CN2744461Y - Magnetic roller type chip removal machine - Google Patents
Magnetic roller type chip removal machine Download PDFInfo
- Publication number
- CN2744461Y CN2744461Y CN 200420041021 CN200420041021U CN2744461Y CN 2744461 Y CN2744461 Y CN 2744461Y CN 200420041021 CN200420041021 CN 200420041021 CN 200420041021 U CN200420041021 U CN 200420041021U CN 2744461 Y CN2744461 Y CN 2744461Y
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- magnetic roller
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Abstract
The utility model provides a magnetic roller type chip removal machine having an engine block on which a detritus receiving port, a cover board, a speed reducing motor and a detritus falling port are arranged. The utility model is characterized in that the engine block is provided with magnetic rollers arranged and combined according to the magnetic field strength. Between the opposed faces of the two adjacent magnetic rollers, the surface magnetic field strength of the front magnetic roller is larger than the surface magnetic field strength of the back magnetic roller. The magnetic cylinder on the magnetic roller is fixed to the rotary shaft in the engine block, and a ferrite integral magnet ring is fixedly arranged in the magnetic cylinder. A scraping board is arranged on the magnetic roller at the detritus falling port, and the scraping board is provided with a fuel strainer. An oil gathering box is arranged under the scraping board, and a refluxing port is arranged on the oil gathering box. The utility model has the advantages of large surface magnetic force of the magnetic cylinder, strong adsorption capacity, low dissipation energy, etc. The utility model can reduce the waste of the expensive cutting fluid furthest, so it is an ideal magnetic roller type chip removal machine.
Description
Technical field
The utility model relates to a kind of magnetic roll-type Scrap-removing machine, is mainly used in the Gear Processing processes such as field of machining gear shaping, gear hobbing the purification to cutting fluid.
Background technology
Magnetic roll-type Scrap-removing machine is that a kind of magnetic absorption principle that utilizes separates the equipment of inhaling magnetic impurity (smear metal) in the cooling fluid, with supporting uses such as various gear shapping machines, gear-hobbing machines.Mainly there is following defective in present widely used magnetic roll-type Scrap-removing machine: the one, and the magnetic material of existing magnetic cylinder inside adopts mostly one by one that the ferrite-type magnetic patch is spliced into whole one by one magnet ring, and the magnetic force on magnetic cylinder surface is strong inadequately, and adsorption capacity is poor; The 2nd, existing magnetic roller Scrap-removing machine can successfully be discharged for making smear metal impurity, is welded with the mandatory bits plate of scraping on each magnetic roller, and the smear metal meeting is taken the part cutting fluid out of and caused the waste of expensive cutting fluid like this; The 3rd, directly smear metal is scraped at the chip-falling port place by scraping the bits plate, fall into slag trapping box along dregs guiding groove, the cutting fluid that smear metal is entrained with can not be back to the liquid case and cause waste; The 4th, magnetic cylinder and magnetic material rotate together, cause energy waste.
Summary of the invention
The purpose of this utility model is intended to improve the weak point in the above-mentioned prior art, provides a kind of magnetic cylinder surface magnetic force powerful, high adsorption capacity, and it is low to consume energy, and saves the novel magnetic roll-type Scrap-removing machine of cutting fluid to greatest extent.
The technical solution of the utility model is: it has body, on body, be provided with scrap receiving opening, cover plate, reducing motor, end at body is provided with chip-falling port, be characterized in, in body, be provided with magnetic roller according to the strong and weak permutation and combination of magnetic field intensity, between the opposite face of two adjacent magnetic rollers, the Surface field intensity of last magnetic roller is greater than the Surface field intensity of back one magnetic roller, magnetic cylinder on the magnetic roller is fixed on the interior turning cylinder of body, be fixed with the whole magnet ring of ferrite-type in the magnetic cylinder, on the magnetic roller at chip-falling port place, be provided with and scrape the bits plate, scrape the bits plate and be provided with oil cleaner screen, scrape bits plate below be provided with oil collection box, oil collection box is provided with refluxing opening.
Compared with the prior art the utility model has following good effect: the one, because the inner whole magnet ring of ferrite-type that adopts of magnetic cylinder of the present utility model substitutes traditional splicing magnet ring, the magnetic force on magnetic cylinder surface can strengthen nearly 8 times, has therefore improved the adsorption capacity to smear metal impurity in the liquid greatly; The 2nd, be provided with oil cleaner screen on the plate scraping bits, can make the liquid of carrying secretly in the smear metal impurity of discharge see through oil cleaner screen like this and be back in the liquid case, reduce the waste of cutting fluid; The 3rd, because the whole magnet ring of ferrite-type of the present utility model is fixed in the magnetic cylinder, reducing motor only drives the magnetic cylinder rotation during work, and magnet ring does not change, and therefore can save a large amount of electric energy, reduces production costs.
Below in conjunction with drawings and Examples the utility model is done at length and to be explained.
Description of drawings
Fig. 1-structural representation of the present utility model;
The A of Fig. 2-Fig. 1 is to view;
The B of Fig. 3-Fig. 1 is to view;
Fig. 4-the structural representation of scraping the bits plate of the present utility model;
The C-C cutaway view of Fig. 5-Fig. 4.
The explanation of accompanying drawing drawing:
1 cover plate, 2 bodies, 3 chip-falling ports, 4 magnetic cylinders, the whole magnet ring of 5 ferrite-types, 6 scrape the bits plate, 7 oil cleaner screens, 8 oil collection boxes, 9 refluxing openings, 10 reducing motors, 11 scrap receiving openings.
Specific embodiments
With reference to figure 1, Fig. 2, Fig. 3, body 2 can adopt the A3 plate to make, horizontal component at body 2 is provided with scrap receiving opening 11, cover plate 1 is set on the sloping portion of body 2, reducing motor 10 is installed in the side of body 2, magnetic roller by rule combination discharging is set in body 2, two adjacent magnetic rollers are settled according to the power of magnetic field intensity, be between the opposite face of adjacent magnetic roller, the Surface field intensity of last magnetic roller is greater than the Surface field intensity of back one magnetic roller, and the magnetic cylinder 4 of magnetic roller outside is cylindrical, the employing stainless steel material is made, magnetic cylinder 4 is installed on the turning cylinder in the body 2, is rotated fixed installation ferrite-type integral body magnet ring 5 magnetic cylinder 4 in by reducing motor 10 control turning cylinders, one side of body 2 upper ends is provided with chip-falling port 3, on the magnetic roller at chip-falling port 3 places, be provided with and scrape bits plate 6, referring to Fig. 4, Fig. 5 scrapes bits plate 6 for interlayer, be provided with oil cleaner screen 7 in the middle of it, scrape bits plate 6 below oil collection box 8 is set, oil collection box 8 bottoms are provided with refluxing opening 9, oil collection box 8 is fixedly mounted on the body 2.
During work, containing the cooling fluid of inhaling magnetic impurity (smear metal) enters in the body 2 from scrap receiving opening 11, when cooling fluid is flowed through magnetic roller zone, smear metal is adsorbed on the surface of magnetic cylinder 4, rolling along with magnetic cylinder 4, smear metal is finished the great-jump-forward transmission between each magnetic roller, for finishing this process better, the whole magnet ring 5 of described ferrite-type can be designed to Archimedian screw involute shape, be that the whole magnet ring 5 of ferrite-type launches gradually from the thinnest end along the Archimedian screw involute and thickeies, and the Surface field intensity maximum of the whole magnet ring 5 of last ferrite-type is over against the most weak part of Surface field intensity that should the whole magnet ring 5 of back one ferrite-type, as shown in fig. 1, because the whole magnet ring 5 of ferrite-type is fixed in the magnetic cylinder and does not rotate with magnetic cylinder, like this between the opposite face of adjacent magnetic cylinder, the surperficial magnetic force of previous magnetic cylinder is always greater than the surperficial magnetic force of a back magnetic cylinder, rotation along with magnetic cylinder, smear metal can be adsorbed on the next magnetic cylinder at an easy rate, until last one magnetic roller, thereby the utility model not be used in and all welds the mandatory bits plate of scraping on each magnetic roller, scrape bits plate 6 and get final product and only in the end be provided with on one magnetic roller, structure was both simple, can reduce the waste of cutting fluid again, when smear metal is fallen by chip-falling port 3 places when scraping the oil cleaner screen 7 of bits on the plate 6, the cooling fluid that smear metal is carried secretly is filtered in the oil collection box 8, is back in the liquid case by refluxing opening 9.
The utility model novel structure, high adsorption capacity can farthest be saved expensive cutting fluid, and little power consumption, save production cost, be a kind of very desirable magnetic roll-type Scrap-removing machine.
Claims (2)
1, a kind of magnetic roll-type Scrap-removing machine, it has body (2), on body (2), be provided with scrap receiving opening (11), cover plate (1), reducing motor (10), end at body (2) is provided with chip-falling port (3), it is characterized in that, in body (2), be provided with magnetic roller according to the strong and weak permutation and combination of magnetic field intensity, between the opposite face of two adjacent magnetic rollers, the Surface field intensity of last magnetic roller is greater than the Surface field intensity of back one magnetic roller, magnetic cylinder on the magnetic roller (4) is fixed on the interior turning cylinder of body (2), be fixed with the whole magnet ring (5) of ferrite-type in the magnetic cylinder (4), on the magnetic roller that chip-falling port (3) is located, be provided with and scrape bits plate (6), scrape bits plates (6) and be provided with oil cleaner screen (7), be provided with oil collection box (8) in the below of scraping bits plates (6), oil collection box (8) is provided with refluxing opening (9).
2, magnetic roll-type Scrap-removing machine according to claim 1 is characterized in that, the whole magnet ring of described ferrite-type (5) is an Archimedian screw involute shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420041021 CN2744461Y (en) | 2004-06-02 | 2004-06-02 | Magnetic roller type chip removal machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420041021 CN2744461Y (en) | 2004-06-02 | 2004-06-02 | Magnetic roller type chip removal machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2744461Y true CN2744461Y (en) | 2005-12-07 |
Family
ID=35579248
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420041021 Expired - Fee Related CN2744461Y (en) | 2004-06-02 | 2004-06-02 | Magnetic roller type chip removal machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2744461Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102489399A (en) * | 2011-12-02 | 2012-06-13 | 江苏力星通用钢球股份有限公司 | Large-scale wind power precise purification system for steel ball hard grinding liquid |
| CN102886708A (en) * | 2012-08-20 | 2013-01-23 | 黄石市三木塑料模具有限公司 | Strong magnetic automatic chip remover |
| CN103465096A (en) * | 2013-09-03 | 2013-12-25 | 宁夏共享集团有限责任公司 | Eccentric magnetic roller |
| CN103465099A (en) * | 2013-09-03 | 2013-12-25 | 宁夏共享集团有限责任公司 | Magnetic roller type chip cleaner |
| CN107350887A (en) * | 2017-07-25 | 2017-11-17 | 合肥四维数控设备有限责任公司 | A kind of chip removal device for intermetallic composite coating engraving machine |
| CN108045909A (en) * | 2017-12-11 | 2018-05-18 | 江苏鑫华能环保工程股份有限公司 | Magnetic relay separating conveyer |
| CN113044570A (en) * | 2021-03-17 | 2021-06-29 | 烟台乐泰汽车配件有限公司 | Brake disc processing production line and technological process thereof |
-
2004
- 2004-06-02 CN CN 200420041021 patent/CN2744461Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102489399A (en) * | 2011-12-02 | 2012-06-13 | 江苏力星通用钢球股份有限公司 | Large-scale wind power precise purification system for steel ball hard grinding liquid |
| CN102886708A (en) * | 2012-08-20 | 2013-01-23 | 黄石市三木塑料模具有限公司 | Strong magnetic automatic chip remover |
| CN103465096A (en) * | 2013-09-03 | 2013-12-25 | 宁夏共享集团有限责任公司 | Eccentric magnetic roller |
| CN103465099A (en) * | 2013-09-03 | 2013-12-25 | 宁夏共享集团有限责任公司 | Magnetic roller type chip cleaner |
| CN107350887A (en) * | 2017-07-25 | 2017-11-17 | 合肥四维数控设备有限责任公司 | A kind of chip removal device for intermetallic composite coating engraving machine |
| CN108045909A (en) * | 2017-12-11 | 2018-05-18 | 江苏鑫华能环保工程股份有限公司 | Magnetic relay separating conveyer |
| CN108045909B (en) * | 2017-12-11 | 2023-12-08 | 江苏鑫华能环保工程股份有限公司 | Magnetic relay separation conveyor |
| CN113044570A (en) * | 2021-03-17 | 2021-06-29 | 烟台乐泰汽车配件有限公司 | Brake disc processing production line and technological process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |