CN2740168Y - Cotton ball machine for producing cotton balls by utilizing cotton slivers - Google Patents

Cotton ball machine for producing cotton balls by utilizing cotton slivers Download PDF

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Publication number
CN2740168Y
CN2740168Y CN 200420076594 CN200420076594U CN2740168Y CN 2740168 Y CN2740168 Y CN 2740168Y CN 200420076594 CN200420076594 CN 200420076594 CN 200420076594 U CN200420076594 U CN 200420076594U CN 2740168 Y CN2740168 Y CN 2740168Y
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cotton
bull wheel
deposition
fixed
balls
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CN 200420076594
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Chinese (zh)
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詹朝开
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Abstract

The utility model relates to an utilize cotton ball machine of cotton silver production cotton ball is applied to and utilizes semi-manufactured goods cotton silver to make cotton ball. It has two feed inlets and a discharge outlet; the cotton sliver feeding mechanism, the cotton carding mechanism, the negative pressure deposition mechanism, the cotton winding mechanism, the shaping mechanism and the finished cotton ball separating mechanism are correspondingly arranged in the machine body corresponding to each feed inlet. The inlet of the cotton carding mechanism is horizontally matched and fixed with the outlet of the cotton feeding mechanism; the outlet of the cotton carding mechanism is in butt joint with the deposition net of the negative pressure deposition mechanism through a cotton fiber deposition space. The horizontal left and right cotton winding shafts are distributed on the outer edge of the bull wheel of the cotton winding mechanism at intervals and respectively correspond to the left and right cotton fiber deposition spaces. The roundness of the manufactured cotton balls is high, and the pollution of the manufactured cotton balls is avoided; all the cotton balls are uniform in size and high in production efficiency; excellent stability and the like.

Description

A kind of cotton balls machine that utilizes cotton sliver to produce cotton balls
Affiliated technical field
This utility model relates to a kind of cotton balls machine that utilizes cotton sliver to produce cotton balls, is applied to utilize the semi-finished product cotton sliver to make cotton balls.
Background technology
Utilize the semi-finished product cotton sliver to produce cotton balls adopts cotton breaking mechanism that cotton sliver is mechanically pulled apart more, its amount of pulling apart depends on send sending of cotton machine structure cotton amount, stranding cotton machine structure sent into by cotton fiber under will pulling apart then and reshaping device is processed into the corresponding cotton balls that send cotton amount, rolls out from discharging opening behind releasing mechanism.Chinese patent has been announced the innovation and creation (notification number is CN 2052270U) of a kind of being entitled as " many material mouthful medical cotton ball machine ", it is cotton that it has adopted collection to rub with the hands, shaping, break away from and be the mechanism of one, the cotton wheel of stranding outer rim is taken turns and be still in this mechanism by a vertical fixed stranding cotton with fixed angular speed rotation has the stranding cotton plate (support plate) of certain arc length to form, because the cotton fiber of pulling apart through cotton breaking mechanism directly falls into the cotton plate of stranding with between the round recessed of rubbing cotton wheel composition with the hands, can occur the surface unavoidably and bear different comas and macroscopic each other wide crackle thereof from rubbing finished product cotton balls that cotton plate least significant end flies away from out with the hands, and there are phenomenons such as the false adhesion of part in each coma with the centre of sphere.Chinese patent has been announced the innovation and creation (notification number is CN 2187452Y) of a kind of being entitled as " medical cotton ball machine ", it is that cotton fiber under cotton breaking mechanism is pulled apart is sent in the grooving on the forming rolls, its aperture of passing the scraper plate center that is fixed on the forming rolls of the cotton fork of stranding of self making high speed rotating again along the reciprocating while of roll body direction inserts in the grooving cotton fiber pitched at the grooving internal rotation rubs cotton, shaping with the hands, rubs cotton fork then with the hands and withdraws from grooving; Be fixed on the scraper plate effect on the forming rolls, the cotton fiber after rubbing cotton, shaping with the hands is stayed and is made the finished product cotton balls in the grooving, sends discharging opening by beginning to break away from grooving and then fall into conveyer belt behind forming rolls rotation 1/4th circles by it.Because stranding is cotton, all in grooving, in fact made finished product cotton balls is cylinder body shape in shaping, there was hard core in inside when hands was pinched.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned weak point, provide that a kind of finished product cotton balls is spherical in shape, the surface invariably with coma and mutual macroscopic crackle thereof and the cotton sliver that utilizes that does not have the false adhesion of coma, feel and do not have a hard core produce the cotton balls machine of cotton balls.
The purpose of this utility model can reach like this:
A) a kind of cotton balls machine that utilizes cotton sliver to produce cotton balls comprises frame and casing, and body and arranged on left and right sides face respectively has a charging aperture, leading flank bottom band one discharging opening; Corresponding each charging aperture is installed and is sent cotton sliver mechanism, reshaping device and finished product cotton balls releasing mechanism accordingly in the body; It is characterized in that in the body that corresponding each charging aperture also installs corresponding comb and parallel cotton fibers prior to spinning mechanism, negative pressure accumulation mechanism and cotton entanglementing mechanism respectively, they lay respectively at the intravital and arranged on left and right sides of machine; The import of comb and parallel cotton fibers prior to spinning mechanism is matched fixing with the outlet level of sending the cotton machine structure; The outlet of comb and parallel cotton fibers prior to spinning mechanism straight down, this outlet, is connected with the enclosed cavity with a suction opeing around the accumulation surface off the net across the deposition of cotton fibers space with the online surface of accumulation of negative pressure accumulation mechanism, suction opeing links to each other with air exhauster; On frame, below between deposition of cotton fibers space, left side and the deposition of cotton fibers space, right side, bull wheel is connected with motor by decelerator with chain the bull wheel of cotton entanglementing mechanism by bearing fixing; Numerous twine cotton axle by the bearing left and right horizontal be installed on the outer rim of bull wheel, be on the same circumference, each twines cotton axle axis body and all fixes a belt pulley, cotton wrapping head exposes the bull wheel side surface, cotton wrapping head is corresponding with the deposition of cotton fibers space in left side towards the cotton axle of twining of left side, corresponding with the deposition of cotton fibers space on right side towards the cotton axle of twining of right side, both distribute alternately; Being positioned near the forward and backward both sides, deposition of cotton fibers space the belt pulleys that numerous on the outer margin of large wheel twine on the cotton axle reinstates belt and is connected with motor with being fixed on several fixed pulleys one on the frame." it is corresponding with the deposition of cotton fibers space to twine cotton axle " meaning is meant that when bull wheel pivots cotton wrapping head begins to enter from the slit of the spatial trailing flank of deposition of cotton fibers sidewards, comes out from the spatial leading flank of deposition of cotton fibers behind the inswept arching trajectory.
B) the described cotton balls machine of A is characterized in that reshaping device has a C type curved pipe that is fixed on the frame, is drilled with the aperture of numerous irregular distributions on the tube wall, is positioned at side, a bull wheel left side (or right); The move close to slit of deposition of cotton fibers space leading flank of the opening of Guan Yiduan, the other end is towards the discharge bucket that is fixed on the frame; Its split surface adapts with rotate the cotton axle track that outer surface skimmed over that twines that comes along with bull wheel, and both are at a distance of certain distance.And the big I of distance decides according to the cotton fiber group size of being twined on the cotton wrapping head, and is regulated by the securing member that is fixed on the frame.
C) the described cotton balls machine of A, B it is characterized in that finished product cotton balls releasing mechanism is enclosed within on the cotton wrapping head and is installed in the lateral marble plate of bull wheel by being fixed on bump bearing, centre bore on the frame, and the shift fork of the trigger shaft effect of the bearing knock that is impacted is formed; Marble plate one side fixes with two catch bar that is parallel to each other one ends, and catch bar is penetrated into the another side from bull wheel one side, and the centre is fixed on the surface, outer of bull wheel by limit base; Be with a fork nail on one catch bar, the shift fork fork nails at fork; Fork is fixed on the minor axis at the shift fork other end that nails on to bull wheel right flank promotion pike pole, this minor axis is installed on the bearing, bearing is fixed on the surface, bull wheel outer between catch bar that promotes to the right and the catch bar that promotes left, is fixing trigger shaft on same minor axis; An end fulcrum of same connecting rod connects in the middle of this shift fork, the other end of this connecting rod with the promotion pike pole that fork pushes away left nail on, the centre is limited by one and is fixed on that another shift fork of fulcrum connects with fulcrum on the bearing; One torsion spring is installed on the minor axis, and this torsion spring one end acts on the bearing, and the other end acts on the shift fork that promotes left.
The method of the production cotton balls that above-mentioned cotton balls machine is used is to comprise sending cotton, shaping and finished product cotton balls to break away from operation, it is characterized in that also experiencing comb and parallel cotton fibers prior to spinning, negative pressure accumulation between cotton process and the trimming, twining lap around three operations sending.Described carding step is exactly that the cotton sliver fiber that will send the cotton machine structure to send into carries out combing, makes the cotton sliver fiber become buoyant single cotton fiber.Described negative pressure accumulation operation is exactly that the single cotton fiber after the combing is become single cotton fiber heap through the negative-pressure air-flow induction and deposition together.Described twine lap around operation be exactly will rotation the spindle nose that twines cotton axle laterally skim over twine in the deposition ultimate fibre heap lap around.
This utility model is compared the existing following advantage that has:
1, made cotton balls circularity height, appearance is plentiful, density is even;
2, the chemical quality of made cotton balls is identical with the raw material cotton sliver, does not have the system ball and pollutes;
3, each cotton balls size is even, production efficiency is high; Yield rate height, unit consumption cost are low;
4, in cotton balls machine when work, is to environment noiseless, chemical contamination;
5, cotton balls machine reliability height, stability is good, maintenance is easy.
Description of drawings
1 is that body leading flank 3 is that discharging opening 5 is that right flank 7 is right flank charging apertures among Fig. 1 this utility model overall structure sketch map figure
Fig. 2 be among the front view figure of each mechanism of internal body 9 be the left side send cotton machine structure 10 fixed panels 11 be left C type curved pipe 13 be left suction opeing 15 be bull wheel main shaft 17 be left shaft holder 19 be support left side beam 21 be twine left cotton axle 23 be left cotton wrapping head 25 be belt pulley 26 be twine to the right cotton axle 27 be to the right cotton wrapping head 29 are single finished product cotton balls releasing mechanisms except the parts distributed areas 31 of bump bearing be that sprocket wheel 33 is that right accumulation net 35 is that deposition of cotton fibers space 37 is that to export 39 be that to send cotton machine structure 41 are comb and parallel cotton fibers prior to spinning mechanisms on the right side in comb and parallel cotton fibers prior to spinning mechanism
Fig. 3 is 41 to be that comb and parallel cotton fibers prior to spinning mechanism 9 is that to send cotton machine structure 10 be that fixed panel 37 is that to export 33 right accumulation nets 43 be that right C type curved pipe 45 is that right support 47 is that fixed pulley 21 is that to twine cotton axle 26 left be that to twine cotton axle 49 to the right be that chain 51 is that right side marble plate 55 is that bull wheel 31 is that sprocket wheel 57 is that motor 58 is that belt 59 is that fixed pulley 61 is that to send cotton machine structure motor 63 are comb and parallel cotton fibers prior to spinning mechanism motor in comb and parallel cotton fibers prior to spinning mechanism among the right view figure behind the relevant parts of saving of Fig. 2
4229、65 67 69 71 73 23 75 77 21 79 81 83 85 87 27 51 25 26 89 9193。
Fig. 5 is 67 to be that trigger shaft 81 is that bearing 95 is that minor axis 97 is torsion springs among the relevant parts front view figure that links to each other with bearing among Fig. 4 (81)
Fig. 6 is that the Figure 83 that overlooks of Fig. 5 is that shift fork 99 is that connecting rod 67 is that trigger shaft 81 is that bearing 71 is that shift fork 95 is minor axises left to the right
The specific embodiment
Below this utility model (in conjunction with the accompanying drawings) be further described.
A kind of cotton balls machine that utilizes cotton sliver to produce cotton balls comprises frame and casing, and the body left surface has a charging aperture, right flank (5) charging aperture (7) to be arranged, leading flank (1) bottom band one discharging opening (3); In the body with the left surface charging aperture connect what be that the left side send that cotton sliver mechanism (9), same right flank (5) charging aperture (7) connect is that cotton machine structure (39) is sent on the right side, two comb and parallel cotton fibers prior to spinning mechanisms (41) that work alone send cotton machine structure (9) and right side to send cotton machine structure (39) to connect with the left side respectively.The outlet of left side comb and parallel cotton fibers prior to spinning mechanism, the outlet (37) of right side comb and parallel cotton fibers prior to spinning mechanism are all respectively over against the accumulation net (33) of below, one distance between intermediate phase, this interior space of distance is called the deposition of cotton fibers space, the left side cry left deposition of cotton fibers space, the right side cry right deposition of cotton fibers space (35).Left and right (33) accumulation net separately with the left side (13) of its underpart, right suction opeing is airtight is connected, each suction opeing is all joined a blower fan convulsion.Accumulation net (33) be one arcual to recessed wire netting.One bull wheel is positioned at the below between left deposition of cotton fibers space and the right deposition of cotton fibers space (35), and same main shaft (15) is fixed together, and the left and right two ends of main shaft (15) are fixed on a left side (19), the right side beam with a left side (17), right bearing seat by bearing respectively.There is a sprocket wheel (31) to link to each other with motor through one speed reducer on the main shaft (15) with chain (49).Be installed with bearing on the outer margin of large wheel and twine cotton axle (21) left and twine cotton spool (26) to the right, both respectively evenly are being distributed on the bull wheel, fixing belt pulley (25) on the axis body of each (21,26), the left and right side surface that corresponding cotton wrapping head (23,27) exposes bull wheel respectively.Numerous belt pulley (25) is connected with motor (57) with belt (58) with the fixed pulley (59) and the fixed pulley (47) on the curb girder that are fixed on the fixed panel (10).Be separately fixed at left C type curved pipe, right C type curved pipe (43) on left socle, the right support (45), lay respectively at the left and right side of bull wheel; The move close to slit of corresponding deposition of cotton fibers space leading flank of the opening of Guan Yiduan, the other end is towards the discharge bucket that is fixed on the frame; Split surface has some distances with the movement locus of left and right cotton wrapping head (23,27) is mutually little.The size of distance decides according to the cotton fiber group size of being twined on the cotton wrapping head, and is regulated by the securing member that is fixed on the frame.Twine cotton axle (21) left and twine to the right between the cotton axle (26) at every pair, an identical releasing mechanism related components all is installed, the bump bearing that they are fixed on the frame together constitutes finished product cotton balls releasing mechanism together.The left marble plate of (Fig. 4) of this mechanism (73) is enclosed within on the left cotton wrapping head (23), and right marble plate (51) is enclosed within on the right cotton wrapping head (27).Left and right marble plate (73,51) fixes with two catch bars that are parallel to each other (77,65) end respectively, and catch bar (77,65) all is penetrated into the another side from bull wheel one side, the middle surface, outer that is fixed on bull wheel by limit base (79,91).Shift fork (83) fork is at the fork nail (89) that fixes with catch bar (65) to the right, and shift fork (71) is then pitched at the fork that fixes with catch bar (77) and nailed on left.The same trigger shaft of shift fork (83) (67) is fixed on the same minor axis (95) together to the right, shift fork (71) center fixed is on another minor axis (95) left, and a connecting rod (99) two ends are connected with the intermediate support of shift fork (83) to the right with the end points of shift fork (71) left respectively.Two minor axises (95) are fixed on the surface of bull wheel outer with bearing (81).One torsion spring (97) is installed on the minor axis (95), and two ends act on bearing (81) respectively and left on the shift fork (71).
Each cotton wrapping head (23,27) is a bullet, and portion is split into long and short pair of tongue.
During bull wheel (55) rotation, all left cotton wrapping heads (21) enter from the spatial trailing flank of left side deposition of cotton fibers slit all in succession, come out from leading flank; And all right cotton wrapping heads (26) enter from the trailing flank slit in deposition of cotton fibers space, right side (35) all in succession, come out from leading flank.In this process, each cotton wrapping head (23,27) is subjected to the effect of the two tongues of cotton wrapping head because be to roll forward also, and the cotton fiber of accumulation will be wound onto and twine on the cotton axle in the corresponding space.And then it is interior along rolling in the pipe to enter pipe from corresponding C type curved pipe one end.Because numerous irregular apertures have increased the frictional resistance of the appearance of coma on the tube wall, coma just can be subjected to the tube wall effect and make the coma surface be close to tube wall in pipe, thereby the coma that leaves when managing is very close with sphere, Here it is finished product cotton balls.When leaving C type curved pipe with the winding axle of finished product cotton balls, the belt pulley on it (25) begins to break away from belt (58) and stops the rotation because of resistance.Being positioned at a left side twines cotton axle (23) and the right side and twines the bump that trigger shaft (67) between cotton spool (27) is subjected to being fixed on the bump bearing (69) on the support, beginning is rotated around a minor axis (95), the shift fork to the right (85) that is fixed on the same minor axis (95) promotes catch bar (65) to the right, make right marble plate (27) move right the position (87) that bump finishes and the finished product cotton balls on the cotton wrapping head (27) is pushed away, allow it fall into discharge bucket.Meanwhile, the shift fork left (71) that acted on by connecting rod (99) rotates around fulcrum (95) and then makes catch bar (77) to moving to left, and left marble plate (73) is pushed away the finished product cotton balls on the cotton wrapping head (23) to bump position, back (75), allows it fall into discharge bucket.Each parts is returned to by the effect of torsion spring (97) and twines preceding state, and begins to step into next round work along with bull wheel rotates.
Single cotton fiber in each side deposition of cotton fibers space by last cotton wrapping head sweep away a certain amount of after, be subjected to the effect of negative pressure, single cotton fiber that same amount arranged falls additional from the outlet of corresponding comb and parallel cotton fibers prior to spinning mechanism, so back one cotton wrapping head is always the same with last cotton wrapping head, in the face of the same working condition, finish identical task.Therefore, made cotton balls is very even.Twine cotton axle owing to be equipped with six pairs 12 on the bull wheel, be transferred to 1 fen and finish 20 when changeing above, mean 1 fen and produce 240 above cotton balls, productivity levels height when big wheel speed.

Claims (3)

1, a kind of cotton balls machine that utilizes cotton sliver to produce cotton balls comprises frame and casing, and respectively there is a charging aperture (7) body left and right (5) two sides, leading flank (1) bottom band one discharging opening (3); Corresponding each charging aperture is installed and is sent cotton sliver mechanism (9,39), reshaping device and finished product cotton balls releasing mechanism accordingly in the body; It is characterized in that corresponding each charging aperture (3) is also installed corresponding comb and parallel cotton fibers prior to spinning mechanism (41), negative pressure accumulation mechanism and cotton entanglementing mechanism respectively in the body, they lay respectively at the intravital and arranged on left and right sides of machine; Comb and parallel cotton fibers prior to spinning mechanism (41) import is matched fixing with the outlet level of sending cotton machine structure (9,39); The outlet of comb and parallel cotton fibers prior to spinning mechanism (37) straight down, this outlet (37) with accumulation net (33) upper surface of negative pressure accumulation mechanism across deposition of cotton fibers space (35), be connected with the enclosed cavity with a suction opeing around accumulation net (33) lower surface, suction opeing links to each other with air exhauster; The bull wheel of cotton entanglementing mechanism (55) on frame, is positioned at the below between deposition of cotton fibers space, left side and the deposition of cotton fibers space, right side (35) by bearing fixing, and bull wheel (55) is connected with motor by decelerator with chain (49); Numerous cotton axles (21,26) that twine are installed on the outer rim of bull wheel (55) by bearing left and right horizontal ground, are on the same circumference, and each twines a cotton axis body (21,26) and all fixes a belt pulley (25), and cotton wrapping head (23,27) exposes the bull wheel side surface; Cotton wrapping head (23) is corresponding with the deposition of cotton fibers space in left side towards twining of left side cotton spool (21), and corresponding with the deposition of cotton fibers space (35) on right side towards twining of right side cotton spool (26), both distribute alternately; Being positioned near the forward and backward both sides, deposition of cotton fibers space (35) belt pulleys (25) that numerous on bull wheel (55) outer rim twine on the cotton axle (21,26) reinstates belt (58) and is connected with motor (57) with being fixed on several fixed pulleys (47,59) on the frame.
2, cotton balls machine according to claim 1 is characterized in that reshaping device has a C type curved pipe (43) that is fixed on (45) on the frame, is drilled with the aperture of numerous irregular distributions on the tube wall, is positioned at side, bull wheel (a 55) left side (or right); The move close to slit of deposition of cotton fibers space (35) leading flank of the opening of pipe (43) one ends, the other end is towards the discharge bucket that is fixed on the frame; Its split surface adapts with rotate cotton axle (21, the 26) track that outer surface skimmed over that twines that comes along with bull wheel, and both are at a distance of certain distance.
3, according to claim 1,2 described cotton balls machines, it is characterized in that finished product cotton balls releasing mechanism is enclosed within cotton wrapping head (23,27) and goes up and be installed in the lateral marble plate of bull wheel (73,51) by being fixed on bump bearing (69), centre bore on the frame, and the shift fork (71,83) of the trigger shaft of the bearing knock that is impacted (67) effect is formed; Marble plate (73, a 51) side fixes with two catch bars that are parallel to each other (77,65) end, and catch bar (77,65) is penetrated into the another side from bull wheel one side, and the centre is fixed on the surface, outer of bull wheel by limit base (79,91); Be with a fork nail (89) on one catch bar, shift fork (83) fork is on fork nail (89); Fork is fixed on the minor axis (95) at shift fork (83) other end that promotes on the pike pole nail (89) to the bull wheel right flank, this rotating shaft (95) is installed on the bearing (81), bearing (81) is fixed on and is positioned on the surface, bull wheel outer between catch bar (65) that promotes to the right and the catch bar (77) that promotes left, is fixing trigger shaft (67) on same minor axis (95); An end fulcrum of same connecting rod (99) connects in the middle of this shift fork (83), the other end of this connecting rod (99) with catch bar (77) fork that fork pushes away left nail on, the centre is limited by one and is fixed on bearing (81) and goes up another shift fork (71) of fulcrum (95) and connect with fulcrum; One torsion spring (97) is installed on the minor axis (95), and these torsion spring (97) one ends act on the bearing (81), and the other end acts on the shift fork (71) that promotes left.
CN 200420076594 2004-09-10 2004-09-10 Cotton ball machine for producing cotton balls by utilizing cotton slivers Expired - Fee Related CN2740168Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200420076594 CN2740168Y (en) 2004-09-10 2004-09-10 Cotton ball machine for producing cotton balls by utilizing cotton slivers

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Application Number Priority Date Filing Date Title
CN 200420076594 CN2740168Y (en) 2004-09-10 2004-09-10 Cotton ball machine for producing cotton balls by utilizing cotton slivers

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Publication Number Publication Date
CN2740168Y true CN2740168Y (en) 2005-11-16

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100341472C (en) * 2004-09-10 2007-10-10 詹朝开 Method for producing cotton balls by utilizing cotton slivers and cotton ball machine
CN107021271A (en) * 2017-06-05 2017-08-08 绍兴联德机械设备有限公司 A kind of automatic cotton balls machine
CN115404572A (en) * 2022-01-25 2022-11-29 东华大学 Submicron carding sliver making device and operation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100341472C (en) * 2004-09-10 2007-10-10 詹朝开 Method for producing cotton balls by utilizing cotton slivers and cotton ball machine
CN107021271A (en) * 2017-06-05 2017-08-08 绍兴联德机械设备有限公司 A kind of automatic cotton balls machine
CN107021271B (en) * 2017-06-05 2022-07-01 绍兴联德机械设备有限公司 Automatic cotton ball machine
CN115404572A (en) * 2022-01-25 2022-11-29 东华大学 Submicron carding sliver making device and operation method thereof
CN115404572B (en) * 2022-01-25 2023-11-21 东华大学 Submicron carding strip making device and operation method thereof

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