CN2750911Y - Heating apparatus for preparing composite material of metal and macromolecule material - Google Patents
Heating apparatus for preparing composite material of metal and macromolecule material Download PDFInfo
- Publication number
- CN2750911Y CN2750911Y CN 200420061311 CN200420061311U CN2750911Y CN 2750911 Y CN2750911 Y CN 2750911Y CN 200420061311 CN200420061311 CN 200420061311 CN 200420061311 U CN200420061311 U CN 200420061311U CN 2750911 Y CN2750911 Y CN 2750911Y
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- CN
- China
- Prior art keywords
- frequency induction
- induction heating
- metal
- circle
- heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 60
- 239000000463 material Substances 0.000 title claims abstract description 31
- 239000002131 composite material Substances 0.000 title claims abstract description 29
- 239000002184 metal Substances 0.000 title claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 27
- 229920002521 macromolecule Polymers 0.000 title claims abstract description 21
- 230000006698 induction Effects 0.000 claims abstract description 38
- 239000007769 metal material Substances 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 claims abstract description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 16
- 238000002360 preparation method Methods 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 8
- BGOFCVIGEYGEOF-UJPOAAIJSA-N helicin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=CC=C1C=O BGOFCVIGEYGEOF-UJPOAAIJSA-N 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims 1
- 238000005215 recombination Methods 0.000 abstract description 3
- 230000006798 recombination Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000007664 blowing Methods 0.000 abstract 3
- 238000010304 firing Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
Images
Landscapes
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a heating device for preparing metal and macromolecule composite materials. Driven by a pushing mechanism, the front of the combining parts, which can carry out successive recombination, of independent metal materials and macromolecular materials is respectively provided with a high-frequency heating unit, and a hot wind blowing and delivering unit, wherein the high-frequency heating unit is provided with a high frequency induction heating, and the hot wind blowing and delivering unit is provided with a hot wind spout. The shape of the wraparound and hollow structure of the high-frequency induction heating ring corresponds to the cross-sectional shape of the metal materials which pass through the high-frequency induction heating ring to be heated. The hot wind spout of the hot wind blowing and delivering is positioned at the neighborhood of the heated macromolecule materials. The utility model can be used for a plurality of heating devices which adopts metal and macromolecular materials for recombination and includes a heating device for manufacturing winding type pipes with composite walls; with high speed, the utility model can meet continuous heating requirements of metal materials and macromolecular materials under high speed running and composite processing conditions.
Description
Technical field
The heater that the utility model uses when relating to a kind of composite for preparing metal and macromolecular material, particularly suitable but be not limited only to comprise make wound form composite wall structure pipe etc. make metal material and macromolecular material continuous compound manufacture field under the higher speed service condition.
Background technology
Composite that constitute can have many-sided excellent comprehensive performance owing to it with the multiple macromolecular material that comprises polyethylene, polyvinyl chloride etc. is compound mutually by metal, is applied in extensive fields day by day.The plastic film capicitor with multiple version metal shielding structure that for example has been widely used in all conglomeraties is exactly one of them key areas.When the composite of preparation metal and macromolecular material, can be effectively and combination firmly for making it, mutually combining at it all needs as last first these two kinds of materials to be carried out pre-hot heating.Present this mode of heating generally all adopts the heat radiation type of Far-infrared Heating plate to carry out.The obvious problem of this mode of heating shows that mainly firing rate is slow, and heat input is not enough, is difficult to satisfy composite demand, particularly is difficult to satisfy having carry out compound requirement continuously under the higher speed of service.For example, when recombination velocity requires heated length to reach 1000 millimeters at least, adopt the mode of present Far-infrared Heating plate just to heat and to realize.
The utility model content
At above-mentioned situation, the utility model purpose at first provides a kind of heater for preparing metal and polymer composite, make its firing rate fast, can satisfy when under the higher speed service condition, carrying out continuous Compound Machining the heat request that adds metal material and macromolecular material.On this basis, the utility model also will provide a kind of heater that is used to prepare wound form metal and macromolecular material composite wall structure pipe.
The utility model prepares the heater of metal and polymer composite, be to make under pushing mechanism drives independently that metal material and macromolecular material carry out compound binding site the place ahead continuously, be respectively arranged with the high-frequency heating unit that has the high-frequency induction heating circle and have the hot blast blower unit of hot air spout.Wherein, the shape of the circulating type hollow structure of this high-frequency induction heating circle with adapt by the cross sectional shape that is heated metal material that wherein passes, the hot air spout of hot blast blower unit be positioned at heated macromolecular material near.
The high-frequency induction heating circle of the high-frequency heating unit that heated metal material is passed have the circulating type hollow structure, the heat high input speed by the high-frequency induction mode during to METAL HEATING PROCESS, metal material can be heated rapidly.Test shows, though this kind mode under 6 meters/minute the speed of service, the heat input in the time of also guaranteeing to heat.Employing is heated macromolecular material to blow the hot blast mode through air-heater nozzle or spout, equally also helps to improve greatly firing rate and efficient.Test shows, by the heating spout of 200 millimeters of curtailments, the macromolecular material under 5 meters/minute the speed of service is heated effectively.For adapting to metal material and the needed composite part bit length of macromolecular material, and/or the speed of service of Compound Machining is to the actual required heated length of respective material and/or the different demands of speed, by can conveniently realizing around the number of turns of this high-frequency induction heating circle in the suitable adjustment high-frequency heating unit.Result of the test shows, generally speaking, and being set to the 1-6 circle around the number of turns and can satisfying actual needs of this high-frequency induction heating circle.
In said structure, for improving efficiency of utilization, improve firing rate, making the shape of the circulating type hollow structure of high-frequency induction heating circle is necessary with being adapted by the cross sectional shape that is heated metal material that wherein passes.For example, according to the concrete cross sectional shape of heated metal material, can make said this high-frequency induction heating circle the circulating type hollow structure be shaped as any in the difformities such as circle, triangle, rectangle, V-arrangement.
When the setting of above-mentioned said high-frequency induction heating circle be 2 circles or more for a long time, its each high-frequency induction heating circle both can be the separate form that is provided with respectively around the number of turns, the mode that also can be adopted as helical form circulating type continuous structure is provided with.
When above-mentioned heater is applied to heater as preparation wound form metal and macromolecular material composite wall structure pipe, originally be respectively arranged with sandwich layer tube wall macromolecule stripping extrusion mechanism twining the position that propulsion unit match at it with rolling on being arranged at frame, outer wall macromolecule stripping extrusion mechanism and the shaped-steel strip that is compound in are therebetween broadcasted on the basis of mechanism, carry out continuous compound binding site the place ahead with shaped-steel strip and be provided with hot blast blower unit being wound in the sandwich layer tube wall macromolecule stripping that roll to twine outside the propulsion unit, be provided with in quadrate part position thereafter and be used to heat the high-frequency heating unit that has the high-frequency induction heating circle that is combined into steel band of model with hot air spout.The shape of the circulating type hollow structure of this high-frequency induction heating circle with adapt by the cross sectional shape of the heated shaped-steel strip that wherein passes, the hot air spout of hot blast blower unit be positioned at heated sandwich layer tube wall macromolecule stripping near, outer wall macromolecule stripping extrusion mechanism is arranged at the rear, compound position of sandwich layer tube wall macromolecule stripping and shaped-steel strip.
The shape of the circulating type hollow structure of said high-frequency induction heating circle in the heater of this preparation wound form metal and macromolecular material composite wall structure pipe can adopt any as in the shapes such as circle, triangle, rectangle, V-arrangement that can adapt with it equally according to the different cross section form of employed shaped-steel strip.The circling ring of said this high-frequency induction heating circle is several generally also can be set to the 1-6 circle according to needs.When being provided with multi-turn high-frequency induction heating circle, its set-up mode also can be adopted as independent structures form separately respectively, or adopts spiral helicine continous way version.
Result of the test shows, after heater in preparation wound form metal and the macromolecular material composite wall structure pipe adopts above-mentioned heater of the present utility model, the efficiency of heating surface and rate of energy can both be greatly improved, and also make simultaneously the combined strength bination of steel band and sandwich layer macromolecular material after the moulding bending that large increase and reliable assurance have been arranged.
Below in conjunction with by the heater that is applied to prepare wound form metal and macromolecular material composite wall structure pipe shown in the drawings as specific embodiment, foregoing of the present utility model is described in further detail again.But this should be interpreted as that the scope of the above-mentioned theme of the utility model only limits to following example.Do not breaking away under the above-mentioned technological thought situation of the utility model, various replacements or change according to ordinary skill knowledge and customary means are made include in scope of the present utility model.
Description of drawings
Fig. 1 is a kind of structural representation of the utility model heater of preparing metal and polymer composite.
Fig. 2 is a kind of structural representation of the high-frequency induction heating circle that can adopt.
Fig. 3 is the another kind of structural representation of the high-frequency induction heating circle that can adopt.
Fig. 4 is another structural representation of the high-frequency induction heating circle that can adopt.
Fig. 5 is another structural representation of the high-frequency induction heating circle that can adopt.
Fig. 6 is the another kind of structural representation of the high-frequency induction heating circle that can adopt.
The specific embodiment
Shown in Figure 1 is the state of heater of the present utility model when being applied to the heater of conduct preparation wound form metal and macromolecular material composite wall structure pipe.In the structure that is used for preparing wound form metal and macromolecular material composite wall structure pipe unit, be respectively arranged with sandwich layer tube wall macromolecule stripping extrusion die 7, outer wall macromolecule stripping extrusion die 8 and be compound in therebetween shaped-steel strip 1 conveying roller etc. and broadcast mechanism 11 twining position that propulsion unit 10 match with rolling on being arranged at frame 9.Carry out compound binding site the place ahead continuously at the macromolecule strippings such as sandwich layer tube wall PE 6 that are wound in outside the winding propulsion unit 10 that rolls with shaped-steel strip 1, be provided with air-heater 4 with hot air spout 5.Be provided with at square position thereafter and be used to heat the heating generator that has high-frequency induction heating circle 32 that is combined into steel band of model 1.The shape of the circulating type hollow structure of this high-frequency induction heating circle 3 with adapt by the cross sectional shape of the heated shaped-steel strip 1 that wherein passes.The hot air spout 5 of air-heater 4 be positioned at heated sandwich layer tube wall macromolecule stripping 6 near.Outer wall macromolecule stripping extrusion die 8 is arranged at the rear, compound position of sandwich layer tube wall macromolecule stripping 6 and shaped-steel strip 1.
Fig. 2～Fig. 6 is respectively several different structure forms that above-mentioned high-frequency induction heating circle 3 can adopt, and wherein the shape of this circulating type hollow structure can include any in the shapes such as triangle, circle, rectangle, V-arrangement as shown.The circling ring of high-frequency induction heating circle 3 is several can be set to the 1-6 circle according to needs.When being provided with the high-frequency induction heating circle of multi-turn form, can adopt as shown in Figure 3 the helical form continous way around structure.
Claims (8)
1. the heater for preparing metal and polymer composite, it is characterized in that making under pushing mechanism drives independently, metal material (1) and macromolecular material (6) carry out continuous compound binding site the place ahead, be respectively arranged with high-frequency heating unit (2) that has high-frequency induction heating circle (3) and hot blast blower unit (4) with hot air spout (5), the shape of the circulating type hollow structure of high-frequency induction heating circle (3) with adapt by the cross sectional shape that is heated metal material (1) that wherein passes, the hot air spout (5) of hot blast blower unit (4) be positioned at heated macromolecular material near.
2. the heater of preparation metal as claimed in claim 1 and polymer composite, it is characterized in that said high-frequency induction heating circle (3) the circulating type hollow structure be shaped as any in circle, triangle, rectangle, the V-arrangement.
3. the heater of preparation metal as claimed in claim 1 or 2 and polymer composite, what it is characterized in that said high-frequency induction heating circle (3) is the 1-6 circle around the number of turns.
4. the heater of preparation metal as claimed in claim 3 and polymer composite is characterized in that said high-frequency induction heating circle (3) is that spiral helicine continous way is around structure.
5. the heater for preparing wound form metal and macromolecular material composite wall structure pipe, be respectively arranged with sandwich layer tube wall macromolecule stripping extrusion mechanism (7) at the position that can match with the rolling winding propulsion unit (10) on being arranged at frame (9), outer wall macromolecule stripping extrusion mechanism (8) and the shaped-steel strip (1) that is compound in are therebetween broadcasted mechanism (11), it is characterized in that carrying out compound continuously binding site the place ahead and being provided with the have hot air spout hot blast blower unit (4) of (5) being wound in the sandwich layer tube wall macromolecule stripping (6) that roll to twine outside the propulsion unit (10) and shaped-steel strip (1), be provided with in quadrate part position thereafter and be used for the high-frequency heating unit (2) that has high-frequency induction heating circle (3) that heating is combined into steel band of model (1), the shape of the circulating type hollow structure of this high-frequency induction heating circle (3) with adapt by the cross sectional shape of the heated shaped-steel strip (1) that wherein passes, the hot air spout (5) of hot blast blower unit (4) be positioned at heated sandwich layer tube wall macromolecule stripping (6) near, outer wall macromolecule stripping extrusion mechanism (8) is arranged at the rear, compound position of sandwich layer tube wall macromolecule stripping (6) and shaped-steel strip (1).
6. the heater of preparation wound form metal as claimed in claim 5 and macromolecular material composite wall structure pipe, it is characterized in that said high-frequency induction heating circle (3) the circulating type hollow structure be shaped as any in circle, triangle, rectangle, the V-arrangement.
7. as the heater of claim 5 or 6 described preparation wound form metals and macromolecular material composite wall structure pipe, what it is characterized in that said high-frequency induction heating circle (3) is the 1-6 circle around the number of turns.
8. the heater of preparation wound form metal as claimed in claim 7 and macromolecular material composite wall structure pipe is characterized in that said high-frequency induction heating circle (3) is that spiral helicine continous way is around structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420061311 CN2750911Y (en) | 2004-09-20 | 2004-09-20 | Heating apparatus for preparing composite material of metal and macromolecule material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420061311 CN2750911Y (en) | 2004-09-20 | 2004-09-20 | Heating apparatus for preparing composite material of metal and macromolecule material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2750911Y true CN2750911Y (en) | 2006-01-11 |
Family
ID=35932092
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420061311 Expired - Lifetime CN2750911Y (en) | 2004-09-20 | 2004-09-20 | Heating apparatus for preparing composite material of metal and macromolecule material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2750911Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102933379A (en) * | 2010-03-17 | 2013-02-13 | Zf腓特烈斯哈芬股份公司 | Fiber composite profile component and process and apparatus for continuous production |
| CN107139382A (en) * | 2017-06-13 | 2017-09-08 | 安徽天润塑业有限公司 | A kind of macromolecule material Floor production device |
-
2004
- 2004-09-20 CN CN 200420061311 patent/CN2750911Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102933379A (en) * | 2010-03-17 | 2013-02-13 | Zf腓特烈斯哈芬股份公司 | Fiber composite profile component and process and apparatus for continuous production |
| CN102933379B (en) * | 2010-03-17 | 2015-11-25 | Zf腓特烈斯哈芬股份公司 | Fiber composite profile component and the method and apparatus for manufacturing continuously |
| CN107139382A (en) * | 2017-06-13 | 2017-09-08 | 安徽天润塑业有限公司 | A kind of macromolecule material Floor production device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SICHUAN GOLDSTONE ORIENT NEW MATERIAL EQUIPMENT CO Free format text: FORMER OWNER: KUAI YIXI Effective date: 20110630 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 610072 NO. 418, DONGTAI BUILDING, WEST SECOND SECTION OF SECOND RING ROAD, CHENGDU CITY, SICHUAN PROVINCE TO: 610200 WANJIA COMMUNITY, JIUJIANG TOWN, SHUANGLIU COUNTY, CHENGDU CITY, SICHUAN PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20110630 Address after: 610200 Sichuan Chengdu Shuangliu County Jiujiang town ten thousand communities Patentee after: Sichuan Jinshi Dongfang new material equipment Co., Ltd. Address before: 610072 No. two Tung Tai Building, two ring road, Chengdu, Sichuan, 418 Patentee before: Kuai Yixi |
|
| C56 | Change in the name or address of the patentee |
Owner name: SICHUAN GOLDSTONE ORIENT NEW METERIAL EQUIPMENT SH Free format text: FORMER NAME: SICHUAN GOLDSTONE ORIENT NEW METERIAL EQUIPMENT CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 610200 Sichuan Chengdu Shuangliu County Jiujiang town ten thousand communities Patentee after: SICHUAN GOLDSTONE ORIENT NEW MATERIAL EQUIPMENT CO., LTD. Address before: 610200 Sichuan Chengdu Shuangliu County Jiujiang town ten thousand communities Patentee before: Sichuan Jinshi Dongfang new material equipment Co., Ltd. |
|
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20140920 Granted publication date: 20060111 |