CN2762926Y - Numerical control and high speed rotating type cutting saw - Google Patents

Numerical control and high speed rotating type cutting saw Download PDF

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Publication number
CN2762926Y
CN2762926Y CN 200520089016 CN200520089016U CN2762926Y CN 2762926 Y CN2762926 Y CN 2762926Y CN 200520089016 CN200520089016 CN 200520089016 CN 200520089016 U CN200520089016 U CN 200520089016U CN 2762926 Y CN2762926 Y CN 2762926Y
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gear
shaft
main shaft
servo motor
rotary table
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贾春德
闫家超
孙建业
梁媛
张志军
姜增辉
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Shenyang Ligong University
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Shenyang Ligong University
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Abstract

数控高速旋转式切断锯,包括驱动伺服电机、传动轴、行星齿轮、内齿轮、齿轮架、传动轴齿轮、主轴、主轴齿轮、旋转工作台、电主轴伺服电机和电气控制系统,传动轴设置在轴承座和旋转工作台上,旋转工作台设置在传动箱体上,行星齿轮与内齿轮啮合,齿轮架设置在传动轴上,传动轴齿轮分别与小齿轮和主轴齿轮啮合,旋转工作台绕传动轴转动,电主轴伺服电机绕主轴自转,并绕传动轴与旋转工作台相反的方向旋转,使电主轴伺服电机带动锯片作平动,实现快速切断焊管,本实用新型具有结构简单新颖、定尺精度高、生产效率高和生产成本低的数控高速旋转式自动切断锯,适用于焊管自动生产线定尺切断和短管快速切断。

Figure 200520089016

CNC high-speed rotary cut-off saw, including driving servo motor, transmission shaft, planetary gear, internal gear, gear frame, transmission shaft gear, main shaft, main shaft gear, rotary table, electric main shaft servo motor and electrical control system, the transmission shaft is set on On the bearing seat and the rotary table, the rotary table is set on the transmission box, the planetary gear meshes with the internal gear, the gear frame is set on the transmission shaft, the transmission shaft gear meshes with the pinion gear and the main shaft gear respectively, and the rotary table rotates around the drive The electric spindle servo motor rotates around the main shaft, and rotates around the transmission shaft in the opposite direction to the rotary table, so that the electric spindle servo motor drives the saw blade to move in parallel, so as to realize fast cutting of the welded pipe. The utility model has the advantages of simple and novel structure, fixed CNC high-speed rotary automatic cut-off saw with high ruler accuracy, high production efficiency and low production cost, suitable for cut-to-length automatic production line of welded pipes and quick cut-off of short pipes.

Figure 200520089016

Description

数控高速旋转式切断锯CNC high-speed rotary cut-off saw

技术领域technical field

本实用新型属于焊管高速切断锯技术,特别涉及一种数控高速旋转式切断锯。The utility model belongs to the high-speed cutting saw technology for welded pipes, in particular to a numerical control high-speed rotary cutting saw.

背景技术Background technique

目前,在焊管自动生产线通常采用飞锯机定尺切断设备,由于飞锯机结构复杂、体积较重,加之锯车运动速度快,所以锯车运动惯性大、冲击严重。为了提高切断焊管的定尺精度,通常采用直流电机变频调速和较复杂的伺服控制系统,这样又造成了飞锯机的结构复杂、成本高、维修困难。At present, the automatic production line of welded pipes usually adopts the flying saw machine to cut to length. Due to the complex structure and heavy volume of the flying saw machine, and the fast movement speed of the saw car, the saw car has a large inertia and severe impact. In order to improve the sizing accuracy of cutting welded pipes, DC motor frequency conversion speed regulation and a more complicated servo control system are usually used, which in turn results in a complex structure, high cost and difficult maintenance of the flying saw machine.

实用新型内容Utility model content

本实用新型的目的是针对现有焊管切断设备存在的技术问题,提供一种结构简单新颖、定尺精度高、生产效率高和生产成本低的数控高速旋转式自动切断锯,适用于焊管自动生产线定尺切断和短管快速切断。The purpose of this utility model is to solve the technical problems existing in the existing welded pipe cutting equipment, and to provide a numerically controlled high-speed rotary automatic cutting saw with simple and novel structure, high sizing precision, high production efficiency and low production cost, which is suitable for the automatic production line of welded pipes Cutting to length and quick cutting of short tubes.

本实用新型包括驱动伺服电机、传动轴、行星齿轮、内齿轮、行星齿轮轴、齿轮架、小齿轮、传动轴齿轮、床身、传动箱体、主轴、主轴齿轮、旋转工作台、电主轴伺服电机和电气控制系统,驱动伺服电机通过法兰盘固定在支承架上,支承架固定在传动箱体上,驱动伺服电机通过同步带驱动传动轴,传动轴下端通过轴承设置在轴承座内,上端固定在旋转工作台上,旋转工作台通过轴承设置在传动箱体上,轴承座固定在传动箱体的下面,行星齿轮轴通过轴承设置在齿轮架上,行星齿轮轴上固定有行星齿轮,并与固定在传动箱体内的内齿轮啮合,齿轮架通过轴承和轴承座设置在传动轴上,固定在传动轴上的传动轴齿轮分别与小齿轮和主轴齿轮啮合,主轴通过轴承设置在齿轮架和旋转工作台上,小齿轮和主轴齿轮分别固定在行星齿轮轴和主轴上,电机支座固定在主轴的上端,电主轴伺服电机设置在电机支座上,电主轴设置有锯片。旋转工作台绕传动轴转动,电主轴伺服电机绕主轴自转,并绕传动轴与旋转工作台相反的方向旋转,使电主轴伺服电机带动锯片作平动,实现快速切断焊管。The utility model comprises a driving servo motor, a transmission shaft, a planetary gear, an internal gear, a planetary gear shaft, a gear rack, a pinion, a transmission shaft gear, a bed, a transmission box, a main shaft, a main shaft gear, a rotary table, and an electric main shaft servo Motor and electrical control system, the drive servo motor is fixed on the support frame through the flange, the support frame is fixed on the transmission box, the drive servo motor drives the drive shaft through the synchronous belt, the lower end of the drive shaft is set in the bearing seat through the bearing, and the upper end Fixed on the rotary table, the rotary table is set on the transmission box through the bearing, the bearing seat is fixed under the transmission box, the planetary gear shaft is set on the gear frame through the bearing, the planetary gear is fixed on the planetary gear shaft, and It meshes with the internal gear fixed in the transmission box. The gear frame is set on the transmission shaft through the bearing and the bearing seat. The transmission shaft gear fixed on the transmission shaft meshes with the pinion gear and the main shaft gear respectively. The main shaft is set on the gear frame and the main shaft through the bearing. On the rotary table, the pinion gear and the main shaft gear are respectively fixed on the planetary gear shaft and the main shaft, the motor support is fixed on the upper end of the main shaft, the electric spindle servo motor is arranged on the motor support, and the electric main shaft is provided with a saw blade. The rotary table rotates around the transmission shaft, and the electric spindle servo motor rotates around the main shaft, and rotates around the transmission shaft in the opposite direction to the rotary table, so that the electric spindle servo motor drives the saw blade to move in parallel, so as to realize the rapid cutting of the welded pipe.

本实用新型具有结构简单新颖、定尺精度高、生产效率高和生产成本低等优点,适用于焊管自动生产线定尺切断和短管快速切断。The utility model has the advantages of simple and novel structure, high sizing precision, high production efficiency, low production cost, etc., and is suitable for sizing cutting of welded pipe automatic production line and fast cutting of short pipes.

附图说明Description of drawings

图1是本实用新型的机床结构示意图;Fig. 1 is the structural representation of machine tool of the present utility model;

图中:1驱动伺服电机、2支承架、3法兰盘、4同步带、5传动轴、6轴承座、7行星齿轮、8内齿轮、9行星齿轮轴、10齿轮架、11小齿轮、12传动轴齿轮、13床身、14传动箱体、15主轴、16主轴齿轮、17旋转工作台、18电机支座、19锯片、20电主轴伺服电机。In the figure: 1 drive servo motor, 2 supporting frame, 3 flange plate, 4 synchronous belt, 5 transmission shaft, 6 bearing seat, 7 planetary gear, 8 internal gear, 9 planetary gear shaft, 10 gear carrier, 11 pinion, 12 transmission shaft gear, 13 bed, 14 transmission box, 15 main shaft, 16 main shaft gear, 17 rotary table, 18 motor support, 19 saw blade, 20 electric main shaft servo motor.

具体实施方式Detailed ways

如图所示,结合实施例对本实用新型的结构作进一步的说明。As shown in the figure, the structure of the utility model will be further described in conjunction with the embodiments.

如图1所示,一种数控高速旋转式自动切断锯,包括驱动伺服电机1、支承架2、法兰盘3、同步带4、传动轴5、轴承座6、行星齿轮7、内齿轮8、行星齿轮轴9、齿轮架10、小齿轮11、传动轴齿轮12、床身13、传动箱体14、主轴15、主轴齿轮16、旋转工作台17、电机支座18、锯片19、电主轴伺服电机20和电气控制系统,驱动伺服电机1通过法兰盘3用螺钉固定在支承架2上,支承架2通过螺栓固定在传动箱体14上,驱动伺服电机1轴上和传动轴5的下端都固定有同步带轮,同步带4设置在两同步带轮之间,驱动伺服电机1通过同步带4驱动传动轴5。传动轴5的下端通过轴承设置在轴承座6内,其上端通过锁紧螺母固定在旋转工作台17上,旋转工作台17通过轴承设置在传动箱体14上。轴承座6通过螺钉固定在传动箱体14的下面,行星齿轮轴9通过轴承设置在齿轮架10上,并由两端的端盖固定。行星齿轮7固定在行星齿轮轴9上,并与固定在传动箱体14内的内齿轮8啮合。齿轮架10通过轴承和轴承座6设置在传动轴5上,固定在传动轴6上的传动轴齿轮12分别与小齿轮11和主轴齿轮16啮合,主轴15通过轴承设置在齿轮架10和旋转工作台17上,小齿轮11和主轴齿轮16分别固定在行星齿轮轴9和主轴15上。电机支座18通过螺母固定在主轴15的上端,电主轴伺服电机20设置在电机支座18上,电主轴设置有锯片19。As shown in Figure 1, a CNC high-speed rotary automatic cut-off saw, including a drive servo motor 1, a support frame 2, a flange 3, a synchronous belt 4, a drive shaft 5, a bearing seat 6, a planetary gear 7, and an internal gear 8 , planetary gear shaft 9, gear frame 10, pinion 11, transmission shaft gear 12, bed 13, transmission box 14, main shaft 15, main shaft gear 16, rotary table 17, motor support 18, saw blade 19, electric The main shaft servo motor 20 and the electrical control system, the drive servo motor 1 is fixed on the support frame 2 with screws through the flange plate 3, the support frame 2 is fixed on the transmission box 14 by bolts, the drive servo motor 1 shaft and the transmission shaft 5 The lower end of each is fixed with a synchronous pulley, and the synchronous belt 4 is arranged between the two synchronous pulleys, and the drive servo motor 1 drives the transmission shaft 5 through the synchronous belt 4. The lower end of transmission shaft 5 is arranged in the bearing block 6 by bearing, and its upper end is fixed on the rotary table 17 by lock nut, and rotary table 17 is arranged on the transmission case 14 by bearing. The bearing seat 6 is fixed on the bottom of the transmission case 14 by screws, and the planetary gear shaft 9 is arranged on the gear carrier 10 through bearings, and is fixed by end covers at both ends. The planetary gear 7 is fixed on the planetary gear shaft 9 and meshes with the internal gear 8 fixed in the transmission case 14 . The gear carrier 10 is arranged on the transmission shaft 5 through the bearing and the bearing seat 6, and the transmission shaft gear 12 fixed on the transmission shaft 6 meshes with the pinion 11 and the main shaft gear 16 respectively, and the main shaft 15 is arranged on the gear carrier 10 and rotates through the bearing. On the stage 17, the pinion gear 11 and the main shaft gear 16 are respectively fixed on the planetary gear shaft 9 and the main shaft 15. The motor support 18 is fixed on the upper end of the main shaft 15 through a nut, the electric spindle servo motor 20 is arranged on the motor support 18 , and the electric main shaft is provided with a saw blade 19 .

本实用新型具的工作过程是:旋转工作台17绕传动轴5转动,电主轴伺服电机20绕主轴15自转,并绕传动轴5与旋转工作台17相反的方向旋转,通过一定的转速关系使电主轴伺服电机20带动锯片19作平动,实现快速切断焊管。锯片19的运动轨迹为三角函数曲线,切削过程中焊管是以一定的速度做直线运动,旋转工作台17的旋转速度应与锯片电主轴的转动速度和被切断焊管的运动速度相同,即为动态跟踪过程。当带有锯片的伺服电机速度与焊管的运动速度相同时开始切削。The working process of the utility model tool is: the rotary table 17 rotates around the transmission shaft 5, the electric spindle servo motor 20 rotates around the main shaft 15, and rotates around the transmission shaft 5 in the opposite direction to the rotary table 17, through a certain speed relationship. The electric spindle servo motor 20 drives the saw blade 19 to move in translation, so as to realize fast cutting of the welded pipe. The movement track of the saw blade 19 is a trigonometric function curve. During the cutting process, the welded pipe moves linearly at a certain speed. The rotational speed of the rotary table 17 should be the same as the rotational speed of the electric spindle of the saw blade and the movement speed of the cut welded pipe, that is for the dynamic tracking process. Cutting starts when the speed of the servo motor with the saw blade is the same as the moving speed of the welded pipe.

Claims (1)

1、数控高速旋转式切断锯,其特征是,包括驱动伺服电机、传动轴、行星齿轮、内齿轮、行星齿轮轴、齿轮架、小齿轮、传动轴齿轮、床身、传动箱体、主轴、主轴齿轮、旋转工作台、电主轴伺服电机和电气控制系统,驱动伺服电机通过法兰盘固定在支承架上,支承架固定在传动箱体上,驱动伺服电机通过同步带驱动传动轴,传动轴下端通过轴承设置在轴承座内,上端固定在旋转工作台上,旋转工作台通过轴承设置在传动箱体上,轴承座固定在传动箱体的下面,行星齿轮轴通过轴承设置在齿轮架上,行星齿轮轴上固定有行星齿轮,并与固定在传动箱体内的内齿轮啮合,齿轮架通过轴承和轴承座设置在传动轴上,固定在传动轴上的传动轴齿轮分别与小齿轮和主轴齿轮啮合,主轴通过轴承设置在齿轮架和旋转工作台上,小齿轮和主轴齿轮分别固定在行星齿轮轴和主轴上,电机支座固定在主轴的上端,电主轴伺服电机设置在电机支座上,电主轴设置有锯片。1. CNC high-speed rotary cut-off saw, characterized in that it includes a driving servo motor, a transmission shaft, a planetary gear, an internal gear, a planetary gear shaft, a gear frame, a pinion, a transmission shaft gear, a bed, a transmission box, a main shaft, Spindle gear, rotary table, electric spindle servo motor and electrical control system, the drive servo motor is fixed on the support frame through the flange, the support frame is fixed on the transmission box, the drive servo motor drives the drive shaft through the synchronous belt, the drive shaft The lower end is set in the bearing seat through the bearing, the upper end is fixed on the rotary table, the rotary table is set on the transmission box through the bearing, the bearing seat is fixed under the transmission box, and the planetary gear shaft is set on the gear frame through the bearing. The planetary gear is fixed on the planetary gear shaft and meshes with the internal gear fixed in the transmission box. The gear frame is set on the transmission shaft through the bearing and the bearing seat. The transmission shaft gear fixed on the transmission shaft is connected with the pinion gear and the main shaft gear respectively. meshing, the main shaft is set on the gear frame and the rotary table through the bearing, the pinion and the main shaft gear are respectively fixed on the planetary gear shaft and the main shaft, the motor support is fixed on the upper end of the main shaft, and the electric main shaft servo motor is set on the motor support. The electric spindle is provided with a saw blade.
CN 200520089016 2005-01-21 2005-01-21 Numerical control and high speed rotating type cutting saw Expired - Lifetime CN2762926Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100361769C (en) * 2005-01-21 2008-01-16 沈阳理工大学 A CNC high-speed rotary automatic cut-off saw
CN104526368A (en) * 2014-12-03 2015-04-22 上海新力机器厂 Multi-stage decelerating and multi-point driving type rotating workbench
WO2025124610A1 (en) * 2024-01-09 2025-06-19 青岛正利电力装备有限公司 Directional driving device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100361769C (en) * 2005-01-21 2008-01-16 沈阳理工大学 A CNC high-speed rotary automatic cut-off saw
CN104526368A (en) * 2014-12-03 2015-04-22 上海新力机器厂 Multi-stage decelerating and multi-point driving type rotating workbench
CN104526368B (en) * 2014-12-03 2017-05-17 上海新力机器厂 Multi-stage decelerating and multi-point driving type rotating workbench
WO2025124610A1 (en) * 2024-01-09 2025-06-19 青岛正利电力装备有限公司 Directional driving device

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Effective date of abandoning: 20080116

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