω reduces to 10 8~10 10Ω, the carbon black that will in material, add the mass ratio more than at least 7%, if again in order to increase flame retarding, to in material, add organic and inorganic flame retardant material as adding bromo biphenyl ether, ammonium polyphosphate, aluminium hydroxide, antimonous oxide, after this this material is blended in the polythene thermoplastic continuum, can reduce the performance of plastic materials greatly, can become 1.24 from 0.948 such as density, tensile strength can be reduced to 18Mpa by 28Mpa, even it is lower, though reached antistatic and fire-retardant performance, but do not had former poly in light weight as the all-plastic pipeline, the intensity height, the advantage that anti-chemical corrosion and anti-aging capability are strong, and antistatic and flame retardant material price are more expensive, pipeline cost height.Patent 01113939 discloses a kind of " electrostatic-preventing aluminium-plastic combined pipe ", this pipeline is bonded together antistatic plastic layer and aluminium lamination tube outer surface with tackiness agent at the aluminium lamination tube outer surface, the pipeline antistatic skin of this structure is also very thick, antistatic material cost height, and there is not hole-opening as the aluminium lamination pipe that strengthens body, plastic outer layer and inner layer tube wall can not be connected as a single entity by the aperture, this pipeline can only link to each other with metal joint, can not connect with the plastic joint hot melt, even connect by hot melt, its join strength also just bears by the antistatic skin of aluminium lamination outer tube layer, and connection reliability is poor, and intensity and bearing capacity are low.
The model utility content:
The purpose of this utility model is that a kind of intensity and bearing capacity height, cost are low, surface recombination has steel-plastic composite pipe that have an antistatic performance or the thermoplastic plastic layer that antistatic and flame retardant property have both outside in order to provide.
The purpose of this utility model is achieved like this:
The utility model steel-plastic composite pipe, comprise polymer plastic skin and inner layer tube wall, the tubular metal frame that is coated with web frame with holes between skin and inner layer tube wall strengthens body, the internal and external layer plastics are by fusion of metal frame hole or bonding being connected as a single entity, on composite pipe outer wall circumferential surface, be compounded with the thermoplastic plastic layer who has an antistatic performance or antistatic and flame retardant property have both, in order to keep the in light weight of these materials of polyolefin, the intensity height, the performance that anti-chemical corrosion and anti-aging capability are strong, more in order to save polythene material, introduce Steel Skeleton and make enhancement layer, it is good scheme, mould the very thin (layer of thermoplastic material that the antistatic backing of 0.2mm~0.5mm) or antistatic and flame retardant property have both of compound one deck on the outer tube layer at steel again, not only had antistatic performance and flame retardant property, because of only using pure antistatic, 1% to 3% material of the polymer pipe that flame retardant material is made, saved the cost of material of a large amount of anti-static inflaming-retarding materials, also overcome the expensive of this material tubulation, low-intensity, the shortcoming that anticorrosion and anti-oxidation performance descends, improved the sanitation performance index of the fed sheet of a media of pipeline simultaneously, also better bearing strength and switching performance are arranged than the outer compounded antistatic of pure polyolefin pipe of existing report and the composite pipe of fire-retardant layer of thermoplastic material, the available metal joint, also available hot melt, electrical fusion joint, flange, bolt connects, particularly make 250 diameters greater than φ, discharge pressure more has cost advantage more than or equal to antistatic and the fire-retardant steel-plastic composite pipe of 1.6Mpa, in mine and colliery, use better breakage-proof ability is arranged, because of the metal frame of enhancing layer is arranged, mainly play a part to connect and internal and external anti-corrosive at the compound plastic layer of the internal and external layer of metal frame, the bearing of intensity mainly given metal frame and born, do not need to increase the plastics wall thickness and come proof strength, therefore can save a large amount of plastic materialss, using in mine and colliery has better breakage-proof ability, does not continue pressure-bearing work even outer damage layer does not also influence its intensity and internal layer.
To strengthen body be with the vertical butt joint of metal aperture guipure or overlap joint or spiral butt joint or overlap joint and the tubular metal frame that forms through welding fabrication to the tubular metal frame of web frame with holes in the above-mentioned steel-plastic composite pipe, earlier with the vertical butt joint of metal aperture guipure or overlap joint or spiral butt joint or overlap joint and behind welding fabrication, in the tubular metal frame of web frame with holes or outside extrude composition polymer plastic outer layer and inner layer tube wall simultaneously, the internal and external layer plastics connect as one by the fusion of metal frame hole, the thermoplastic plastic layer who has an antistatic performance at composite pipe outer periphery surface recombination one deck again or antistatic and flame retardant property have both.
The tubular metal frame of web frame with holes enhancing body is the tubular metal frame that forms with vertical snapping of metal aperture guipure or spiral snapping in the above-mentioned steel-plastic composite pipe, this without welding manner with the edge of metal aperture guipure vertically snapping or spiral snapping mutually, omitted welding mechanism and technology.
The tubular metal frame of web frame with holes enhancing body is the tubular metal frame that twines warp-wise (axially) steel wire and its point of contact welding fabrication is formed with the broadwise steel wire in the above-mentioned steel-plastic composite pipe.After forming tubular metal frame with broadwise steel wire winding warp-wise (axially) steel wire and to its point of contact welding fabrication earlier, in the tubular metal frame of web frame with holes and/or outside extrude composition polymer plastic outer layer and inner layer tube wall, the internal and external layer plastics connect as one by the fusion of metal frame hole, the thermoplastic plastic layer who has an antistatic performance at composite pipe outer periphery surface recombination one deck again or antistatic and flame retardant property have both.
The tubular metal frame of web frame with holes strengthens the tubular metal frame that body is and/or right hand helix winding formation left-handed with steel wire in the above-mentioned steel-plastic composite pipe, with steel wire left-handed on the inner plastic tube wall and/or right hand helix twine be formed with the tubular metal frame of hole pattern structure after, extrude the composition polymer plastic outer layer on tubular metal frame surface, the internal and external layer plastics are by fusion of metal frame hole or bonding being connected as a single entity, again the thermoplastic plastic layer who has that one deck has an antistatic performance or antistatic and flame retardant property to have both in composite pipe outer periphery surface recombination.This cross-helicity twines the bearing capacity that the tubular metal frame that is formed with the hole pattern structure can improve pipeline widely.
The tubular metal frame of web frame with holes enhancing body is the tubular metal frame that forms with braided steel wire in the above-mentioned steel-plastic composite pipe, can utilize commercially available braided steel wire on the inner plastic tube wall, to weave and form the tubular metal frame, extrude the composition polymer plastic outer layer on tubular metal frame surface, the internal and external layer plastics are by fusion of metal frame hole or bonding being connected as a single entity, again the thermoplastic plastic layer who has that one deck has an antistatic performance or antistatic and flame retardant property to have both in composite pipe outer periphery surface recombination.
The tubular metal frame strengthens between body and internal layer and the outer field polymer plastic layer in the above-mentioned steel-plastic composite pipe adhesive layer, this adhesive layer metal frame surface is coated and with the plastic layer bond vitrified together, if at skeleton and internal layer, increase adhesive layer between the skin, can internal and external layer thermal fusion welding or bonding connection is better, become real composite material, if utilize the hole of skeleton that internal and external layer fusion in the skeleton hole is connected, and utilize the Bond on the skeleton that metal frame and internal and external layer are connected as one, can reduce the linear expansivity of composite pipe greatly, make the linear expansivity of the linear expansivity of plastic tube near metal tube, can in using, reduce with burying or not design shrinking structure in the 500m length, save installation cost, city planting ductwork is had outstanding contribution.
This layer thermoplastic plastic layer that antistatic backing or antistatic and flame retardant property have both in the above-mentioned steel-plastic composite pipe be the foaming shape and have a thermal and insulating performance plastic layer, the outermost of foaming layer is made the close layer of matter, antistatic and flame-retardant layer foaming structure, can not only be incubated but also realize antistatic and fire-retardant, if also will there be anti-flaming performance the urban heating network, this is a kind of good pipeline.
Polymer plastic skin and inner layer tube wall material are crosslinked polyethylene PEX in the above-mentioned steel-plastic composite pipe, between the thermoplastic plastic layer that outer crosslinked polyethylene PEX and antistatic backing or antistatic and flame retardant property have both, be useful on polyolefin layer or the non-cross-linking refractory polyethylene PE-RT layer that the mutual heat fusing of pipe fitting is connected, the steel-plastic composite pipe of pertusate metal frame, the main hot melt that adopts connects, but be used for being crosslinked polyethylene PEX as municipal heat supply network pipe network composite pipe skin and inner layer tube wall material, then can't adopt hot melt to connect, will between skin and antistatic backing, add one deck hot melt tie layer, as the PE-RT plastic materials, solve welding interconnection technique problem, save 8~10% cost of material simultaneously again.
In the above-mentioned steel-plastic composite pipe the outer and inner layer tube wall material of polymer plastic be non-cross-linking refractory polyethylene (PE-RT) or outer respectively be that non-cross-linked polymer and internal layer are crosslinked polyethylene PEX.If internal layer can be used as the hot water net with non-cross-linking refractory polyethylene (PE-RT) or crosslinked polyethylene PEX, steel-plastic composite pipe.
This layer thermoplastic plastic layer that antistatic backing or antistatic and flame retardant property have both in the above-mentioned steel-plastic composite pipe is thermoplastic with by weight percentage, contain greater than 2% blend weight blend or the blend of thermoplastic and anti-static agent or the blend of thermoplastic and anti-static agent and fire-retardant organic material and/or fire-retardant inorganic material of carbon black.The antistatic prescription: existing market PP Pipe Compound can supply, and ripe disclosed prescription is also arranged, and such as the carbon ink that adds 7%-9% in the HDPE high density polyethylene (HDPE), can make specific resistance less than 10 10Ω, the existing market of the prescription that antistatic and fire-retardant two kinds of performances all will possess PP Pipe Compound can supply, ripe disclosed prescription is also arranged, such as 100 parts of high density polyethylene or low density polyethylenes, carbon black 8-12 part, ammonium polyphosphate 10-20 part, 10 parts of haloflexes (chlorinity 70%), 10 parts of antimonous oxides, this prescription do antistatic backing and flame-retardant layer can co-extrusion on the skin of pipe, also can thermal spraying on skin, thickness has 0.2~0.5mm just can antistatic and fire-retardant, surface resistivity can be less than 10 10Ω can put out within 0.2 second-3 seconds after lighting certainly, in addition also can be with the carbon black of 2%-4%, by the glass fibre 15%-18% of the polymer-coated of maleic anhydride graft and other flame retardant mixture composition antistatic backing and flame-retardant layer.
The utility model provides that a kind of intensity and bearing capacity height, cost are low, surface recombination has steel-plastic composite pipe that have an antistatic performance or the thermoplastic plastic layer that antistatic and flame retardant property have both outside.Composite pipe has antistatic performance or antistatic and flame retardant property to be had both, be suitable for mine etc. and need have the occasion that antistatic performance or antistatic and flame retardant property have both, the composite pipe bore is 30-1000mm, pressure rating is 0.6-3Mpa, the fed sheet of a media temperature reaches as high as 110 ℃, composite pipe can adopt the heat fusing mode to connect applied range.
Description of drawings:
Fig. 1 is the utility model steel-plastic composite pipe structural representation.
Fig. 2 is another structural representation of the utility model steel-plastic composite pipe.
Fig. 3 is the utility model Steel Skeleton band binder composite pipe structure schematic representation.
Fig. 4 is the utility model steel-plastic composite pipe structural representation again.
Fig. 5 is the utility model band foaming shape antistatic and flame-retardant layer composite pipe structure schematic representation.
Fig. 6 is non-cross-linking refractory polyethylene PE-RT composite pipe structure schematic representation for the inside and outside tube wall of the utility model.
Fig. 7 is crosslinked polyethylene PEX composite pipe structure schematic representation for the inside and outside tube wall of the utility model.
Embodiment:
Embodiment 1:
Fig. 1 has provided present embodiment 1 figure.Referring to Fig. 1, steel-plastic composite pipe comprises polymer plastic outer 1 and inner layer tube wall 2, between skin and inner layer tube wall, there is the tubular metal frame of web frame with holes to strengthen body 3, strengthening body 3 is vertically to dock and form through welding fabrication with the metal aperture guipure, outside the tubular metal frame of web frame with holes, extrude composition polymer plastic outer layer and inner layer tube wall simultaneously, the internal and external layer plastics connect as one by the fusion of metal frame hole, on composite pipe outer wall circumferential surface, be compounded with one deck and have the thermoplastic plastic layer 4 of antistatic performance, this layer thermoplastic plastic layer is made up of thermoplastic and the blend greater than the carbon black of weight ratio 2% at least, also can on market, buy existing antistatic agent, as antistatic agent TM (sell in Shenyang gently change company).
Embodiment 2:
Fig. 2 has provided present embodiment 2 figure.Present embodiment 2 is substantially the same manner as Example 1, and not existing together is that to strengthen body 3 be to twine warp-wise (axially) 5 steel wires 6 and to its point of contact welding fabrication formation with broadwise steel wire 5 for the tubular metal frame of web frame with holes.
Embodiment 3:
Fig. 3 has provided present embodiment 3 figure.Present embodiment 3 is substantially the same manner as Example 1, and not existing together is to strengthen between body and the internal and external layer plastic tube wall at metal frame adhesives layer 7 is arranged.
Embodiment 4:
Fig. 4 has provided present embodiment 4 figure.Present embodiment 4 is substantially the same manner as Example 1, it is to twine with steel wire left-handed and dextrorotation cross-helicity on the inner plastic tube wall to form that the tubular metal frame that is web frame with holes of not existing together strengthens body 3, extrude the composition polymer plastic outer layer on tubular metal frame surface, the internal and external layer plastics are by fusion of metal frame hole or bonding being connected as a single entity, there is one deck to have the thermoplastic plastic layer 4 that antistatic and flame retardant property have both in composite pipe outer periphery surface recombination again, can be with the carbon ink of 2%-4%, formed the thermoplastic plastic layer that antistatic and flame retardant property have both by the glass fibre 15%-18% of the polymer-coated of maleic anhydride graft and other flame retardant mixture.
This cross-helicity twines the bearing capacity that the tubular metal frame that is formed with the hole pattern structure can improve pipeline widely.
Embodiment 5:
Fig. 5 has provided present embodiment 5 figure.Present embodiment 5 is substantially the same manner as Example 4, and not existing together is that the thermoplastic plastic layer 4 that antistatic and flame retardant property have both is the foaming shape, makes pipeline have thermal insulation property.
Embodiment 6:
Fig. 6 has provided present embodiment 6 figure.Present embodiment 6 is substantially the same manner as Example 4, it is weave formation with steel wire on the inner plastic tube wall that the tubular metal frame that is web frame with holes of not existing together strengthens body 3, polymer plastic skin and inner layer tube wall material are non-cross-linking refractory polyethylene (PE-RT), can reach 120 ℃ hot body medium by delivery temperature, and make hot melt connection mutually between the pipeline.
Embodiment 7:
Fig. 7 has provided present embodiment 7 figure.Present embodiment 7 is substantially the same manner as Example 4, do not exist together is that polymer plastic skin and inner layer tube wall material are organosilane crosslinked polyethylene (PEX), can reach 120 ℃ hot body medium by delivery temperature, but because organosilane crosslinked polyethylene (PEX) can not adopt mutual hot melt Placement to connect, therefore compound one deck non-cross-linking refractory polyethylene (PE-RT) 8 of connecting of hot melt mutually on outer organosilane crosslinked polyethylene (PEX) tube wall, the thermoplastic plastic layer 4 who has both in its outer surface compounded antistatic and flame retardant property again.
The various embodiments described above are that foregoing of the present utility model is further described, but this should be interpreted as that the scope of the above-mentioned theme of the utility model only limits to the foregoing description.All technology that realizes based on foregoing all belong to scope of the present utility model.

Claims (9)

1, steel-plastic composite pipe, comprise polymer plastic skin and inner layer tube wall, it is characterized in that between skin and inner layer tube wall, having the tubular metal frame of web frame with holes to strengthen body, the internal and external layer plastics are connected as a single entity by the metal frame hole, are compounded with the thermoplastic plastic layer who has an antistatic performance or antistatic and flame retardant property have both on composite pipe outer wall circumferential surface.
2, steel-plastic composite pipe as claimed in claim 1, the tubular metal frame enhancing body that it is characterized in that web frame with holes are the tubular metal frames with the vertical butt joint of metal aperture guipure or overlap joint or spiral butt joint or overlap joint formation.
3, steel-plastic composite pipe as claimed in claim 1 is characterized in that the tubular metal frame enhancing body of web frame with holes is the tubular metal frame that forms with vertical snapping of metal aperture guipure or spiral snapping.
4, steel-plastic composite pipe as claimed in claim 1, the tubular metal frame enhancing body that it is characterized in that web frame with holes is to twine the warp-wise steel wire and its point of contact is connected the tubular metal frame that moulding forms with the broadwise steel wire.
5, steel-plastic composite pipe as claimed in claim 1 is characterized in that the tubular metal frame of web frame with holes strengthens the tubular metal frame that body is and/or right hand helix winding formation left-handed with steel wire.
6, steel-plastic composite pipe as claimed in claim 1 is characterized in that the tubular metal frame enhancing body of web frame with holes is the tubular metal frame that forms with braided steel wire.
7,, it is characterized in that having the surface coated adhesive layer of metal frame between tubular metal frame enhancing body and internal layer and the outer field polymer plastic layer as claim 1 or 2 or 3 or 4 or 5 or 6 described steel-plastic composite pipes.
8,, it is characterized in that the thermoplastic plastic layer that antistatic or antistatic and flame retardant property have both is foaming plastic layer shape and that have thermal and insulating performance as claim 1 or 2 or 3 or 4 or 5 or 6 described steel-plastic composite pipes.
9, as claim 1 or 2 or 3 or 4 or 5 or 6 described steel-plastic composite pipes, it is characterized in that being useful between outer wall and the thermoplastic plastic layer interconnective polyolefin layer of pipe fitting or non-cross-linking refractory polyethylene layer.
CN 200520033120 2005-02-03 2005-02-03 Steel plastic composite pipe Expired - Fee Related CN2773446Y (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102359668A (en) * 2011-09-29 2012-02-22 广东东方管业有限公司 Flame retardant and antistatic steel mesh skeleton polyethylene composite pipe for mining and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102359668A (en) * 2011-09-29 2012-02-22 广东东方管业有限公司 Flame retardant and antistatic steel mesh skeleton polyethylene composite pipe for mining and manufacturing method thereof

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C17 Cessation of patent right
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Granted publication date: 20060419