CN2757035Y

CN2757035Y - Heat transfer core strip of solar energy collector

Info

Publication number: CN2757035Y
Application number: CNU2004200654089U
Authority: CN
Inventors: 潘戈
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-05-23
Filing date: 2004-05-20
Publication date: 2006-02-08
Anticipated expiration: 2014-05-20

Abstract

The utility model relates to a heat transfer core strip of a solar energy collector, which is composed of a heat conduction pipe, fins, etc. The utility model is characterized in that the connecting plane surfaces between the heat conduction pipe and the fins are connected by a connecting heat transfer strip belt, wherein two outwards flanged and connected support edges of the connecting heat transfer strip belt are respectively connected with the connecting plane surface of the fins. The connecting operations of ultrasonic welding, etc. are converted to be carried on the surfaces of the two outwards flanged support edges of the connecting heat transfer strip belt, which guarantees the coating working surface of the fins not to be damaged. The heat conduction pipe is compactly connected with the fins, which not only can realize the connection of heat conduction and two-dimension fin plates but also can realize the connection of heat conduction and three-dimensional fins.

Description

Solar energy collector heat transfer core bar

Technical field

The utility model belongs to solar utilization technique.

Background of invention

The critical component of solar energy utilization is an energy collector, is made up of the photo-thermal that plays the energy collecting effect, opto-electronic conversion working face and transmission part and plate case or glass (vacuum) pipe etc., as the heat collector in the photo-thermal conversion; Cell panel in the opto-electronic conversion (cell panel of carrying liqs cooling recirculation system), transmission part important component part is a heat transfer core bar in this class formation.Heat transfer core bar is made of heat pipe and fin usually, and for heat collector, the effect of core bar is the heat output that will select absorbing coating to convert through heat-absorbent surface; For liquid circulation temp .-regulating type cell panel, the effect of core bar be will not convert to electric energy harmful heat output or at low temperatures cell panel is heated, be to prevent that silicon wafer class battery sheet from causing out-put supply efficient to reduce because of accumulation heats up or non-crystal class battery sheet is crossed a low ancillary method that causes out-put supply efficient reduction etc. to adopt because of environment temperature.This shows that structure, heat-conductive characteristic and the manufacturing cost of heat transfer core bar counts for much for the raising of solar utilization technique.

Heat pipe is connected with fin to make and can adopts pressing or seaming method, the crucial global development trend that is process industrial art performance, heat transfer property and the dependability of method therefor and whether can be fit to require with architecture-integral of the good and bad difference of the technology between the various distinct methods in the heat transfer core bar.In compression method, existing copper pipe, aluminium finned tube plate pressing mode mainly contain copper aluminium compound with two kinds of poling formulas, the former is because of requiring tighter to material, materials behavior and process conditions, be prone to mechanical defect, its each tube sheet bar is wanted earlier to be soldered to collector with solder brazing again and to get on soft soldering method two the excessive short tubes of burn-oning in addition, increased by one times solder weld bond, influenced the bearing capacity of heat absorption tube sheet, in actual the use, particularly easily leak in forced circulation and the direct air system and make the reliability reduction; The latter makes tube sheet in conjunction with being difficult to closely because of dilating reason in the poling process.Another kind of pressing mode adopts and between the fin of moulding in advance and the back of the body bar copper pipe is set after fix and conduct heat in the fin and the riveted joint mode simultaneously of carrying on the back on the bar, announce as CN2389327Y " laminated type solar heat collector absorber plate ", its adopt the copper pipe outer wall be provided with the copper pipe identical radian measure be 179 °～180 ° fin with the back of the body bar, with punching simultaneously on fin and back of the body bar after the obvolvent of copper pipe outer wall, and with the flange after the punching be fixed on the back of the body bar on, and be coated with heat-conducting glue in the junction of fin, the back of the body bar and plumbers shed, reach between tube sheet in conjunction with tight with this.Because fin material is thinner usually, the fin and the back of the body bar that therefore only depend on riveted to produce are relatively poor to the clamping force of copper pipe, so its heat transfer condition is also relatively poor.

In addition, in seaming method, in order to reduce cost, increase the sensitivity that the photo-thermal conversion is conducted heat, reduce thermal capacitance, usually adopt thin wing sheet material material, high-leveled and difficult with common welding method heating-up temperature to implement, usually can produce thermal stress and distortion because of welding heats up, making thin slice wing plate produce bent distortion gets uneven, influence the performance of material such as functional coat on product appearance and the wing plate, therefore, be suitable for adopting the method for meticulous welding, comprise ultrasonic bond as employing, thermocompression bonding (comprises the hot pressing soldering, scolder also comprises the macromolecular material of hot melt), Laser Welding, electric resistance welding, plasma welding, ratio-frequency welding, methods such as X ray weldering are carried out than the welding operation in the small size the workpiece part, reduce intensification and welding heat affected adverse effect by high energy Fast Heating welding to heat transfer core bar energy collecting functional material part to the part, wherein, be typically ultrasonic bonding, ultrasonic bonding is to be connected with fin at heat transfer core bar heat pipe at present to use a more advanced technology in the manufacturing, is characterized in that speed of welding is fast; Energy consumption is low; And applicable to being welded to each other between the variety classes thermal conductive metallic material, help increasing the range of choice that connects material, reduce material cost as metal materials such as copper, aluminium, steel, nickel, silver, gold.Yet, ultrasonic bonding also exist some limitations of using as: only be suitable for the workpiece stitch welding of thinner thickness is gone to another workpiece; Soldered contact surface inevitably has the damaged streak of ultrasonic bonding spreading; Ultrasonic bonding requires to require high more than other welding method of great majority for the spatter property of surface of the work layer; Be worth mentioning especially be for keep in the welding soldering tip and material contact constant pressure and the gap requirement is high, in order to try to achieve concentrating of welding energy, cut down the consumption of energy, the weld width size of soldering tip is all done lessly, thereby weld seam is thiner, this also is a common characteristic on the meticulous welding method, yet because the factor of various generation random vibrations, will directly or indirectly influence contact pressure and welding quality and cause local rosin joint, therefore, designs for welding structure was improper during supersonic welding was used, and will produce above-mentioned drawback.

The Chinese patent CN2472146Y that has announced " copper aluminium supersonic welding solar heat collector core bar " has adopted at the flat plate collector aluminium thermal-arrest fin of copper conductor tube outer wall by a band of ultrasonic bonding half-arc groove, to obtain tube sheet (fin) in conjunction with tight, the effect little in conjunction with thermal resistance, that productivity ratio is high.The core bar of this existing ultrasonic bonding, also exist following defective and deficiency: because the characteristics of supersonic welding, the thermal-arrest fin stitch welding of band half-arc groove can only be gone to the outer wall of heat pipe, and the heat absorbing coating working face of thermal-arrest fin also can only be outside, also just have the damaged streak of ultrasonic bonding spreading like this on the thermal-arrest fin coating working face, influence coating working face quality and core bar outward appearance; In addition, because higher 10 meters of the per minutes that reach of ultrasonic bonding medium velocity, and only depend on the single seam welding of the supersonic welding that forms down by narrow section contact width of thermal-arrest fin and heat pipe circular arc (top end) to be connected between heat pipe and thermal-arrest fin, therefore, careless slightly local rosin joint will appear, and difficulty very during this rosin joint defect inspection that is embedded in component inside, so, can not ensure reliably that in fact welding quality and tube sheet combine closely, obtain the little effect of thermal resistance on arc section.

Except ultrasonic bonding, also more or less there is the higher defective of similar problem or processing cost in other meticulous welding methods, therefore, only depend on the distinct methods of selecting meticulous welding to be difficult to solve this based on heat transfer, require to possess the connection application problem of certain weld strength again simultaneously, need the while improve in conjunction with the syndeton and the welding procedure characteristic of heat pipe and fin.

Summary of the invention

The purpose of this utility model provides a kind of welding etc. and connects reliable, simple in structure, processing work efficiency height, connect in conjunction with tight and connection defective workmanship and be easy to check, good and the stable solar energy collector heat transfer core bar of heat transfer property between heat pipe and fin, when feasible employing is welded to connect, functional materials such as the fin working face coating of heat transfer core bar generally are difficult for taking place heat affecting with damaged, the long-term no hidden danger down of using, and fin can be two dimensional panel or said three-dimensional body structure, meet to combine and require, be applicable to the solar energy collector that the tube core in glass (vacuum) pipe in the plate core that comprises flat-plate collector or the electron tubes type heat collector etc. conducts heat and connects with architecture-integral.

The utility model is achieved through the following technical solutions: the utility model adopts a kind of solar energy collector heat transfer core bar, form by heat pipe and fin etc., it is characterized in that, heat pipe (1) and fin (2) be connected heat transfer between the plane mainly be by fin (2) be connected between the heat transfer band (3) be welded to connect and heat pipe (1) be connected between the heat transfer band (3) be welded to connect or bonding connection is transmitted, the connection plane (2) of fin is welded to each other connection with the connection support limit of turning up that is connected heat transfer band (3), heat pipe (1) is between fin (2) and connection heat transfer band (3), and the folder that draws through connecting heat transfer band (3) links to each other with fin (2).Described heat pipe, fin and be connected heat transfer band three and can adopt identical thermal conductive metallic material or thermal conductive metallic material inequality such as copper, aluminium, steel, nickel, silver etc. and face of weld to comprise the composite of these metal materials.To connect that the support limit interconnects be to be being connected of function to conduct heat with bonding strength with being connected turning up of heat transfer band (3) on the connection plane (2) of described fin.Described being welded to connect is that the connection of meticulous welding method is as comprising ultrasonic bond, thermocompression bonding and comprising being connected of method such as resistance brazing, Laser Welding, electric resistance welding, ratio-frequency welding, plasma welding, X ray weldering of metal solder by employing; Described bonding connection is the connection that comprises the methods such as thermocompression bonding of hot melt macromolecule thermal-conducting material by employing as heat-conducting glue method or scolder.Described fin can be two-dimentional fin plate form or three-dimension fin volume morphing.Described energy collector heat transfer core bar comprises the tube core that comprises in the plate core of flat energy collector or the electron tubes type energy collector in glass tube and the glass tube with vacuum.Described connection heat transfer band (3) can and heat pipe (1) between through welding or bondingly carry out functional reinforcing.Described heat pipe can be that one or more heat pipe is connected with fin with being connected of fin, can be interconnected between each heat pipe to be integral to constitute U type pipe or hosepipe.Described heat pipe can be liquid conductance heat pipe or heat pipe.

Advantage of the present utility model: owing to adopted a connection heat transfer band can make the transition of operation of welding or bonding connection carry out to the support surface, limit of turning up that connects the heat transfer band, and work efficiency is fast, and the functional working faces such as coating of having saved fin from damage were not subjected to heat affecting or mechanical damage; Make meticulous weldering etc. be connected and carry out on two flat faces, improved the working condition of attended operations such as welding greatly, be easier to check connect defective; While makes that the combination of contact-segment keeps closely between the two because two supports of connection heat transfer band limit integral body is connected and fixed the clamping force that draws of back to the heat pipe generation; Even as occur the situation rosin joint of weld seam in being welded to connect, the adhesion of corresponding contact-segment can not relax yet, therefore, heat transfer rate and reliability strengthen greatly, two connection seams by connection heat transfer band are main with one that is connected the heat pipe top tight envelope contact-segment, add that pressure contact zones between heat pipe bottom and fin conduct heat jointly, the whole heat transfer property of core bar is got a promotion, the ratio of performance to price of core bar is improved, not only can realize the meticulous weldering or bonding connection of heat pipe and two-dimentional fin plate, and meticulous weldering or bonding connection that can realize heat pipe and three-dimension fin body, be more suitable for requiring with combining of architecture-integral.

Description of drawings

Fig. 1 is the structural representation of solar energy collector heat transfer core bar embodiment of the present utility model.

Fig. 2, Fig. 3, Fig. 4, Fig. 5 are that the utility model connects the heat transfer band draws folder mode embodiment to several differences of heat pipe cross section structure schematic diagram.

Fig. 6 one Figure 10 be the utility model heat pipe with the different shape fin between welding or the bonding structural representation that is connected, Figure 11 is the cutaway view of Figure 10.

The specific embodiment

Below by embodiment solar energy collector heat transfer core bar of the present utility model is further described: by shown in Figure 1, solar energy collector heat transfer core bar embodiment of the present utility model comprises: heat pipe 1, fin 2 and be connected heat transfer band 3.

Heat pipe 1 and fin 2 be connected heat transfer between the plane mainly be by fin 2 be connected between the heat transfer band 3 be welded to connect and heat pipe 1 be connected between the heat transfer band 3 be welded to connect or bonding connection is transmitted, connect heat transfer band 3 and have two connection support limits of turning up, the middle part on support limit accompanies heat pipe 1 (referring to Fig. 2-Fig. 4), the connection plane 2 of fin is welded to each other connection with the connection support limit of turning up that is connected heat transfer band 3, can adopt by the connection of meticulous soldering method and to comprise ultrasonic bond, thermocompression bonding (comprise the hot pressing soldering, scolder also comprises the macromolecule thermal-conducting material of hot melt), Laser Welding, electric resistance welding, ratio-frequency welding, plasma welding, the connection of methods such as X ray weldering.

Heat pipe 1 is between fin 2 and connection heat transfer band 3, the folder that draws through connecting heat transfer band 3 links to each other with fin 2, welding or the connection support limit that connects heat transfer band 3 when bonding are arranged on the connection plane of fin 2, as adopt ultrasonic bonding, ultrasonic horn (roller) contact connects the support limit and keeps certain contact pressure, connection support limit is connected with the mutual stitch welding in plane that is connected of fin, soldering tip moves or on the contrary relative to workpiece during welding, thereby can select as required to carry out that weldering is promptly stitched in continuous roll welding or discontinuous welding is spot welding; As adopt the resistance brazing rule can connect that weldering is welded to connect by parallel weldering or ladder soldering method to the seam between two laminations respectively on the support limits at two that connect heat transfer band 3, in addition, can also select electric resistance welding or resistance brazing etc. to be welded to connect according to the difference between the welding material resistance value (solderability).Connect the draw clamping force of back owing to connect the heat transfer band to the heat pipe generation, the bottom of heat pipe is closely contacted with fin, so just formed three point of heat transfer have been arranged between fin and the heat pipe, wherein, connect two hot conductive sections on the heat transfer band 3 and accumulate a contact-segment with the tight envelope of heat pipe outer tube surface again, helping by connecting heat transfer band 3 more is main the heat transfer, in addition, heat pipe and the contact jaw of fin can be to contact or the contact of face as shown in Figure 1.As adopt bonding connection then with the interplanar that is connected of fin the heat-conducting glue material to be set on two connection support limits that connect the heat transfer band, except the heat-conducting glue of normal temperature type, no matter adopt hot melt or thermosetting heat-conducting glue, can adopt the mode of thermocompression bonding to carry out heat treated from two connection support upper edge, limit seams that connect the heat transfer band, like this, make the whole heat transfer condition of heat transfer core bar and performance promptly conduct heat and the bonding strength function more than prior art for well.

Connecting heat transfer band 3 is to make with strip, its to heat pipe 1 draw the folder mode can also be as shown in Figure 2 external inclined type draw folder or as shown in Figure 3 in the outer tube surface envelop-type that contracts draw folder or straight Chui Shila folder as shown in Figure 3, wherein heat pipe can be pipe or rectangular tube or special pipe.

Because adopted a connection heat transfer band can make the transition of operation of welding carry out to the support surface, limit of turning up that connects the heat transfer band, the functional working faces such as coating of having saved fin from damage were not subjected to heat affecting or mechanical damage; And make meticulous weldering or bonding being connected on two flat faces carry out, improved the working condition of attended operation greatly, be easier to check the connection defective; While makes that the combination of contact-segment keeps closely between the two because two supports of connection heat transfer band limit integral body is connected and fixed the clamping force that draws of back to the heat pipe generation.

Heat pipe 1, fin 2 and be connected heat transfer band 3 after above-mentioned connection, also can further reinforce to prevent its rotation of stressed back or axial float heat pipe 1 as required, reinforcing can be handled (comprising sequential welding or spot welding) by once welding vertically as ultrasonic bond on the connection heat transfer band 3 on heat pipe 1 top, in addition also can be at the above-mentioned position of heat pipe 1 and or the contact site of bottom and fin 2 apply heat-conducting glue and reinforce.

By shown in Figure 5 be another embodiment of the utility model solar energy collector heat transfer core bar, comprise heat pipe 1, fin 2 be connected heat transfer band 3, wherein, fin 2 can adopt the three-dimension fin volume morphing, connecting heat transfer band 3 is made up of two parts of symmetry, have two connection support limits of turning up equally, heat pipe 1 and fin 2 be connected heat transfer between the plane equally mainly be by fin 2 be connected between the heat transfer band 3 be welded to connect and heat pipe 1 be connected between the heat transfer band 3 be welded to connect or bonding connection is transmitted, connect heat transfer band 3 and have two connection support limits of turning up, the middle part on support limit accompanies heat pipe 1 (referring to Fig. 2-Fig. 4), the connection plane 2 of fin is welded to each other connection with the connection support limit of turning up that is connected heat transfer band 3, can adopt by the connection of meticulous soldering method and to comprise ultrasonic bond, thermocompression bonding (comprise the hot pressing soldering, scolder also comprises the macromolecule thermal-conducting material of hot melt), Laser Welding, electric resistance welding, ratio-frequency welding, plasma welding, the connection of methods such as X ray weldering.

Heat pipe 1 is between fin 2 and connection heat transfer band 3, the folder that draws through connecting heat transfer band 3 links to each other with fin 2, welding or the connection support limit that connects heat transfer band 3 when bonding are arranged on the connection plane of fin 2, different is connect heat transfer band 3 can be earlier with heat pipe through welding or bonding the connection, heat pipe is placed on the connection plane of fin by the clamping through connecting the heat transfer band as shown in Figure 5, being welded to connect or bonding connection between the plane carried out being connected with fin connecting in the back on the connections support limit that two of heat transfer bands turn up, but perhaps also inverse operation; For the three-dimension fin body of protecting fin to place downwards; can adopt the fin weld jig to assist supports; adopt the method for meticulous welding; as ratio-frequency welding or electric resistance welding; for electric resistance welding; soldering tip can be made into roller type; this connects more favourable for selecting electric resistance welding or resistance brazing etc. to stitch weldering between the material of different resistance; can connect respectively the seam between two laminations to be welded on the support limit at two that connect the heat transfer band and be arranged in parallel by two; or the roller soldering tip of front and back setting is done parallel weldering or the ladder weldering connects; form as shown in Figure 5 welding connection structure with to heat pipe draw the folder mode, make connect with conduct heat more reliable.

Among above-mentioned two embodiment, heat pipe 1, fin 2, connection heat transfer band 3 threes, can adopt identical thermal conductive metallic material, also can adopt thermal conductive metallic material inequality, these thermal conductive metallic materials are: the composite that tubing, sheet material and the band etc. of copper, aluminium, steel (comprising special steels such as stainless steel), nickel, silver etc. and face of weld comprise these metal materials; Fin 2 can adopt two-dimentional fin form such as common lath fin thin slice, its style can be that slat or its non-face of weld are partly with the lath (as Fig. 5, Fig. 6, shown in Figure 7) of strengthening rigidity and other function treatment such as roll extrusion striped or convex surface striped etc., in addition, fin 2 also can adopt the three-dimension fin body, comprising: through wing surface-treated three-dimension fin body three-dimension fin body slatted with parallel wing (as Fig. 8, Fig. 9, shown in Figure 10) etc.; Heat pipe 1 and being connected of fin 2 can be heat pipes and being connected as common comb form or heat pipe form of fin 2: be provided with a plurality of heat conduction combs and fin in one of them heat collector, a plurality of heat conduction combs are connected with the connection header respectively at the two ends of core bar, and the upper end that the release end of heat of heat pipe then is arranged on the core bar is connected mutually with connection header or heat exchanger; Also can be more than one heat pipe and being connected of fin 2: the one that can be interconnected between each heat pipe constitutes U-shaped cast formula or coiled pipe pattern, then this, two mouths of pipe of U-shaped pipe link to each other with feed liquor connection header and fluid connection header respectively; Two snakelike mouths of pipe link to each other with feed tube and drain pipe respectively, also can not be communicated with mutually between each heat pipe, constitute the connection of above-mentioned comb form or heat pipe form.For the freeze proof territory of use that has relatively high expectations, heat pipe can adopt the heat pipe type heat pipe, to prevent that managing interior heat carrier freezes at low temperatures; For the lower territory of use of freeze proof requirement, heat pipe can adopt liquid conductance heat pipe, with liquid such as water as thermophore.

According to the dimensional requirement of different application occasion, with solar energy collector heat transfer core bar of the present utility model can be made into respectively flat energy collector plate core comprise in the installing plate core of flat collector plate core or carrying liqs thermoregulating system photovoltaic cell or the electron tubes type energy collector in glass (vacuum) pipe or the tube core in glass (vacuum) thermal-collecting tube and various solar energy utilize facility heat transfer core bar.

Claims

1, solar energy collector heat transfer core bar, form by heat pipe and fin etc., it is characterized in that, heat pipe (1) and fin (2) be connected heat transfer between the plane mainly be by fin (2) be connected between the heat transfer band (3) be welded to connect and heat pipe (1) be connected between the heat transfer band (3) be welded to connect or bonding connection is transmitted, the connection plane (2) of fin is welded to each other connection with the connection support limit of turning up that is connected heat transfer band (3), heat pipe (1) is between fin (2) and connection heat transfer band (3), and the folder that draws through connecting heat transfer band (3) links to each other with fin (2).

2, solar energy collector heat transfer core bar according to claim 1 is characterized in that described heat pipe, fin and is connected heat transfer band three adopting identical thermal conductive metallic material or thermal conductive metallic material inequality such as copper, aluminium, steel, nickel, silver etc. and face of weld to comprise the composite of these metal materials.

3, solar energy collector heat transfer core bar according to claim 1, to connect that the support limit interconnects be to be being connected of function to conduct heat with bonding strength with being connected turning up of heat transfer band (3) on the connection plane (2) that it is characterized in that described fin.

4, solar energy collector heat transfer core bar according to claim 1 is characterized in that described being welded to connect is that the connection of meticulous welding method is as comprising ultrasonic bond, thermocompression bonding and comprising being connected of method such as resistance brazing, Laser Welding, electric resistance welding, ratio-frequency welding, plasma welding, X ray weldering of metal solder by employing; Described bonding connection is the connection that comprises the methods such as thermocompression bonding of hot melt macromolecule thermal-conducting material by employing as heat-conducting glue method or scolder.

5, solar energy collector heat transfer core bar according to claim 1 is characterized in that described fin can be two-dimentional fin plate form or three-dimension fin volume morphing.

6, solar energy collector heat transfer core bar according to claim 1 is characterized in that described energy collector heat transfer core bar comprises the tube core that comprises in the plate core of flat energy collector or the electron tubes type energy collector in glass tube and the glass tube with vacuum.

7, solar energy collector heat transfer core bar according to claim 1, it is characterized in that described connection heat transfer band (3) can and heat pipe (1) between through welding or bondingly carry out functional reinforcing.

8, solar energy collector heat transfer core bar according to claim 1, it is characterized in that described heat pipe and being connected of fin can be that one or more heat pipe is connected with fin, can be interconnected between each heat pipe to be integral constitutes U type pipe or hosepipe.

9, solar energy collector heat transfer core bar according to claim 1 is characterized in that described heat pipe can be liquid conductance heat pipe or heat pipe.