CN2736136Y - Timber surface natural texture machining device - Google Patents
Timber surface natural texture machining device Download PDFInfo
- Publication number
- CN2736136Y CN2736136Y CN 200420034182 CN200420034182U CN2736136Y CN 2736136 Y CN2736136 Y CN 2736136Y CN 200420034182 CN200420034182 CN 200420034182 CN 200420034182 U CN200420034182 U CN 200420034182U CN 2736136 Y CN2736136 Y CN 2736136Y
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- plant
- processing unit
- natural texture
- steel wire
- surface natural
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Abstract
The utility model relates to a timber surface natural texture processing device. A processing device is arranged on a base whose lower part is provided with a bicycle track, on which a bicycle is placed; a working bench plate is arranged on the bicycle; a solid wood is arranged on a work bench to be brushed, scraped, grinded and struck by rotating steel tendons, which causes the surface of the wooden plate to be scraped and damaged; the ruffled surface is cleaned to obtain the solid wood material having the natural texture; the woody surface texture treated by the timber surface natural texture processing device is clear, natural and the woody surface texture has no knife scratch; the carving degree of the woody surface layer which can be achieved for a long time in nature can be completed in the short time; compared with the prior art, the timber surface natural texture processing device has the characteristics of safe, easy and scientific operation; the wood materials having different textures and qualities are utilized to produce the materials having different performances, which can satisfy various requirement of the market; the grained wood surface of the obtained product has the natural texture; the coloring is carried out according to the needs to become the archaizing material or other required materials.
Description
Technical field: the utility model is a kind of wood surface natural texture processing unit (plant), belongs to the device that the plank surface is processed.
Background technology: trees grow according to annual ring, and wood surface has the pattern of annual ring, just so-called trees texture after felling, cutting; This texture has the beauty of nature sense, it is high that the other parts of the hardness ratio wood surface of texture are wanted, if can with between the twice texture, the poor slightly part of hardness removes one deck, texture can fully be manifested, then can obtain zingy natural ornament materials, this material is very graceful, price is also expensive, and the existing market demand is bigger; The Chinese patent communique discloses " a kind of manufacture craft of fired slab antique finished wood carving " for No. 021607184, its main manufacture craft is: specific timber is cut into after the plate, oven dry, smooth, use blowtorch to plank surface torch firing then, brush in the polishing of being undertaken by the position of torch firing back and forth with iron again, burn the black charcoal until removing, the processing of carrying out some purifications again can obtain the sheet material of surface as antique finished wood carving like this; The applicant finds that there are some defectives in this technology: at first it must use specific U.S.'s China fir as raw materials for production; In fact it is higher that this raw material is drawn materials is difficult, cost compares, and is difficult to satisfy the demand; Second: this arts demand burns sheet material oven dry back with fire-fighting; Problem with regard to existing one can keep the safety in production in process of production like this; The the 3rd: this method more complicated; Technology is restive, the bad control of the product quality that obtains, because sheet material quality difference, blowtorch ignition temperature, blowtorch mouth all are the factors of influence making end product quality to the distance of plank plate face, flame temperature or the like, and in this application and do not see how operation, the control of science, so these equipment, technology can not science be controlled, and can only lean on manual observation, control.
Summary of the invention: the purpose of this utility model is: a kind of wood surface natural texture processing unit (plant) is provided, this apparatus features is: can process different types of wood materials, do not use inflammable method in the process, technic index guarantees to have controllability with equipment simultaneously.
The utility model is achieved in that upward installation processing unit (plant) (2) of metal base (1), bimetallic pedestal (1) middle lower portion is provided with Crane Rail (3), be placed with speed governing driving (4) on the Crane Rail (3), in the speed governing driving (4) working plate (10) arranged; Processing unit (plant) (2) constitutes like this: the two ends of rotatable wire wheel (5) are installed on the bearing block (6), and wherein an end connects drive (7), and drive (7) connects motor (8).Rotatable wire wheel (5) constitutes like this: two cushions of usefulness one by one (11) with the anchoring section of one group of spring steel wire (12) all towards a direction along ring-type, fix uniformly, and then the hard packing sheet (13) of using one by one clamps cushion (11), the last hard packing sheet (13) that has spring steel wire (12) that will assemble one by one is sleeved on the steel wire wheel axle (14), the two ends of steel wire wheel axle (14) are installed in it on bearing block (6) at last with fixture (15) locking, fixing.The diameter of spring steel wire (12) is: 0.6-3mm, shape are such: the AB section for impact, brushing work straightway, BC section be that resilience work bending section, CD section are anchoring section.In the rail speed governing driving (4) a conventional lowering or hoisting gear (9) is installed, the lifting top of lowering or hoisting gear (9) connects working plate (10), and the rotation of lowering or hoisting gear (9) partly connects control handle (16).Protective cover (17) is installed on metal base (1), protective cover (17) surrounds processing unit (plant) (2).This product can replace metal base (1) with the frame structure that cement or engineering plastics, fiberglass, bakelite, timber are made.Rotatable wire wheel (5) can be to decompose to make, assemble, and also can be the needs typing integral manufacturing according to material width.
All solid wood bodies all have annual ring, wooden harder on year wheel rim, and wooden softer between the annual ring utilizes wooden soft, hard difference to carry out physical treatment.So the technical process of this product converted timber surface natural texture is: the steel tendon with rotation is brushed on solid wood, is scraped, grind, impact, make the plank surface be subjected to the scraping damage, the steel tendon and the solid wood of rotation move mutually, the surface of a wound degree of depth is 0.1-4mm, with pneumatic abrasive blast equipment the surface of a wound is carried out uniform blasting treatment again, with crude removing surface; With the cotton letter out wheel in soft metal the treated surface of a wound is carried out polish-brush at last and handle, obtain having the solid wood material of natural texture.In actual use, determine size and the steel tendon of rotation and the speed that solid wood moves mutually of the straight warp of steel tendon steel wire of rotation according to the density of timber kind, be that 8-14%, the density that detects timber are 0.3g/cm at moisture content
3-0.8g/cm
3The time, the straight warp of steel wire is 0.6-3mm; Specifically: to China fir, paulownia, white poplar isodensity is 0.3g/cm
3-0.45g/cm
3Timber carrying out the top layer when handling, the straight warp of steel wire is 0.8-1.5mm, the timber translational speed remains between the 1-4mm the wooden top layer surface of a wound degree of depth of processing at per minute 8-15m; To camwood, nanmu, camphorwood isodensity is 0.42g/cm
3-0.64g/cm
3Timber carry out the top layer when handling, the straight warp of steel wire is 1-2mm, the timber translational speed is per minute 6-12m, and the wooden top layer surface of a wound degree of depth of processing is remained between the 1-3mm.To beech, Manchurian ash, sandalwood isodensity is 0.53g/cm
3-0.76g/cm
3Timber carry out the top layer when handling, the straight warp of steel wire is 1.5-3mm, the timber translational speed remains between the 0.1-2mm the wooden top layer surface of a wound degree of depth of processing between per minute 4-8m.With pneumatic abrasive blast equipment the surface of a wound is carried out uniform blasting treatment, can use the sand grains of 400-800# with pneumatic sand rifle during with crude removing surface, the translational speed of pneumatic abrasive blast equipment is per minute 5-8m, advance per hour 0.04-0.08M of sand amount
3, blast 5-9kg/m
2Can take turns with commercially available filament in the utility model replaces the cotton letter out wheel of commercially available soft metal that the letter out processing is carried out on wooden top layer.
Through wood surface clean mark, nature, the no tool marks of this device processes, wooden top layer is finished in the extremely short time in the degree of chiseling and carving that occurring in nature needs the very long years just can reach, become a kind of novel archaized decoration material.
Compared with prior art: the utlity model has the characteristics of handling safety, easy, science, use the wood materials of differing texture, quality to produce the material of different performance, can satisfy the various demands in market; The product that obtains has natural texture at its wood surface; Can be painted as required, become material modelled after an antique or other materials that needs.Technic index guarantees to have controllability with equipment, the utility model is compared with burning the antique finished wood carving manufacture craft, and its advantage exists: (1) has definitely avoided disaster hidden-trouble; (2) adapt to extensive, the in enormous quantities modular system production of mechanization; (3) the production efficiency height is with low cost; (4) easy and simple to handle, (5) environment-friendly production process need not any chemical products and makes auxiliary process or auxiliary material.
Key problem in technology in the utility model is to select for use the steel wire of different-diameter to process and screened relatively proper production process condition at the wood materials of different densities; When testing, the applicant finds:, then easily the wood surface texture is ground off or can not manifest the grain of wood, the requirement that does not also just reach product at all if produce not according to this selected equipment and condition.In more existing grinding tools, directly the linearity steel wire is clamped on the instrument article are processed, the guiding theory of this instrument is to wait that the surface of grinding article polishes rapidly, polishing, so it is not all right at all being used for processing the utility model indication product, this machining tool is because spring steel wire rotates in high speed, work simultaneously, we find: adopt conventional clamp method to be difficult to be fixed and the effect of processing undesirable, steel wire also comes off easily, fractures, hurts sb.'s feelings simultaneously; Through research exploration repeatedly, find at last the shape of spring steel wire is made as sickleshaped, the AB section for impact, brushing work linearity, BC section be if that resilience work bending, CD section are the anchoring section angle of giving a discount arbitrarily in the middle, assembling more firmly can avoid steel wire to come off in rotation so.Utilize straightway to carry out work, processing in this case, and bending section can guarantee the steel wire resilience, make steel wire can have brush, scrape like this on the wood materials surface, mill, the action that impacts, in selecting the gauge of wire scope for use, steel wire can fully contact the surface of machined object and brush more accurately, scrapes, and grinds, impacts, make the plank surface be subjected to the scraping damage, and can not polished fully; During work: the AB section termination contact wood surface of steel wire is brushed, is scraped, mill, the action that impacts, under the elastic force effect of bending BC section on the steel wire, guarantee that the AB section is not to the such direct grinding wood surface of existing product, but under the elastic force effect of BC section, a process that postpones contact, exerts oneself is arranged, produce the action of dragging, scrape, brushing, timber is processed, made wood grain to display and can not be worn; This is that existing product is not available; Can make satisfactory product like this; The applicant also finds: must adopt cushion (11) to clamp steel wire in this product and use hard packing sheet (13) to clamp cushion (11) again, otherwise be difficult to reliably steel wire be clamped, otherwise steel wire can be scattered; So-called cushion and hard packing sheet are relative, as: felt, cloth, rubber etc. are softer than metal, engineering plastics, alloy relatively, hard pad such as wooden is exactly a cushion.Rotatable wire wheel (5) can be made of decomposing, the method for assembling, the integral manufacturing of also can finalizing the design.
The advantage of the device that the utility model provides exists: the flexible elastic force of (1) special steel wire is good, does not damage the structure of timber; (2) can avoid spring steel wire than the phenomenon that is easier to fracture, increase the service life of wire wheel from harder anchoring edge; (3) the elastic force scope is big, even process on rough and uneven in surface outstanding timber top layer, also can only remove the soft relatively part in top layer by scraggly shape, and hard relatively part is injury-free or damaged is less; (4) the body surface no marking after processing is handled.
Description of drawings:
Accompanying drawing 1 is a structural representation of the present utility model, accompanying drawing 2 is structural representation vertical views of the present utility model, accompanying drawing 3 is structural representations of the utility model rotatable wire wheel (5), and accompanying drawing 4 is schematic diagrames of the utility model processing plank, and accompanying drawing 5 is structural representations of steel wire in the utility model.
The specific embodiment:
Embodiment 1 of the present utility model: the pedestal that hardware is made (1) is gone up processing unit (plant) (2) is installed, bimetallic pedestal (1) middle lower portion is provided with Crane Rail (3), be placed with the speed governing driving (4) that to walk on the Crane Rail (3), in the driving (4) working metal platen (10) arranged; Processing unit (plant) (2) constitutes like this: the two ends of rotatable wire wheel (5) are installed on the bearing block (6), and wherein an end connects drive (7), and drive (7) connects motor (8).Rotatable wire wheel (5) constitutes like this: two felt cushions of usefulness one by one (11) with the anchoring section of one group 20 spring steel wires (12) all towards a direction along ring-type, fix uniformly, and then the metallic gasket (13) of using one by one clamps felt cushion (11), the rotatable wire that obtains being made of 40 groups of spring steel wires (12) is taken turns (5), the last metallic gasket that has spring steel wire (12) (13) that will assemble one by one is sleeved on the steel wire wheel axle (14), lock with fixture (15) at the two ends of steel wire wheel axle (14), fixing, it is installed on the bearing block (6) at last.The diameter of spring steel wire (12) is: 0.8mm, shape are such: the AB section for impact, brushing work straightway, BC section be that resilience work bending section, CD section are anchoring section.In the rail speed governing driving (4) a conventional lowering or hoisting gear (9) is installed, the lift side of lowering or hoisting gear (9) connects working plate (10), and lowering or hoisting gear (9) connects control handle (16).Protective cover (17) is installed on metal base (1), protective cover (17) surrounds processing unit (plant) (2).This product can replace metal base (1) with the frame structure that cement or engineering plastics, bakelite, fiberglass, timber etc. are made.
Embodiment 2 of the present utility model: the pedestal that concrete is built (1) is gone up processing unit (plant) (2) is installed, the pedestal that concrete is built (1) middle lower portion is provided with Crane Rail (3), be placed with driving (4) on the Crane Rail (3), in the driving (4) wooden working plate (10) arranged; Processing unit (plant) (2) constitutes like this: the two ends of rotatable wire wheel (5) are installed on the bearing block (6), and wherein an end connects drive (7), and drive (7) connects motor (8).Rotatable wire wheel (5) constitutes like this: two rubber mounts of usefulness one by one (11) with the anchoring section of one group 15 spring steel wires (12) all towards a direction along ring-type, fix uniformly, and then the plastics hard packing sheets (13) of using one by one clamp cushion (11), the rotatable wire that obtains being made of 30 groups of spring steel wires (12) is taken turns (5), one by one hard packing sheet (13) is sleeved on the steel wire wheel axle (14) at last, the two ends of steel wire wheel axle (14) are installed in it on bearing block (6) at last with fixture (15) locking, fixing.The diameter of the spring steel wire of installing in the present embodiment (12) can be selected in 0.6-3mm according to the kind of converted timber, present embodiment is chosen as 2.5mm, shape is such: the AB section for impact, brushing work straightway, BC section be that resilience work bending section, CD section are the anchoring section and the angle that sells by 90 discount at the middle part.In the rail speed governing driving (4) a conventional lowering or hoisting gear (9) is installed, the lift side of lowering or hoisting gear (9) connects working plate (10), and lowering or hoisting gear (9) connects control handle (16).
The method of using: the plank that will need to process is placed on the working plate (10), working plate (10) is placed on the workbench or rail speed governing driving (4) that can move, selected according to the wood materials of determining, change the specification of the spring steel wire (12) that needs, start motor (8) then, drive (7) is rotated, rotate by bearing block (6) driven rotary wire wheel (5) then, connect the workbench that to move or the motor power of rail speed governing driving then, adjust the gait of march of driving, start working like this, steel tendon with rotation is brushed on solid wood, scrape, mill, impact, make the plank surface be subjected to the scraping damage, move mutually between the steel tendon of rotation and the solid wood, the surface of a wound degree of depth is 0.1-4mm on the timber, with pneumatic abrasive blast equipment the surface of a wound is carried out uniform blasting treatment then, with crude removing surface; With the cotton letter out wheel in soft metal the treated surface of a wound is carried out polish-brush at last and handle, just can obtain having the solid wood material of natural texture.
In this technology, determining size and the steel tendon of rotation and the speed that solid wood moves mutually of the straight warp of steel tendon steel wire of rotation according to the density of timber kind, is 0.3g/cm in the density of moisture content detection timber during for 8-14%
3-0.8g/cm
3The time, the straight warp of steel wire is 0.6-3mm; Specifically: to China fir, paulownia, white poplar isodensity is 0.3g/cm
3-0.45g/cm
3Timber carrying out the top layer when handling, the straight warp of steel wire is 0.6-1.5mm, the timber translational speed remains between the 1-4mm the wooden top layer surface of a wound degree of depth of processing at per minute 8-15m; To camwood, nanmu, camphorwood isodensity is 0.42g/cm
3-0.64g/cm
3Timber carry out the top layer when handling, the straight warp of steel wire is 1-2mm, the timber translational speed is per minute 6-12m, and the wooden top layer surface of a wound degree of depth of processing is remained between the 1-3mm.Higher to beech, Manchurian ash, sandalwood isodensity, be 0.53g/cm
3-0.76g/cm
3Timber carry out the top layer when handling, the straight warp of steel wire is 1.5-3mm, the timber translational speed remains between the 0.1-2mm the wooden top layer surface of a wound degree of depth of processing between per minute 4-8m.
Claims (7)
1, wood surface natural texture processing unit (plant), it is characterized in that: metal base (1) is gone up processing unit (plant) (2) is installed, bimetallic pedestal (1) middle lower portion is provided with Crane Rail (3), is placed with speed governing driving (4) on the Crane Rail (3), in the speed governing driving (4) working plate (10) is arranged; Processing unit (plant) (2) constitutes like this: the two ends of rotatable wire wheel (5) are installed on the bearing block (6), and wherein an end connects drive (7), and drive (7) connects motor (8).
2, according to the described wood surface natural texture of claim 1 processing unit (plant), it is characterized in that: rotatable wire wheel (5) constitutes like this: two cushions of usefulness one by one (11) with the anchoring section of one group of spring steel wire (12) all towards a direction along ring-type, fix uniformly, and then the hard packing sheet (13) of using one by one clamps cushion (11), the hard packing sheet (13) that has spring steel wire (12) that will assemble at last is sleeved on the steel wire wheel axle (14) one by one, lock with fixture (15) at the two ends of steel wire wheel axle (14), fixing, it is installed on the bearing block (6) at last.
3, according to the described wood surface natural texture of claim 1 processing unit (plant), it is characterized in that: the diameter of spring steel wire (12) is: 0.6-3mm, shape are such: the AB section for impact, brushing work straightway, BC section be that resilience work bending section, CD section are anchoring section.
4, according to the described wood surface natural texture of claim 1 processing unit (plant), it is characterized in that: in the rail speed governing driving (4) a conventional lowering or hoisting gear (9) is installed, the lifting top of lowering or hoisting gear (9) connects working plate (10), and the rotation of lowering or hoisting gear (9) partly connects control handle (16).
5, according to the described wood surface natural texture of claim 1 processing unit (plant), it is characterized in that: protective cover (17) is installed on metal base (1), protective cover (17) surrounds processing unit (plant) (2).
6, according to the described wood surface natural texture of claim 1 processing unit (plant), it is characterized in that: the frame structure of making of cement or engineering plastics, fiberglass, bakelite, timber etc. replaces metal base (1).
7, according to the described wood surface natural texture of claim 1 processing unit (plant), it is characterized in that: rotatable wire wheel (5) can be to decompose to make, assemble, and also can be the needs typing integral manufacturing according to material width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420034182 CN2736136Y (en) | 2004-06-22 | 2004-06-22 | Timber surface natural texture machining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420034182 CN2736136Y (en) | 2004-06-22 | 2004-06-22 | Timber surface natural texture machining device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2736136Y true CN2736136Y (en) | 2005-10-26 |
Family
ID=35306873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420034182 Expired - Fee Related CN2736136Y (en) | 2004-06-22 | 2004-06-22 | Timber surface natural texture machining device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2736136Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501280A (en) * | 2011-11-22 | 2012-06-20 | 李永富 | Novel full-automatic manual grain scraper |
| CN105856352A (en) * | 2016-05-10 | 2016-08-17 | 安徽坤昌家具有限公司 | Wood surface treatment device |
| CN106003252A (en) * | 2016-06-29 | 2016-10-12 | 湖州拓高机械有限公司 | Floor surface archaizing treatment equipment |
| CN111272514A (en) * | 2020-03-25 | 2020-06-12 | 龙泉市亿龙竹木开发有限公司 | Production process and processing equipment of fireproof bamboo board |
-
2004
- 2004-06-22 CN CN 200420034182 patent/CN2736136Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501280A (en) * | 2011-11-22 | 2012-06-20 | 李永富 | Novel full-automatic manual grain scraper |
| CN105856352A (en) * | 2016-05-10 | 2016-08-17 | 安徽坤昌家具有限公司 | Wood surface treatment device |
| CN105856352B (en) * | 2016-05-10 | 2018-05-01 | 安徽坤昌家具有限公司 | A kind of wood surface processing unit |
| CN106003252A (en) * | 2016-06-29 | 2016-10-12 | 湖州拓高机械有限公司 | Floor surface archaizing treatment equipment |
| CN111272514A (en) * | 2020-03-25 | 2020-06-12 | 龙泉市亿龙竹木开发有限公司 | Production process and processing equipment of fireproof bamboo board |
| CN111272514B (en) * | 2020-03-25 | 2022-11-22 | 龙泉市亿龙竹木开发有限公司 | Production method and processing equipment of fireproof bamboo board |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |