CN2754052Y - Steel raid straight ness measuring instrument - Google Patents

Steel raid straight ness measuring instrument Download PDF

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Publication number
CN2754052Y
CN2754052Y CN 200420096565 CN200420096565U CN2754052Y CN 2754052 Y CN2754052 Y CN 2754052Y CN 200420096565 CN200420096565 CN 200420096565 CN 200420096565 U CN200420096565 U CN 200420096565U CN 2754052 Y CN2754052 Y CN 2754052Y
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CN
China
Prior art keywords
utility
model
sensor
frame
guide rail
Prior art date
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Expired - Lifetime
Application number
CN 200420096565
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Chinese (zh)
Inventor
高慧安
吴旺青
祁宝金
陈唯一
白昭
罗林
段苏振
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Group Ltd CREC
Original Assignee
China Railway Engineering Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN 200420096565 priority Critical patent/CN2754052Y/en
Application granted granted Critical
Publication of CN2754052Y publication Critical patent/CN2754052Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a steel rail straightness measuring instrument which can measure the straightness state of the top and surface and the side surface of a steel rail. The utility model is an electromechanical integration device which integrates new techniques of computers, sensors, signal processing, precision mechanical machining, new materials, etc. into integration. The utility model is characterized in that a precise guide rail of which the effective length is 1 meter is used as a measuring base line, and the utility model can reflect true values and eliminates the defect of the measuring principle of a steel plate rule and feeler method. The utility model can realize the automatization and digitization of data acquisition and processing and can continuously measure the straightness data in two directions of the steel rail. The utility model has the advantages of compact structure, light weight, convenient carrying, convenient operation and high detecting efficiency.

Description

The rail flatness meassuring instrument
Technical field
The utility model be employ new technology (as: computer technology, sensor technology, signal processing technology, precise machine machining, new material technology etc.) in 1 meter long scope, measure the portable electromechanical integration equipment of railway track end face, side flatness data, its data acquisition, processing, Display Realization robotization, digitizing simultaneously.
Background technology
At present, the portable means of domestic measurement rail flatness are 1 meter long Steel Ruler and clearance gauge, its shortcoming is: can not reflect actual value most of the time, the measuring principle defectiveness: this mode belongs to discontinuous measurement, can only measure the data of several points: can not measure rail surface, side flatness data simultaneously; Owing to adopt manually-operated fully, detection efficiency is low.
The utility model content
Can not reflect actual value in order to solve existing measurement means, can not measure the data of rail both direction continuously simultaneously, adopt problem such as manually-operated fully, the utility model can be measured rail surface, side flatness data accurately, continuously, simultaneously, automatically by a kind of portable equipment.
The technical solution adopted in the utility model is: the rail flatness meassuring instrument mainly is made up of frame, portable computer two large divisions, and sensor, signal Processing interface board, power module etc. all are installed on the frame, connect by the cable that can plug joint between frame and the portable computer.During formal the detection, be to measure baseline, can reflect actual value, eliminated the measuring principle defective of existing measurement means with the precise guide rail.
Frame: length is about 1.2 meters, and claimed structure is firm, in light weight, waterproof is antirust, mainly adopts titanium alloy material.Mainly comprise: guide rail, slide head, electric interfaces box, support, accessory constituent.Guide rail is the agent structure of frame, adopts line slideway, is the mobile vehicle of slide head; Slide head is made up of slipper, sensor box body, moves on guide rail.3 sensors are installed in the slide head, wherein 2 is high accuracy displacement sensor, 1 vertical installation, and another level is installed, vertical with slideway, measure the data of rail surface, inboard working edge both direction, another sensor is a range sensor, for data acquisition provides sampling pulse, sampling interval is 1mm, in the long scope of 1 meter measurement base, can evenly gather 1000 data, can the continuous coverage rail surface, the flatness state of side; The electric interfaces box is fixed on a side of frame, for sensor provides power supply, and to sensor signal handle, digitizing conversion etc., the interface with computing machine also is provided; 2 supports are installed in the guide rail both sides, are the basis and the supports of whole frame; Accessory constituent comprises handle, locking switch, packing case etc.
Portable computer: digitized signal is handled, stored, show measurement data in real time, judging whether transfinites, and display waveform.
Characteristics of the present utility model are: adopt precise guide rail for measuring baseline, can reflect actual value, eliminated the measuring principle defective of existing method; Data acquisition, processing realize robotization, digitizing; The flatness data of energy continuous coverage rail surface, side; Measuring instrument compact conformation, weight is light, be easy to carry, easy and simple to handle, efficiency of measurement is high.
Description of drawings
Fig. 1 is total figure of the present utility model;
Fig. 2 is the A-A sectional view among Fig. 1;
Fig. 3 is the regular figure of support 1,3.
Among the figure: 1, support; 2, line slideway; 3, support; 4, electric interfaces box; 5, the stube cable of slide head and electric interfaces box; 6, slide head; 7, portable computer; 8, the stube cable of portable computer and electric interfaces box; 9, rail; 10, rail surface displacement transducer scroll wheel; 11, rail side displacement sensor scroll wheel; 12, handle; 13, set bolt; 14, anchor point.
Embodiment:
Guide rail 2 supports, is fixed on the support 1,3, and 5 anchor points 14 on the support are located with rail surface, contacts side surfaces respectively, tighten set bolt 13 again and just measuring instrument can be fixed on the rail 9.With hand push handle 12, then slide head 6 slides on guide rail 2, rail surface displacement transducer scroll wheel 10 on the slide head and side displacement sensor scroll wheel 11 roll with rail surface, contacts side surfaces respectively, respond to the flatness state of rail both direction simultaneously, its signal is sent on the electric interfaces box 4 by the stube cable of slide head and electric interfaces box, carries out signal Processing and digital conversion.Digital signal and range sensor signal are sent in the portable computer 7 by the stube cable of portable computer and electric interfaces box, carry out data acquisition, processing, demonstration etc.Slide head all is with connector to be connected with slide head 6, electric interfaces box 4, portable computer 7 with stube cable 5, the portable computer of electric interfaces box with the stube cable of electric interfaces box, when not measuring, two cables can be pulled up, portable computer 7 separates with frame, is convenient to vanning, carries.

Claims (1)

1, a kind of rail flatness meassuring instrument, it is characterized in that, comprise: frame and portable computer, sensor, signal Processing interface board, power module are installed on the frame, connect by the cable that can plug joint between frame and the portable computer, described frame comprises guide rail, slide head, electric interfaces box and support, and described guide rail is a line slideway, described slide head is made up of slipper, sensor box body, removable being installed on the described guide rail; Described sensor comprises 3 sensors, and wherein 2 is high accuracy displacement sensor, 1 vertical installation, and another level is installed, and vertical with slideway, the 3rd sensor is range sensor; Described electric interfaces box is fixed on a side of frame, for described sensor provides power supply, and to described sensor signal handle, digitizing conversion; Described support is installed in the guide rail both sides.
CN 200420096565 2004-10-10 2004-10-10 Steel raid straight ness measuring instrument Expired - Lifetime CN2754052Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420096565 CN2754052Y (en) 2004-10-10 2004-10-10 Steel raid straight ness measuring instrument

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200420096565 CN2754052Y (en) 2004-10-10 2004-10-10 Steel raid straight ness measuring instrument

Publications (1)

Publication Number Publication Date
CN2754052Y true CN2754052Y (en) 2006-01-25

Family

ID=35926160

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200420096565 Expired - Lifetime CN2754052Y (en) 2004-10-10 2004-10-10 Steel raid straight ness measuring instrument

Country Status (1)

Country Link
CN (1) CN2754052Y (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101480672B (en) * 2009-02-09 2011-02-09 玉溪玉杯金属制品有限公司 Device for detecting and alarming straight degree of wire
CN104390609A (en) * 2014-11-14 2015-03-04 武汉钢铁(集团)公司 Automatic online steel rail straightness measuring instrument
CN104677326A (en) * 2015-03-19 2015-06-03 上海振华重工(集团)股份有限公司 Universal rail top roughness tester
CN106323144A (en) * 2016-08-18 2017-01-11 成都航天万欣科技有限公司 Deviation detection method of launching device
CN106403852A (en) * 2016-08-31 2017-02-15 西安曼海特工业技术有限公司 Plate shape flatness static state measuring device and method
CN107326757A (en) * 2017-08-30 2017-11-07 西南交通大学 Component glacing flatness curve measurement mechanism to be measured and method
CN108801123A (en) * 2018-05-24 2018-11-13 中国二十冶集团有限公司 A kind of semi-door type scratch board reclaimer flight chain track glacing flatness detection device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101480672B (en) * 2009-02-09 2011-02-09 玉溪玉杯金属制品有限公司 Device for detecting and alarming straight degree of wire
CN104390609A (en) * 2014-11-14 2015-03-04 武汉钢铁(集团)公司 Automatic online steel rail straightness measuring instrument
CN104677326A (en) * 2015-03-19 2015-06-03 上海振华重工(集团)股份有限公司 Universal rail top roughness tester
CN106323144A (en) * 2016-08-18 2017-01-11 成都航天万欣科技有限公司 Deviation detection method of launching device
CN106323144B (en) * 2016-08-18 2019-07-26 成都航天万欣科技有限公司 A kind of emitter bias detecting method
CN106403852A (en) * 2016-08-31 2017-02-15 西安曼海特工业技术有限公司 Plate shape flatness static state measuring device and method
CN107326757A (en) * 2017-08-30 2017-11-07 西南交通大学 Component glacing flatness curve measurement mechanism to be measured and method
CN107326757B (en) * 2017-08-30 2019-03-01 西南交通大学 Component straightness curve measurement mechanism to be measured and method
CN108801123A (en) * 2018-05-24 2018-11-13 中国二十冶集团有限公司 A kind of semi-door type scratch board reclaimer flight chain track glacing flatness detection device
CN108801123B (en) * 2018-05-24 2020-09-11 中国二十冶集团有限公司 Flatness detection device for scraper chain track of semi-portal scraper reclaimer

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: CHINA ZT CO., LTD.

Free format text: FORMER OWNER: CHINESE RAILWAY ENGINEERING GENERAL CO.

Effective date: 20071109

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20071109

Address after: 100055 Railway Engineering building, South Plaza, West Railway Station, Beijing

Patentee after: China Railway Group Co., Ltd.

Address before: 100055 Railway Engineering building, South Plaza, West Railway Station, Beijing

Patentee before: CHINA RAILWAY ENGINEERING CORPORATION

C17 Cessation of patent right
CX01 Expiry of patent term

Expiration termination date: 20141010

Granted publication date: 20060125