CN2770055Y - Opening wound-iron core - Google Patents
Opening wound-iron core Download PDFInfo
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- CN2770055Y CN2770055Y CN 200420114920 CN200420114920U CN2770055Y CN 2770055 Y CN2770055 Y CN 2770055Y CN 200420114920 CN200420114920 CN 200420114920 CN 200420114920 U CN200420114920 U CN 200420114920U CN 2770055 Y CN2770055 Y CN 2770055Y
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- iron core
- single frame
- cutting
- opening
- open type
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Abstract
The utility model relates to an open type winding iron core, wherein an iron core is spliced by a plurality of single-frame iron cores with identical or similar shapes; each single frame wound by one or a plurality of silicon steel bands. The utility model is characterized in that a yoke part of each closed wound single frame is formed into a cutting seam which is composed of a plurality of short seams which are mutually dislocated and distributed by layered and dislocated cutting. When opened layer by layer, the cutting seam is formed into an opening U-shaped frame body. After staggered and overlapped, the opening part of the U-shaped frame body is formed into an iron core single frame with a closed magnetic path. The utility model not only has the advantages of good performance, low noise, material saving and low cost, what is more important, coils of a transformer can be wound respectively because the iron core is open. The utility model is convenient for manufacturing, and has identical iron core capacity compared with the existing spliced large-scale transformer. The iron core can be opened. Once damaged, so the coils of the transformer can be replaced in time. In addition, due to the adoption of a method that the iron core is wound, and then is cut, without increasing the winding difficulty of the iron core, the utility model has the advantage of easy production.
Description
Technical field
The utility model relates to transformer, instrument transformer etc. and so on used a kind of open type rolling iron core.
Background technology
The iron core overwhelming majority that electrical equipment such as transformer are used adopts silicon steel sheet or steel band manufacturing to form, and manufacture method mainly contains lamination and reels two kinds.
The iron core that the present large and medium-sized transformer of capacity more than 1000kVA used is generally laminated core structure, it is built up by definite shape by silicon steel sheet, this iron core is owing to defective tightness between the silicon steel sheet sheet, exist air-gap in the magnetic circuit, and the high magnetic conduction direction and the magnetic circuit direction of local area material are inconsistent, make the poor-performing of iron core, the transformer noload losses of making is higher, noise is bigger.
In order to overcome the defective of above-mentioned laminated core structure, adopt the takeup type iron core usually, the takeup type iron core is that the silicon steel strip continuous reeling by definite shape forms, the transformer performance of being made by this iron core is significantly improved, and is mainly reflected in that no-load loss is low, noise is little.But the framework of takeup type iron core is closed type, and obviously there is following shortcoming in it:
When 1) transformer coil winds the line, must be with this takeup type iron core to wind the line, promptly on iron core, operate the coil-winding operation, thereby brought very big difficulty, influence production efficiency to coiling, especially for large and medium-sized transformer, even can't the ribbon core coiling.
2) in the transformer use, damage, can't take off coil from iron core at all and change, cause whole transformer to scrap as coil takes place.
Because above-mentioned shortcoming has restricted the more widely-used of closed type Wound core.
In order in large and medium-sized transformer, to use the takeup type iron core, there is the insider to propose a kind of open type rolling iron core of square-section, its opening is that the technology by cutting silicon steel strip in limit coiling limit in the coiling iron core process forms.Because opening is a cutting forming in winding process, this has just increased the difficulty that coiling iron core is shaped greatly, for the complicated circular or polygonal tridimensional triangle iron core of cross sectional shape, all can't use this method.Therefore this open type rolling iron core only relates to the plane iron core of square-section.It is compared on performance with the tridimensional triangle iron core of circular cross-section or polygonal cross-section, and loss is high more than 15%, and manufacturing cost is high more than 10%, and also has shortcomings such as the three-phase imbalance third-harmonic component is big.
The utility model content
The purpose of this utility model is a kind of function admirable, low cost of manufacture, be convenient to wind the line and the open type rolling iron core of coil maintenance.
A kind of open type rolling iron core provided by the utility model, this iron core is to be put together by the identical or close single frame iron core of several shapes, each single frame is to be reeled by one or a few silicon steel strip to form, it is characterized in that: described each the yoke portion of the single frame of remaining silent of winding shaping form the cutting seam that a short seam that is distributed by many mutual dislocation is formed through layering dislocation cutting, stitching successively to open when this cutting promptly becomes the U-shaped of opening framework; Behind the staggered overlap joint of the opening portion of this U-shaped framework, promptly become the iron core single frame of magnetic circuit closure.
Above-mentioned open type rolling iron core, wherein: the cross section of single frame is similar to semicircle, and the cross section of the stem stem that forms after several single frame amalgamations approaches full circle shape or approaches polygon.
Above-mentioned open type rolling iron core, wherein: what every short seam of cutting can be corresponding is that cutting one deck silicon steel strip is formed, also can be corresponding be that cutting multilayer silicon steel strip is formed.
Above-mentioned open type rolling iron core, wherein: when the opening portion of U-shaped framework overlaps amalgamation, can add bonding jumper; Can increase in order to increase increasing the yoke sheet or increasing the yoke piece of this yoke portion sectional area in the yoke portion of opening not.
Above-mentioned open type rolling iron core, wherein: the arrangement of the stem stem after the single frame amalgamation can be arranged for solid, also can be planar alignment, and stem stem quantity can be more than 2 or 2.
Above-mentioned open type rolling iron core, wherein: on the amalgamation plane of single frame and single frame, can be provided with and form channelled groove after the two single frame amalgamations.
Adopted above-mentioned technical solution, the utility model, the firstth, the iron core opening, transformer coil coiling separately, with the just energy coiling of existing spooling equipment, so this iron core is convenient to make and the present identical high-power transformer of laminated core structure capacity, performance but greatly improves than laminated transformer, particularly stem stem descends 50% approximately for three-dimensional volume iron core no-load loss of arranging, and it is about 70% that no-load current descends, and noise reduces more than 10 decibels, save silicon strip 20%, manufacturing cost descends more than 10%, and three-phase equilibrium, and third-harmonic component is little; The secondth, iron core can be opened, so in case coil damage in the transformer use needs repairing when changing, the iron core closing section can be reopened, more emat coil has been avoided scrapping of whole transformer; The 3rd is that cross section occupation efficiency (occupation efficiency when promptly not considering the lamination coefficient) can reach more than 0.98, the more approaching circle of the shape of core section, thus saved the coiling copper material.In addition,, therefore do not increase the difficulty of coiling iron core owing to adopt iron core to roll the way manufacturing of cutting again after the shaping, easy to manufacture.
Description of drawings
Fig. 1 is the perspective view of the utility model Wound core first embodiment;
Fig. 2 is the structural representation that the short seam of each single frame yoke portion is opened the open type iron core of back formation among Fig. 1;
Fig. 3 is the structural representation after the short seam of the single frame yoke portion among Fig. 1 is opened;
Fig. 4 is the schematic diagram of the single frame cross section among Fig. 3;
Fig. 5 is that the silicon steel strip of reeling among Fig. 1 is cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing and is processed into each trapezoidal schematic diagram;
Fig. 6 is the structural representation of the utility model Wound core second embodiment;
Fig. 7 is the structural representation that the short seam of each single frame yoke portion is opened the open type iron core of back formation among Fig. 6;
Fig. 8 is the schematic diagram of the cross section of the stem stem among Fig. 7;
Fig. 9 is that the silicon steel strip of reeling among Fig. 6 is cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing and is processed into each trapezoidal schematic diagram;
Figure 10 is the partial schematic diagram after the opening single frame among first, second embodiment of the utility model overlaps.
Embodiment
As shown in Figure 1, first embodiment of the utility model open type rolling iron core, three-phase three-column 3-D triangle Wound core, this iron core are put together by three identical single frame 11 iron cores of shape.Referring to Fig. 4～5, each single frame is to be reeled by 7 difform silicon steel strips to form, cross section 112 shape approximations can be provided with groove in semicircle on the amalgamation plane of single frame and single frame, form to have the passage that can be used as iron core cooling or other purposes after the two single frame amalgamations.The cross section of the stem stem that forms after three single frame amalgamations approaches full circle shape or approaches polygon.
Forming the cuttings that a short seam 113 that is distributed by many mutual dislocation forms in the yoke portion 111 of each single frame 11 through layering dislocation cutting stitches, this weak point seam 113 can be corresponding be that cutting one deck silicon steel strip is formed, also can be corresponding be that cutting multilayer silicon steel strip is formed.Successively opening when this cutting seam promptly becomes the U-shaped of opening framework, referring to Fig. 2,3, promptly becomes the iron core single frame of magnetic circuit closure behind the staggered overlap joint of the opening portion of this U-shaped framework, and the short seam of its yoke portion splicing distributes as shown in figure 10.When the opening portion of U-shaped framework overlaps amalgamation, can not add additional bonding jumper, be put together by original silicon steel strip overlap joint, the yoke of this frame of amalgamation at this moment equates with the post cross section; Also can add additional bonding jumper, make the area of the cross-sectional area of this conjugated part greater than the post of this frame at suitable position.Yoke portion after the staggered overlap joint closure still can successively open where necessary and be reduced into the U-shaped opening shape.This " opening " and closure can be carried out as required repeatedly.
The foregoing description, i.e. three-phase three-column 3-D triangle Wound core, its manufacture process: carry out the processing of cutting out a piece of cloth in a way with the minimum material to make two or more articles of clothing of the trapezoidal silicon steel strip of each bar on the silicon steel strip broken line cutting machine of special use, the trapezoidal silicon steel strip shape of each of making single frame is as shown in Figure 5.Successively couple together by a graded opening the trapezoidal silicon steel strip of cutting out good all size with argon arc welding, on the triangle iron core up-coiler, roll into the single iron core single frame of remaining silent again, cut silicon strip in the yoke portion of single frame by the inside fault of skin position with laser cutting machine or other cutting equipment.Each cutting one deck also can cut multilayer.The silicon strip that will cut is opened then, and moves to other diverse location cutting one deck silicon strip down.By that analogy, silicon strip has all been cut, the single frame of closure has originally just formed the U font single frame of opening.Three U font single frames piece together the tridimensional triangle iron core of an opening.After cover on the iron core stem stem was loaded onto the good line bag of coiling, the opening of each single frame was successively overlapped silicon strip to skin by internal layer, and whole iron core is formed with the tridimensional triangle iron core of three closed magnetic circuits.As needs thread-changing bag more, can divide layer open again with the closed back yoke of being correlated with, form opening again.After the line bag that needs are changed is more finished changing, again by former method with the opening portion closure, form the tridimensional triangle iron core of closed magnetic circuit again.
In the above-mentioned manufacture process, also can be earlier with three closed single frames before cutting, be combined into a tridimensional triangle iron core earlier, as stated above to the cutting that misplaces respectively of the yoke portion of three single frames, form opening 3-D triangle core again.
As shown in Figure 6, second embodiment of the utility model open type rolling iron core, three-phase three-column plane Wound core 2, this iron core is formed (as figure three) by two less single frames 21 (inside casing) and big single frame 22 (housing).The shape of cross section of stem stem as shown in Figure 8, shape approximation is in polygon.
The yoke portion 221 of housing 22 and the yoke portion 211 of inside casing 21 are respectively through layering dislocation cutting, form the short cutting seam of forming 223,213 that stitches that each frame one is distributed by many mutual dislocation, every short seam can be corresponding be that cutting one deck silicon steel strip is formed, also can be corresponding be that cutting multilayer silicon steel strip is formed.Successively opening when this cutting seam promptly becomes the U-shaped of opening framework, referring to Fig. 7, promptly becomes the iron core single frame of magnetic circuit closure behind the staggered overlap joint of the opening portion of this U-shaped framework, and the short seam of its yoke portion splicing distributes as shown in figure 10.When the opening portion of U-shaped framework overlaps amalgamation, can not add additional bonding jumper, be put together by original silicon steel strip overlap joint, the yoke of this frame of amalgamation at this moment equates with the post cross section; Also can add additional bonding jumper, make the area of the cross-sectional area of this conjugated part greater than the post of this frame at suitable position.Yoke portion after the staggered overlap joint closure still can successively open where necessary and be reduced into the U-shaped opening shape.This " opening " and closure can be carried out as required repeatedly.
The foregoing description, i.e. three-phase three-column plane Wound core, its manufacture process: carry out the processing of cutting out a piece of cloth in a way with the minimum material to make two or more articles of clothing of the trapezoidal silicon strip of each bar on the silicon strip broken line cutting machine of special use, the trapezoidal silicon steel strip shape of each of making single frame is as shown in Figure 9.Successively couple together by a graded driving the trapezoidal silicon strip of cutting out good all size with argon arc welding, on the coiling iron core machine of plane, roll into the single iron core frame of remaining silent (inside casing or housing) again, cut silicon strip in single frame yoke portion by the inside fault of skin position with laser cutting machine or other cutting equipment, each cutting one deck, also can cut multilayer, the silicon strip that will cut is opened then, and move to other diverse location cutting one deck silicon strip down, by that analogy, silicon strip has all been cut, the single frame of closure has originally just formed opening U-shaped single frame, and two less U-shaped single frames and bigger U-shaped single frame piece together the plane tri-phase iron core of an opening.After cover on the iron core stem stem was loaded onto the line bag of coiling, the opening of each single frame was successively overlapped silicon strip to skin by internal layer, and whole iron core is formed with the plane three-phase three-column iron core of three closed magnetic circuits.As needs thread-changing bag more, can divide layer open again with the yoke portion of the closure of being correlated with, form opening again, after the line bag that needs are changed is more finished changing, again by former method with the opening portion closure, form the plane three-phase volume iron core of closed magnetic circuit again.
In the above-mentioned manufacture process, also can earlier two less closed single frames be combined earlier before cutting, again at the bigger closed single frame of its outside coiling, the plane three-phase that forms an integral body earlier is iron core-closed, as stated above to the cutting that misplaces respectively of the yoke portion of the homonymy of three frames combining, form the plane three-phase three-leg roll-core of opening again.
In sum, the utility model is effective and is mainly reflected in following several respects:
Function admirable, low cost of manufacture: because takeup type iron core of the present utility model, stem stem can three-dimensionally be arranged the more approaching circle of stem stem cross sectional shape, compare with stacked plane iron core, it is about 50% that no-load loss descends, and it is about 70% that no-load current descends, and noise descends more than 10 decibels, save silicon strip material about 20%, reduce manufacturing cost about 10%, and three-phase equilibrium, third-harmonic component is little;
Capacity is big: because iron core of the present utility model is an opening, coil coiling separately is with the just energy coiling of existing spooling equipment, so this iron core can be made and the present identical high-power transformer of laminated core structure capacity;
Easy to maintenance: because iron core can be opened, so in case coil damage in the transformer use needs repairing when changing, the iron core closing section can be reopened, more emat coil has been avoided scrapping of whole transformer;
The more approaching circle of the cross sectional shape of iron core: as quasi-circular, accurate polygon, complex etc., theoretical cross section occupation efficiency (occupation efficiency when promptly not considering the lamination coefficient) can reach more than 0.98, occupation efficiency than the step cross section of present laminated core structure improves more than 4%～10%, thereby has saved the coiling copper material;
Easy to manufacture: because the utility model is to adopt iron core to roll the way manufacturing of cutting again after the shaping, therefore do not increase the difficulty of coiling iron core, easy to manufacture.
Above embodiment is only for the usefulness that the utility model is described, but not to restriction of the present utility model, person skilled in the relevant technique, under the situation that does not break away from spirit and scope of the present utility model, can also make various conversion or modification, therefore all technical schemes that are equal to also should belong to category of the present utility model, should be limited by each claim.
Claims (6)
1. open type rolling iron core, this iron core is to be put together by the identical or close single frame iron core of several shapes, each single frame is to be reeled by one or a few silicon steel strip to form, it is characterized in that: described each the yoke portion of the single frame of remaining silent of winding shaping form the cutting seam that a short seam that is distributed by many mutual dislocation is formed through layering dislocation cutting, stitching successively to open when this cutting promptly becomes the U-shaped of opening framework; Behind the staggered overlap joint of the opening portion of this U-shaped framework, promptly become the iron core single frame of magnetic circuit closure.
2. open type rolling iron core according to claim 1 is characterized in that: the cross section of described single frame is similar to semicircle, and the cross section of the stem stem that forms after several single frame amalgamations approaches full circle shape or approaches polygon.
3. open type rolling iron core according to claim 1 is characterized in that: what described every short seam of cutting can be corresponding is that cutting one deck silicon steel strip is formed, also can be corresponding be that cutting multilayer silicon steel strip is formed.
4. open type rolling iron core according to claim 1 is characterized in that: when the opening portion of described U-shaped framework overlaps amalgamation, can add bonding jumper; Can increase in order to increase increasing the yoke sheet or increasing the yoke piece of this yoke portion sectional area in the yoke portion of opening not.
5. open type rolling iron core according to claim 1 is characterized in that: the arrangement of the stem stem after the described single frame amalgamation can be arranged for solid, also can be planar alignment, and stem stem quantity can be more than 2 or 2.
6. open type rolling iron core according to claim 1 is characterized in that: on the amalgamation plane of described single frame and single frame, can be provided with and form channelled groove after the two single frame amalgamations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420114920 CN2770055Y (en) | 2004-12-28 | 2004-12-28 | Opening wound-iron core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420114920 CN2770055Y (en) | 2004-12-28 | 2004-12-28 | Opening wound-iron core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2770055Y true CN2770055Y (en) | 2006-04-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420114920 Expired - Lifetime CN2770055Y (en) | 2004-12-28 | 2004-12-28 | Opening wound-iron core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2770055Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104221105A (en) * | 2012-01-17 | 2014-12-17 | U.T.T.独特变压器科技股份有限公司 | Three-phase magnetic cores for magnetic induction devices and methods for manufacturing them |
| CN105428052A (en) * | 2015-12-30 | 2016-03-23 | 广州有色金属研究院 | Manipulator spiral binding method for transformer core assembly |
-
2004
- 2004-12-28 CN CN 200420114920 patent/CN2770055Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104221105A (en) * | 2012-01-17 | 2014-12-17 | U.T.T.独特变压器科技股份有限公司 | Three-phase magnetic cores for magnetic induction devices and methods for manufacturing them |
| CN104221105B (en) * | 2012-01-17 | 2017-08-25 | U.T.T.独特变压器科技股份有限公司 | Three-phase core and its manufacture method for magnetic-inductive device |
| CN105428052A (en) * | 2015-12-30 | 2016-03-23 | 广州有色金属研究院 | Manipulator spiral binding method for transformer core assembly |
| CN105428052B (en) * | 2015-12-30 | 2017-06-16 | 广州有色金属研究院 | A kind of manipulator spiral bandage method for transformer core assembling |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: NINGBO JIA YONG TRANSFORMER CO. Free format text: FORMER OWNER: ZHANG MINGDE Effective date: 20080919 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20080919 Address after: No. 37, Changfeng Industrial Zone, Ningbo, Zhejiang Province, China: 315192 Patentee after: Ningbo Yourjai Transformer Co., Ltd. Address before: Shanghai City, Jiading District Nanxiang Town, No. 13 Lane 170 democratic Street Room 201, zip code: 201802 Patentee before: Zhang Mingde |
|
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Zhang Mingde Assignor: Ningbo Yourjai Transformer Co., Ltd. Contract record no.: 2011310000233 Denomination of utility model: Open type rolling iron core and manufacturing method Granted publication date: 20060405 License type: Common License Record date: 20111130 |
|
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Beijing Xinte Electric Co.,Ltd. Assignor: Zhang Mingde Contract record no.: 2012990000073 Denomination of utility model: Open type rolling iron core and manufacturing method Granted publication date: 20060405 License type: Common License Record date: 20120228 Assignee: Newonder Special Electric Co., Ltd. Assignor: Zhang Mingde Contract record no.: 2012990000069 Denomination of utility model: Open type rolling iron core and manufacturing method Granted publication date: 20060405 License type: Common License Record date: 20120228 |
|
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20141228 Granted publication date: 20060405 |