CN2740378Y - Polyester plastic recovering device with single screw - Google Patents

Polyester plastic recovering device with single screw Download PDF

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Publication number
CN2740378Y
CN2740378Y CNU2004200796234U CN200420079623U CN2740378Y CN 2740378 Y CN2740378 Y CN 2740378Y CN U2004200796234 U CNU2004200796234 U CN U2004200796234U CN 200420079623 U CN200420079623 U CN 200420079623U CN 2740378 Y CN2740378 Y CN 2740378Y
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screw
extruder
water tank
utility
model
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李彩虹
屠岭
蒋彬
孙礼勇
吴红峰
徐峰
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Nanjing Institute of Industry Technology
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Nanjing Institute of Industry Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本实用新型公开了一种运行可靠、能够生产高质量聚酯再生粒料的高效单螺杆塑料回收机,挤出机一端与电机连接,另一端通过换网器与模头连接;压实机设置在挤出机的进料口处;模头的出口与水槽连接,水槽的另一端通过干燥装置与切粒机连接;切粒机的另一端通过振动装置与风送装置连接,在挤出机内设有大长径比内冷却双排气回收单螺杆,压实机采用离心式切割喂料装置。与现有技术相比,本实用新型回收粒料的产量和质量好、能耗低,它在塑料薄膜加工中具有极大的经济价值和实用价值。

The utility model discloses a high-efficiency single-screw plastic recycling machine capable of producing high-quality recycled polyester pellets with reliable operation. One end of the extruder is connected with a motor, and the other end is connected with a die head through a screen changer; At the feed port of the extruder; the outlet of the die is connected to the water tank, and the other end of the water tank is connected to the pelletizer through the drying device; the other end of the pelletizer is connected to the air blowing device through the vibration device, It is equipped with a large length-to-diameter ratio, internal cooling, double exhaust and recovery single-screw, and the compactor adopts a centrifugal cutting and feeding device. Compared with the prior art, the utility model has good yield and quality of recovered pellets and low energy consumption, and has great economic value and practical value in plastic film processing.

Description

单螺杆聚酯塑料回收机Single Screw Polyester Plastic Recycling Machine

一、技术领域1. Technical field

本实用新型属于塑料薄膜加工设备,具体地说是一种单螺杆聚酯塑料回收机。The utility model belongs to plastic film processing equipment, in particular to a single-screw polyester plastic recycling machine.

二、背景技术2. Background technology

在本实用新型作出之前,现有塑料回收设备大多是采用双螺杆的挤出加工形式,薄膜碎片由喂料螺杆强制压入,经同向或异向双螺杆熔融造粒。双螺杆造粒机存在以下问题:Before the utility model was made, most of the existing plastic recycling equipment used the twin-screw extrusion processing form, and the film fragments were forcibly pressed in by the feeding screw, and melted and granulated by the same or different twin-screws. The twin-screw granulator has the following problems:

1、双螺杆挤出元件制造工艺复杂,加工周期长,使得设备总体造价过高,废膜回收成本高,失去了回收的意义,大量中小企业只得将生产中产生的边角料和废膜扔掉或低价出售给油漆厂等。1. The manufacturing process of twin-screw extrusion components is complex and the processing cycle is long, which makes the overall cost of the equipment too high, the waste film recycling cost is high, and the meaning of recycling is lost. A large number of small and medium-sized enterprises have to throw away the scraps and waste films produced in production or Sell to paint factory etc. at low price.

2、由于双螺杆需要定量喂料,而废膜碎片的堆积密度特别低,只有0.01左右,基本无法满足双螺杆的喂料要求。故一般回收用双螺杆的挤出量较低。如目前市场上常见的92机组挤出量仅200公斤/小时。2. Since the twin-screws need to be fed quantitatively, the bulk density of waste film fragments is extremely low, only about 0.01, which basically cannot meet the feeding requirements of the twin-screws. Therefore, the extrusion capacity of the general recycling twin-screw is low. For example, the extrusion capacity of the 92 units common in the market is only 200 kg/hour.

3、聚酯塑料属于易降解材料,对水、热都非常敏感,处理不好会使产品粘度降大,如粘度降超过0.03,会影响回用效果,超过0.05,则无法回用,只能降级使用。而双螺杆排气效果差,无法保障粘度降的控制精度。3. Polyester plastic is an easily degradable material, which is very sensitive to water and heat. If it is not handled properly, the viscosity of the product will drop greatly. If the viscosity drop exceeds 0.03, it will affect the recycling effect. If it exceeds 0.05, it cannot be recycled and can only be used. Downgrade to use. However, the exhaust effect of the twin-screw is poor, and the control accuracy of the viscosity drop cannot be guaranteed.

三、发明内容3. Contents of the invention

本实用新型的目的是提供一种运行可靠、能够生产高质量聚酯再生粒料的高效单螺杆塑料回收机。The purpose of the utility model is to provide a high-efficiency single-screw plastic recycling machine with reliable operation and capable of producing high-quality recycled polyester pellets.

本实用新型的目的是通过以下技术方案来实现的:一种单螺杆聚酯塑料回收机,其特征是:它包括挤出机、压实机、换网器、模头、水槽、干燥装置、切粒机、振动装置和风送装置,所述挤出机一端与电机连接,另一端通过换网器与模头连接;压实机设置在挤出机的进料口处;模头的出口与水槽连接,水槽的另一端通过干燥装置与切粒机连接;切粒机的另一端通过振动装置与风送装置连接。The purpose of this utility model is achieved through the following technical solutions: a single-screw polyester plastic recycling machine, which is characterized in that it includes an extruder, a compactor, a screen changer, a die head, a water tank, a drying device, Pelletizer, vibration device and air delivery device, one end of the extruder is connected to the motor, and the other end is connected to the die head through a screen changer; the compactor is arranged at the feed port of the extruder; the outlet of the die head is connected to the The water tank is connected, and the other end of the water tank is connected with the granulator through the drying device; the other end of the granulator is connected with the air blowing device through the vibration device.

本实用新型在挤出机内设有大长径比内冷却双排气回收单螺杆,单螺杆制造成本低、排气效果好,可以保障粘度降的控制精度。压实机采用离心式切割喂料装置,原料薄膜碎片无需经过造粒处理就可直接由喂料装置甩入侧面挤出机内,并最终由塑料回收机制成塑料颗粒。The utility model is equipped with a large length-diameter ratio internal cooling double exhaust recovery single screw in the extruder. The single screw has low manufacturing cost and good exhaust effect, which can ensure the control accuracy of viscosity drop. The compactor adopts a centrifugal cutting and feeding device, and the raw film fragments can be directly thrown into the side extruder by the feeding device without granulation treatment, and finally made into plastic granules by the plastic recycling machine.

本实用新型将经过粉碎的PET废膜片经切割、压实后,利用离心力强制送入挤压出机,在挤出机内塑化、熔融,利用真空系统排出水汽和杂质,然后通过模具成形,在水中冷却后,被切断成为适于后道成形加工工序可以接受的干燥聚酯塑料粒子。本实用新型的自动调速和温控系统以PLC作为系统主控设备,采用新型触摸屏操作,人机界面友好、开放,同时便于系统信息集成。通过触摸屏与可编程序器的通讯,实现各底层设备的自动控制,可全面管理回收机组。自动控制系统可方便实现对各种工艺参数(塑化温度、运转速度)及报警参数(料温、料压、电流过载等安全保护)的设定、实时控制、实时显示与信息储存。与现有技术相比,本实用新型的优点是:1、使用超低密度薄膜碎片压实喂料装置,确保薄膜碎片的喂料量,同时预先排除部分水分,防止在挤出熔融过程中产生降解;2、大长径比、双排气式的单螺杆能使薄膜碎片充分塑化并排除水分和杂质;双流道自动过滤装置能有效去除细微杂质,保证后道工序的成膜性;3、负压干燥装置可有效排除成品粒子的表面水分,确保了回收粒料的产量和质量,能耗低。In the utility model, after cutting and compacting the crushed PET waste film, it is forced into the extruder by centrifugal force, plasticized and melted in the extruder, and the water vapor and impurities are discharged by the vacuum system, and then shaped by the mold. , after cooling in water, it is cut into dry polyester plastic particles that are suitable for subsequent molding processes. The automatic speed regulation and temperature control system of the utility model uses PLC as the main control device of the system, adopts a new type of touch screen operation, has a friendly and open man-machine interface, and is convenient for system information integration at the same time. Through the communication between the touch screen and the programmable sequencer, the automatic control of each underlying equipment can be realized, and the recovery unit can be fully managed. The automatic control system can conveniently realize the setting, real-time control, real-time display and information storage of various process parameters (plasticizing temperature, operating speed) and alarm parameters (safety protection such as material temperature, material pressure, and current overload). Compared with the prior art, the utility model has the following advantages: 1. Use the ultra-low density film fragment compaction feeding device to ensure the feeding amount of the film fragments, and at the same time remove part of the moisture in advance to prevent the extrusion and melting process. Degradation; 2. The single screw with large aspect ratio and double exhaust can fully plasticize the film fragments and remove moisture and impurities; the dual-channel automatic filter device can effectively remove fine impurities and ensure the film-forming properties of the subsequent process; 3 , The negative pressure drying device can effectively remove the surface moisture of the finished particles, ensuring the output and quality of the recycled pellets, and low energy consumption.

四、附图说明4. Description of drawings

附图是本实用新型结构示意图。Accompanying drawing is the structural representation of the utility model.

五、具体实施方式5. Specific implementation

一种本实用新型所述的单螺杆塑料回收机,包括挤出机1、压实机2、换网器3、模头4、水槽5、干燥装置6、切粒机7、振动装置8和风送装置9。挤出机1由电机传动,另一端通过换网器3与模头4连接,在挤出机1内设有大长径比内冷却双排气回收单螺杆,单螺杆制造成本低、排气效果好,可以保障粘度降的控制精度。换网器3可以起到过滤杂质的作用。压实机2设置在挤出机1的进料口处,它采用离心式切割喂料装置,原料薄膜碎片无需经过造粒处理就可直接由喂料装置甩入侧面挤出机1内。用来铸带成形的模头4与水槽5连接,水槽5的另一端通过干燥装置6与切粒机7连接;切粒机7的另一端通过振动装置8与风送装置9连接。A kind of single-screw plastic recycling machine described in the utility model, comprises extruder 1, compactor 2, screen changer 3, die head 4, water tank 5, drying device 6, granulator 7, vibrating device 8 and wind Send device 9. The extruder 1 is driven by a motor, and the other end is connected to the die head 4 through the screen changer 3. The extruder 1 is equipped with a single screw with a large length-to-diameter ratio, internal cooling, double exhaust, and recovery. The single screw has low manufacturing cost and excellent exhaust effect. Well, the control accuracy of the viscosity drop can be guaranteed. The screen changer 3 can play the role of filtering impurities. The compactor 2 is set at the feeding port of the extruder 1, and it adopts a centrifugal cutting feeding device, and the raw film fragments can be directly thrown into the side extruder 1 by the feeding device without granulation treatment. The die head 4 used for casting strip forming is connected with the water tank 5, and the other end of the water tank 5 is connected with the pelletizer 7 through the drying device 6;

工作时,原料薄膜碎片直接由喂料装置2甩入侧面挤出机1内,经过大长径比内冷却双排气回收单螺杆挤压后,由换网器3过滤掉杂质,并由模头4铸带成形,塑料带膜经过水槽5冷却后,再由干燥装置6进行干燥处理;经过干燥处理后的塑料带膜由切粒机7切割成塑料小颗粒,再通过振动装置8的筛选,得到颗粒大小适宜的塑料粒,最后合格的塑料粒经由风送装置9输送出。本实用新型的自动调速和温控系统可以采用PLC作为系统主控设备,采用新型触摸屏操作,人机界面友好、开放,同时便于系统信息集成。通过触摸屏与可编程序器的通讯,实现各底层设备的自动控制,可全面管理回收机组。自动控制系统可方便实现对各种工艺参数(塑化温度、运转速度)及报警参数(料温、料压、电流过载等安全保护)的设定、实时控制、实时显示与信息储存。When working, the raw material film fragments are directly thrown into the side extruder 1 by the feeding device 2, and after being extruded by a large length-to-diameter ratio internal cooling double exhaust recovery single screw, the impurities are filtered out by the screen changer 3, and the die head 4 Casting belt forming, after the plastic belt film is cooled by the water tank 5, it is dried by the drying device 6; the plastic belt film after the drying treatment is cut into small plastic particles by the pelletizer 7, and then screened by the vibration device 8, Plastic granules with a suitable particle size are obtained, and finally qualified plastic granules are transported out through the air delivery device 9 . The automatic speed regulation and temperature control system of the utility model can adopt PLC as the main control device of the system, adopt a new type of touch screen to operate, the human-machine interface is friendly and open, and at the same time, it is convenient for system information integration. Through the communication between the touch screen and the programmable sequencer, the automatic control of each underlying equipment can be realized, and the recovery unit can be fully managed. The automatic control system can conveniently realize the setting, real-time control, real-time display and information storage of various process parameters (plasticizing temperature, operating speed) and alarm parameters (safety protection such as material temperature, material pressure, and current overload).

Claims (3)

1、一种单螺杆聚酯塑料回收机,其特征是:它包括挤出机(1)、压实机(2)、换网器(3)、模头(4)、水槽(5)、干燥装置(6)、切粒机(7)、振动装置(8)和风送装置(9),所述挤出机(1)一端与电机(10)连接,另一端通过换网器(3)与模头(4)连接;压实机(2)设置在挤出机(1)的进料口处;模头(4)的出口与水槽(5)连接,水槽(5)的另一端通过干燥装置(6)与切粒机(7)连接;切粒机(7)的另一端通过振动装置(8)与风送装置(9)连接。1, a kind of single-screw polyester plastic recycling machine is characterized in that: it comprises extruder (1), compactor (2), screen changer (3), die head (4), water tank (5), Drying device (6), pelletizer (7), vibrating device (8) and air delivery device (9), one end of the extruder (1) is connected to the motor (10), and the other end is passed through the screen changer (3) Connect with the die (4); the compactor (2) is arranged at the feeding port of the extruder (1); the outlet of the die (4) is connected with the water tank (5), and the other end of the water tank (5) passes through The drying device (6) is connected with the granulator (7); the other end of the granulator (7) is connected with the air delivery device (9) through the vibrating device (8). 2、根据权利要求1所述的单螺杆聚酯塑料回收机,其特征是:在挤出机(1)内设有大长径比内冷却双排气回收单螺杆。2. The single-screw polyester plastic recycling machine according to claim 1, characterized in that: the extruder (1) is equipped with a single-screw recycling single-screw with large length-to-diameter ratio, internal cooling, and double exhaust. 3、根据权利要求1所述的单螺杆聚酯塑料回收机,其特征是:所述压实机(2)是离心式切割喂料装置。3. The single-screw polyester plastic recycling machine according to claim 1, characterized in that: the compactor (2) is a centrifugal cutting and feeding device.
CNU2004200796234U 2004-09-20 2004-09-20 Polyester plastic recovering device with single screw Expired - Fee Related CN2740378Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100540251C (en) * 2005-10-26 2009-09-16 云南昆船设计研究院 Regeneration pelletizer for worn-out plastic
CN102310498A (en) * 2011-06-29 2012-01-11 赵言航 Online recycling crushers
CN102441952A (en) * 2011-08-26 2012-05-09 安徽中鼎橡塑制品有限公司 Plastic oil-can recycling machine
CN102642312A (en) * 2012-05-21 2012-08-22 福建百宏高新材料实业有限公司 Processing method for recovering and processing PET (polyethylene glycol terephthalate) waste film in compounding way by using twin-screw extrusion melting
CN102658655A (en) * 2012-05-21 2012-09-12 福建百宏高新材料实业有限公司 Production process of single-screw extrusion recycling of waste PET (polyester) films

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100540251C (en) * 2005-10-26 2009-09-16 云南昆船设计研究院 Regeneration pelletizer for worn-out plastic
CN102310498A (en) * 2011-06-29 2012-01-11 赵言航 Online recycling crushers
CN102441952A (en) * 2011-08-26 2012-05-09 安徽中鼎橡塑制品有限公司 Plastic oil-can recycling machine
CN102642312A (en) * 2012-05-21 2012-08-22 福建百宏高新材料实业有限公司 Processing method for recovering and processing PET (polyethylene glycol terephthalate) waste film in compounding way by using twin-screw extrusion melting
CN102658655A (en) * 2012-05-21 2012-09-12 福建百宏高新材料实业有限公司 Production process of single-screw extrusion recycling of waste PET (polyester) films
CN102658655B (en) * 2012-05-21 2014-04-02 福建百宏高新材料实业有限公司 Production process of single-screw extrusion recycling of waste PET (polyester) films
CN102642312B (en) * 2012-05-21 2014-05-21 福建百宏高新材料实业有限公司 Processing method for recovering and processing PET (polyethylene glycol terephthalate) waste film in compounding way by using twin-screw extrusion melting

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