CN2746549Y - Nickel net coating spreading machine - Google Patents

Nickel net coating spreading machine Download PDF

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Publication number
CN2746549Y
CN2746549Y CNU2004201054405U CN200420105440U CN2746549Y CN 2746549 Y CN2746549 Y CN 2746549Y CN U2004201054405 U CNU2004201054405 U CN U2004201054405U CN 200420105440 U CN200420105440 U CN 200420105440U CN 2746549 Y CN2746549 Y CN 2746549Y
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CN
China
Prior art keywords
nickel screen
scraper
slide
pedestal
driven voller
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Expired - Lifetime
Application number
CNU2004201054405U
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Chinese (zh)
Inventor
梁忠宇
贺静
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BYD Co Ltd
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BYD Co Ltd
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Priority to CNU2004201054405U priority Critical patent/CN2746549Y/en
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Abstract

The utility model discloses a nickel net coating spreading machine which comprises a coating rolling device, an automatic coating scraping device and a constant tension tensioning device which are all arranged on a flow line in turn. The coating rolling device comprises a driving roller driven by a power device, a driven roller and a seat body, the driving roller and the driven roller are abreast installed on the seat body, a gap which is used for penetrating a nickel net is arranged between the driving roller and the driven roller. The driving roller drives the driven roller, and the automatic coating scraping device comprises two scrapers and scraper slide seats. The scrapers are fixedly installed on the corresponding scraper slide seats, and a gap which is used for penetrating the nickel net is arranged between the cutting edges of the two scrapers. The constant tension tensioning device comprises a base, a torque adjustable executive element which is installed on the base, a driving roller and a driven roller, and the torque adjustable executive element is provide with an input end and an output end. The input end is connected with the power device, and the output end of the torque adjustable executive element drives the driving roller. The driven roller and the driving roller are in frictional contact. The continuous production of the electrode pieces of electrodes can be accomplished by installing the coating rolling device, the automatic coating scraping device and the constant tension tensioning device.

Description

The nickel screen tensile pulp machine
[technical field]
The utility model relates to battery and makes the field, especially about a kind of nickel screen tensile pulp machine of producing battery pole piece.
[background technology]
The anodal film-making technology of NI-G, Ni-MH battery all adopted the mode of smearing machine smear to carry out in the past, after promptly earlier nickel screen being cut into independent small pieces, carry out jet-bedding and spot welding lug (end face weldering battery be the roll welding nickel plated steel strip), after through smearing machine roller coat material loading, more in flakes through the baking box baking.Because nickel screen is independent small pieces, so can only adopt horizontal baking box baking, because the easy mobility and the edge effect of slurry, add and adopt horizontal baking pole piece will inevitably contact supporter, this also just will inevitably produce projection, fall material, the unequal many phenomenons of the attached material in two sides, so smearing machine can only be controlled weight roughly, also must guarantee that weight is within standard at last through artificial scraping blade.Even if like this, the pole piece behind artificial scraping blade still can stay mark and scratch, because attached material inequality, class relatively disperses after compressing tablet is cut into small pieces, and this has badly influenced the particularly further raising of capacity, stability of battery performance.Simultaneously because human factor is too many, a lot of stations are difficult to realize mechanization and automation, and the means of production of a lot of stations is still very original, make production efficiency low by manually finishing that have even entirely, and cost of labor is excessive, and workshop condition also is difficult to improvement.
[utility model content]
The purpose of this utility model is to provide a kind of nickel screen tensile pulp machine that can realize that the electrode plates serialization is produced.
The purpose of this utility model is achieved in that this nickel screen tensile pulp machine is included in the coating roll pressure device that sets gradually on the flowline, automatic scraper and permanent tension force tensioning apparatus, the coating roll pressure device comprises the drive roll that is driven by power set, driven voller and pedestal, main, driven voller is installed on the pedestal side by side and has the slit of passing for nickel screen between the two, drive roll driven transmission roller, automatically scraper comprises two scrapers and scraper slide, this scraper is fixedly mounted on the corresponding scraper slide, has the gap of passing through for nickel screen between the edge of a knife of two scrapers, permanent tension force tensioning apparatus comprises pedestal and is installed in the adjustable executive component of torque on the pedestal, drive roll and driven voller, the adjustable executive component of torque has input and output, input is connected with power set, its output transmission drive roll, driven voller and drive roll CONTACT WITH FRICTION.
The pedestal of described coating roll pressure device comprises the two main risers that are provided with at interval, the position of corresponding driven voller is provided with chute on each main riser, and the both ends of driven voller all are installed with the bearing pedestal slide block, this bearing pedestal slide block movably is installed in the chute and its slip relatively, and diaxon bearing slide block connects by connecting plate.
Described coating roll pressure device also comprises the pair roller slack adjuster, this comprises slide plate, fixed head, guideway and threaded adjusting assembly to roller regulating device, slide plate is fixedlyed connected with connecting plate, fixed head is installed on the main riser, guideway is located at the position of slide plate and fixed head correspondence, and the threaded adjusting assembly is with the fixed head threaded engagement and be connected this slide plate.
Described coating roll pressure device also comprises the material scraping plate device of being located at the driving and driven roller below, this material scraping plate device bag material scraping plate fixed mount and the material scraping plate that is mounted thereon, and this material scraping plate fixed mount two ends resiliency supported is on main riser.
Described automatic scraper also comprises the base that cooperates by guideway with the scraper slide, and the distolateral support plate that is fixed with of this base is provided with elastic component between this support plate and the scraper slide, and these elastic component two ends are connected to this support plate and scraper slide respectively.
Pull bar and screw adjustments are installed on the described support plate, and screw adjustments is sheathed on this pull bar.
Described permanent tension force tensioning apparatus also comprises the lowering or hoisting gear that is arranged on the driven voller top, pedestal comprises the two main risers that are provided with at interval, each main riser is equipped with chute, the both ends of driven voller are installed with the bearing pedestal slide block that movably is installed in the chute, and lowering or hoisting gear is fixed on the main riser and its power transmission shaft connecting axle bearing slide block.
The adjustable executive component of described torque is a magnetic powder cluth.
Also comprise automatic unwinding device, guiding deviation correcting device and vertical baking oven, automatically unwinding device is located at flowline foremost, the guiding deviation correcting device is located between automatic unwinding device and the coating roll pressure device, and vertical baking oven is located between automatic scraper and the permanent tension force tensioning apparatus.
Also comprise idle wheel, this idle wheel is located between vertical baking oven and the permanent tension force tensioning apparatus.
Compared with prior art, the utlity model has following advantage: by the weight that to control smear that is provided with of coating roll pressure device; Automatically scraper can make the pole piece surfacing simultaneously in order to remove the edge effect of smear; Permanent tension force tensioning apparatus can be controlled the tensioning degree of nickel screen, and that guarantees that nickel screen can be not too much being stretched or breaking, and is the technology that the nickel screen slurry function of complete set of equipments realizes continuous slurry film-making thereby make this by the said equipment,
[description of drawings]
Fig. 1 is the overall structure schematic diagram of the utility model nickel screen tensile pulp machine.
Fig. 2 is the three-dimensional assembly diagram of coating roll pressure device of the present utility model.
Fig. 3 is the three-dimensional exploded view of Fig. 2.
Fig. 4 is the three-dimensional assembly diagram of automatic scraper of the present utility model.
Fig. 5 is the three-dimensional assembly diagram of permanent tension force tensioning apparatus of the present utility model.
Fig. 6 is the three-dimensional exploded view of Fig. 5.
[embodiment]
See also Fig. 1, the utility model nickel screen tensile pulp machine is a complete set of equipments, and it as matrix, realizes that the serialization of battery pole piece is made with continuous nickel screen by this nickel screen tensile pulp machine.This nickel screen tensile pulp machine comprises along the coating roll pressure device 2 that distributes successively on the flowline, automatic scraper 3 and permanent tension force tensioning apparatus 4.Nickel screen enters the coating roll pressure device behind hopper 10 smears, this coating roll pressure device 2 is in order to the weight of control smear, automatically scraper 3 is in order to remove the edge effect of smear, make the pole piece surfacing simultaneously, permanent tension force tensioning apparatus 4 can be controlled the tensioning degree of nickel screen, and that guarantees that nickel screen can be not too much being stretched or breaking.
See also Fig. 2 and Fig. 3, coating roll pressure device 2 is driven by power set (as motor), and this motor adopts Frequency Converter Control, thereby can regulate rotating speed.This coating roll pressure device 2 comprises pedestal, pair roller and pair roller slack adjuster.Pedestal comprises the two main risers 205 that keep at a certain distance away and be provided with, and the spacing of these two main risers 205 and the length of pair roller are suitable.All be provided with first axis hole 227 and chute 226 side by side on each main riser 205 corresponding to drive roll in horizontal direction, all be equipped with bearing pedestal slide block 206 in each chute 226, this bearing pedestal slide block 206 is provided with second axis hole 225 corresponding to driven voller 211, and this bearing pedestal slide block 206 moves around about can be in chute 226, connect by connecting plate 215 between the diaxon bearing slide block 206, thus the interlock between the realization diaxon bearing slide block 206.Pair roller comprises drive roll 210 and driven voller 211, the two ends of this drive roll 210 and driven voller 211 all are arranged with bearing 204, this bearing 204 closely cooperates with first, second axis hole 227,225, thereby this driving and driven roller 210,211 is supported on the two main risers 205.The both ends of driving and driven roller 210,211 are all gone back fixed cover and are provided with gear 202, and gear 202 engagements of these driving and driven roller 210,211 corresponding ends.The gear 202 of these drive roll 210 ends by motor by chain wheel drive, thereby the gear of the driven pulley end of transmission and its engagement and make driven voller 211 rotations.Slurry is unlikely to flow in the bearing 204 in the pulling phase in order to make, and is provided with sealing ring 209 on drive roll 210 and the driven voller 211 and bearing cover 203 is sealed.
Clean in order to guarantee driving and driven roller 210,211 smooth surfaces, thereunder be provided with the material scraping plate device, this material scraping plate device comprises material scraping plate fixed mount 208, material scraping plate 212 and pressing plate 213, the recessed groove that is formed with of one side of material scraping plate fixed mount 208, material scraping plate 212 is generally made with wear-resisting nonmetallic materials, as polytetrafluoroethylene, it is installed in this groove 228, and by pressing plate 213 and securing member (as screw) and this material scraping plate 212 is fixed on the material scraping plate fixed mount 208.For the material scraping plate device can be abutted against on the corresponding drive roll 210 and driven voller 211 constantly, this material scraping plate device also comprises back-up block 201 and elastic component 207 (as spring), this back-up block 201 is fixedly mounted on the lateral surface of each main riser 205 and is positioned at below to the gear 202 of roll end, and this back-up block 201 is provided with groove 229, elastic component 207 1 end positioning supports are in this groove 229, its other end supports the end of material scraping plate fixed mount 208, thereby utilizes elasticity that material scraping plate 212 is abutted against on the pair roller 210,211 always.
The pair roller slack adjuster comprises slide plate 216, fixed head 221 and line slideway auxiliary 217, slide plate 216 is fixedlyed connected with connecting plate 215, thereby make diaxon bearing slide block 206 and these slide plate 216 affixed one, fixed head 221 roughly is " U " type, it is fixedly mounted on the main riser 205 and is sheathed on the outside of slide plate 216, line slideway auxiliary 217 is located at the correspondence position of slide plate 216 and fixed head 221, thereby but slide plate 216 relative fixed plates 221 is slided flexibly.This line slideway auxiliary 217 can bear bigger load, it has two pairs and be separately positioned on the both end sides of slide plate 216, each pair guideway 217 includes two guide rails and middle retainer, wherein a guide rail is installed on the slide plate 216, another root is installed on the fixed head 221, by the high accuracy tight fit between two guide rails, realize the parallel sliding of slide plate 216 with respect to fixed head 221.In addition, for the ease of the accurately motion of adjusting slider 216, also be equipped with on fixed head 221 and regulate screw mandrel 222, this adjusting screw mandrel 222 is fixedly installed on the sidewall of fixed head 221, regulates to be arranged with regulating handle 224 on the screw mandrel 222 so that regulate.Regulate screw mandrel 222 and in rotary course, can drive slide plate for making) 216 move, also need a rotary slider 218, rotary slider 218 is clipped between two plane bearings 219, plane bearing 219 is clipped between slide plate 216 and the fixed head 221, with bolt that rotary slider 218 is fixing with adjusting screw mandrel 222 again, plane bearing briquetting 220 is pushed down plane bearing so that when regulating screw mandrel 222 driven rotary slide blocks 218 and rotating tightly dragging skateboard 216 move.Above-mentioned adjusting screw mandrel 222, regulating handle 224, plane bearing 219, rotary slider 218 and plane bearing briquetting 220 are formed the threaded adjusting assembly, this threaded components passes the sidewall of fixed head 221 and cooperates with this sidewall thread, and the end of this assembly is fixedlyed connected with slide plate 216, slide plate 216 slides on fixed head 221, thereby realizes the adjusting in gap between the pair roller 210,211.Two tie down screws 223 also are installed on the fixed head 221, sidewall and head end that this tie down screw 223 passes fixed head 221 are connected on the slide plate 216, gap between the pair roller 210,211 guarantees the stability of slurry not because of vibration produces fluctuation in pulling phase thereby can make.
See also Fig. 4, automatically scraper comprises scraper 34, scraper slide 33, base 31 and line slideway auxiliary 32, wherein, scraper 34 and scraper slide 33 include two, each scraper 34 all is fixedly mounted on its corresponding scraper slide 33, form the slit of passing for nickel screen between the edge of a knife of two scrapers 34, base 31 supports this scraper slide 33, and its both sides all are fixed with support plate 35, guideway 32 is arranged at the correspondence position of scraper slide 33 and base 31, thereby makes scraper slide 33 base 31 slips relatively.For an elastic force is provided so that scraper 34 abuts against the surface of nickel screen constantly, need between support plate 35 and scraper slide 33, to install an elastic component 36 (as stage clip), also be with pull bar 39 on this elastic component 36, this pull bar 39 not only can play the effect of guiding, and can spur scraper slide 33 when needed and move.For making the adjustable in pressure of stage clip 36, also need on support plate 35, to install two adjusting screw(rod)s 37, pull bar 39 passes in the middle of this adjusting screw(rod) 37.Also having an adjusting nut 38 on the pull bar 39 is to be used for the convenient usefulness of doing adjusting when checking the depth of parallelism of scraper 34 and making the edge of a knife of scraper 34 keep certain distance.Like this, under the situation that adjusting nut 38 loosens, the edge of a knife of two scrapers 34 just can be under the elastic force effect of stage clip 36, abut against together with certain elastic force, scraper 34 just can abut against the surface of nickel screen when slurry, thereby the buoyant on surface is wipeed off, plays smooth effect.
Please in conjunction with consulting Fig. 5 and Fig. 6, permanent tension force tensioning apparatus 4 comprises pedestal 414, torque is adjustable executive component 401, drive roll 412, driven voller 409 and lowering or hoisting gear.Pedestal 414 comprises the two main risers 410 that are provided with at interval, and the top of each main riser 410 all offers chute 413.Torque is adjustable executive component 401 is in order to drive drive roll 412, and its input and output can realize the changing of the relative positions, and can realize any adjusting to the output torque by the Tension Control instrument.In the present embodiment, the adjustable executive component of this torque is existing magnetic powder cluth, and this magnetic powder cluth 401 comes transmitting torque by the magnetic force of magnetic, and a magnetic swashs the corresponding transmitting torque of electric current.This magnetic powder cluth 401 is fixed on the clutch base 402 of pedestal 414 by securing member, it has input and output, belt pulley 403 is installed on this input, motor rotates by this belt pulley 403 of belt drives, thereby input is rotated, switch on to magnetic, produce magnetic force by the Tension Control instrument, thereby the output that drives magnetic powder cluth 401 rotates, and drives drive roll 412 by shaft coupling 404 then and rotates.Drive roll 412 and driven voller 409 are in being installed on the vertical direction on the main riser 410, and driven voller 409 is positioned at the top of drive roll 412.The both ends of driven voller 409 are supported on the bearing pedestal slide block 405, but this bearing pedestal slide block 405 places in the chute 413 and in this chute 413 and slides up and down.Be by the frictional force transmission between drive roll 412 and the driven voller 409.
For making driven voller 409 can abut against on the drive roll 412 constantly, and can conveniently promote and depress, this perseverance tension force tensioning apparatus also is provided with lowering or hoisting gear, this lowering or hoisting gear comprises by air cylinder fixed plate 407 and securing member (as screw) and is fixed on cylinder 408 on the main riser, this cylinder 408 is positioned at the top of driven voller 409, and its power transmission shaft is fixedlyed connected with bearing pedestal slide block 405 by connecting plate 411, thereby realizes moving up and down of driven voller 409 by moving up and down of power transmission shaft.The adjusting of these cylinder 408 pressure can realize by the air pressure of regulating pressure-reducing valve.Magnetic powder cluth 401 is by the driving torque of the electric current regulated at will active rubber roll of adjustment of tonicity controller, guarantee that nickel screen keeps tensioning state, be unlikely to again nickel screen is elongated or breaks, make the walking speed of nickel screen be equal to the linear velocity of the drive roll of coating roll pressure device all the time, finally guarantee the stability of whole pulling phase.
The nickel screen tensile pulp machine also comprises automatic unwinding device 1, guiding deviation correcting device 5, hopper 8, vertical baking oven 6 and idle wheel 7, automatically unwinding device 1 is located at this flowline foremost, the nickel screen of rolling is controlled this unwinding device by inductor and is realized unreeling automatically, makes nickel screen remain nature.Nickel screen after unwinding device 1 unreels is automatically realized correction by guiding deviation correcting device 5, thereby guarantees the smooth tape transport in the pulling phase, is unlikely to simultaneously nickel screen is elongated or breaks.Hopper 8 usefulness are for nickel screen coating.Vertical baking oven 6 is arranged between automatic scraper and the permanent tension force tensioning apparatus, thereby can guarantee that slurry can not contact any object before solidifying, make the state after the pole piece surface remains automatic scraper.Idle wheel 7 is located between vertical baking oven and the permanent tension force tensioning apparatus, its no motor-driven and only play the effect that idle wheel turns to, because the relatively poor and easy jackknifing of tensile strength of nickel screen itself, so the diameter of idle wheel should be not too small, and weight is as far as possible little.

Claims (10)

1. nickel screen tensile pulp machine, it is characterized in that: it is included in the coating roll pressure device that sets gradually on the flowline, automatic scraper and permanent tension force tensioning apparatus, the coating roll pressure device comprises the drive roll that is driven by power set, driven voller and pedestal, main, driven voller is installed on the pedestal side by side and has the slit of passing for nickel screen between the two, drive roll driven transmission roller, automatically scraper comprises two scrapers and scraper slide, this scraper is fixedly mounted on the corresponding scraper slide, has the gap of passing through for nickel screen between the edge of a knife of two scrapers, permanent tension force tensioning apparatus comprises pedestal and is installed in the adjustable executive component of torque on the pedestal, drive roll and driven voller, the adjustable executive component of torque has input and output, input is connected with power set, its output transmission drive roll, driven voller and drive roll CONTACT WITH FRICTION.
2. nickel screen tensile pulp machine as claimed in claim 1, it is characterized in that: the pedestal of described coating roll pressure device comprises the two main risers that are provided with at interval, the position of corresponding driven voller is provided with chute on each main riser, and the both ends of driven voller all are installed with the bearing pedestal slide block, this bearing pedestal slide block movably is installed in the chute and its slip relatively, and diaxon bearing slide block connects by connecting plate.
3. nickel screen tensile pulp machine as claimed in claim 2, it is characterized in that: described coating roll pressure device also comprises the pair roller slack adjuster, this comprises slide plate, fixed head, guideway and threaded adjusting assembly to roller regulating device, slide plate is fixedlyed connected with connecting plate, fixed head is installed on the main riser, guideway is located at the position of slide plate and fixed head correspondence, and the threaded adjusting assembly is with the fixed head threaded engagement and be connected this slide plate.
4. nickel screen tensile pulp machine as claimed in claim 3, it is characterized in that: described coating roll pressure device also comprises the material scraping plate device of being located at the driving and driven roller below, this material scraping plate device bag material scraping plate fixed mount and the material scraping plate that is mounted thereon, this material scraping plate fixed mount two ends resiliency supported is on main riser.
5. nickel screen tensile pulp machine as claimed in claim 1, it is characterized in that: described automatic scraper also comprises the base that cooperates by guideway with the scraper slide, the distolateral support plate that is fixed with of this base, be provided with elastic component between this support plate and the scraper slide, these elastic component two ends are connected to this support plate and scraper slide respectively.
6. nickel screen tensile pulp machine as claimed in claim 5 is characterized in that: pull bar and screw adjustments are installed on the described support plate, and screw adjustments is sheathed on this pull bar.
7. nickel screen tensile pulp machine as claimed in claim 1, it is characterized in that: described permanent tension force tensioning apparatus also comprises the lowering or hoisting gear that is arranged on the driven voller top, pedestal comprises the two main risers that are provided with at interval, each main riser is equipped with chute, the both ends of driven voller are installed with the bearing pedestal slide block that movably is installed in the chute, and lowering or hoisting gear is fixed on the main riser and its power transmission shaft connecting axle bearing slide block.
8. nickel screen tensile pulp machine as claimed in claim 1 is characterized in that: the adjustable executive component of described torque is a magnetic powder cluth.
9. as any described nickel screen tensile pulp machine among the claim 1-8, it is characterized in that: also comprise automatic unwinding device, guiding deviation correcting device and vertical baking oven, automatically unwinding device is located at flowline foremost, the guiding deviation correcting device is located between automatic unwinding device and the coating roll pressure device, and vertical baking oven is located between automatic scraper and the permanent tension force tensioning apparatus.
10. nickel screen tensile pulp machine as claimed in claim 9 is characterized in that: also comprise idle wheel, this idle wheel is located between vertical baking oven and the permanent tension force tensioning apparatus.
CNU2004201054405U 2004-11-30 2004-11-30 Nickel net coating spreading machine Expired - Lifetime CN2746549Y (en)

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CNU2004201054405U CN2746549Y (en) 2004-11-30 2004-11-30 Nickel net coating spreading machine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101824498A (en) * 2010-05-11 2010-09-08 海宁瑞星皮革有限公司 Slurry removing device of spray machine transportation line
CN101867045B (en) * 2010-02-09 2012-12-12 湖南科力远新能源股份有限公司 Method for preparing positive plate of nickel hydrogen battery
CN104441933A (en) * 2014-12-10 2015-03-25 上海富之佳机电设备有限公司 Soft material tensioning device
CN106848207A (en) * 2017-03-06 2017-06-13 淄博君行电源技术有限公司 The preparation method of water system capacitor batteries positive plate
CN107876628A (en) * 2017-12-11 2018-04-06 深圳市海目星激光智能装备股份有限公司 A kind of continuous rolling wheel impression device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101867045B (en) * 2010-02-09 2012-12-12 湖南科力远新能源股份有限公司 Method for preparing positive plate of nickel hydrogen battery
CN101824498A (en) * 2010-05-11 2010-09-08 海宁瑞星皮革有限公司 Slurry removing device of spray machine transportation line
CN104441933A (en) * 2014-12-10 2015-03-25 上海富之佳机电设备有限公司 Soft material tensioning device
CN106848207A (en) * 2017-03-06 2017-06-13 淄博君行电源技术有限公司 The preparation method of water system capacitor batteries positive plate
CN107876628A (en) * 2017-12-11 2018-04-06 深圳市海目星激光智能装备股份有限公司 A kind of continuous rolling wheel impression device
CN107876628B (en) * 2017-12-11 2024-02-02 海目星激光科技集团股份有限公司 Continuous roller mark pressing device

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Expiration termination date: 20141130

Granted publication date: 20051214