CN2714575Y - Induction heating device on the blade of cutting tool - Google Patents
Induction heating device on the blade of cutting tool Download PDFInfo
- Publication number
- CN2714575Y CN2714575Y CNU032349483U CN03234948U CN2714575Y CN 2714575 Y CN2714575 Y CN 2714575Y CN U032349483 U CNU032349483 U CN U032349483U CN 03234948 U CN03234948 U CN 03234948U CN 2714575 Y CN2714575 Y CN 2714575Y
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- China
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- induction heating
- blade
- heating device
- cutting tool
- magnetizer
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- General Induction Heating (AREA)
Abstract
The utility model discloses an induction heating device on the blade of the cutting tool which is used for the heat treatment for the blade of the cutting tool (comprising the chemistry heat treatment), belonging to the heating equipment technical field of the metal heat treatment. The induction heating device on the blade of the cutting tool comprises a coil curl 2, a magnetizer 3, a cooling water jacket 4, etc. The coil curl 2 is a half-saddle copper pipe with multiple units and multiple convolutions which is wound by a particular mode into a particular shape. The magnetizer 3 is a silicon-steel sheet (unit) or other magnetic material which has a particular shape. The cooling water jacket 4 is used for cooling the magnetizer 3. The utility model is a new type induction heating device which can form a transverse magnetic field heating mode. The induction heating device on the blade of the cutting tool overcomes the disadvantages of much energy dissipation, poor quality, high labor intensity and pollution of the existing heat treatment on the blade of the cutting tool, and solves the problems of low efficiency and big deformation of the existing induction heating device on the blade of the cutting tool. Thus, the utility model has the advantages of high efficiency, fast heating, good quality, smalldeformation, less energy consumption and low cost.
Description
Technical field
The utility model belongs to the general heating installation technical field of used for metal thermal treatment, relates to the induction heating device that a kind of heat treatment of workpieces is used, especially for the induction heating device of cutter blade thermal treatment (containing thermo-chemical treatment).
Background technology
In order to improve the mechanical property of various metal works, require workpiece is strengthened thermal treatment.In this type of thermal treatment, adopt the more of induction heating, because it has advantages such as heating is fast, efficient is high, decarburization is few, quality is good, pollution-free.As everyone knows, cutter is that people are widely used in the parting tool of shearing metal (or nonmetal).And the present cutter of producing adopts three kinds to strengthen heat treating method usually: the one, and with high carbon tool steel (containing alloy tool steel) or rapid steel manufacturing, whole heating quenching and tempering; The 2nd, use the low-carbon alloy steel manufacturing, surperficial carbonitriding; The 3rd, use the medium carbon alloy steel manufacturing, the salt bath boronising is handled.In the last thirty years, no matter cutter is strengthened heat treated whole heating or surface heating, in order to improve the cutter quality, reduce cost and to prevent the pollution of the environment etc., above-mentioned induction heating mode with efficient, energy-conservation, high-quality, cleaning, advantage such as flexible, just begin to be applied in the reinforcement thermal treatment of cutter, and obtained favorable economic benefit.For cutter, the local strengthening of cutter blade is even more important.But it is less that induction heating is used for the partial heat treatment of cutter blade.This is because limited by the shape of cutter blade, and is difficult for designing comparatively ideal induction heating device.The features of shape of cutter blade is: 1, shape is thinner, and the area in its transverse section is little; 2, special-shaped transverse section, and its blade end is very sharp.Like this, just give design corresponding induction heating device, brought sizable difficulty.
Be used for the partial heat treatment of cutter blade along with induction heating, but there is following shortcoming in existing cutter blade induction heating device: existing cutter blade induction heating device, what the overwhelming majority adopted is " longitudinal magnetic field " type of heating, and this type of heating is unfavorable for that thin cutter blade carries out induction heating.We know, no matter difform steel are plate, pipe, section bar, every employing induction heating, all can be divided into " longitudinal magnetic field " heating or " transverse magnetic field " heating dual mode basically.Wherein, pipe, section bar adopt the former mode basically; And, adopt two kinds of type of heating all to have for sheet material, wherein, thin sheet material then adopts latter's mode more.And thin cutter blade adopts the former " longitudinal magnetic field " type of heating, then its heating will have substantial connection with the area in its transverse section, be subjected to less limit of area in its transverse section, directly have influence on the optimized choice of power unit power and frequency, and cause heating efficiency relatively poor; Have, quenching strain is bigger again.Through the thermal treatment cutter that existing cutter blade induction heating device heats, its quenching strain is all bigger usually.The quenching strain of cutter mainly shows as side roughness and knife-edge distortion.Wherein, the side roughness still can be controlled or be proofreaied and correct; And the knife-edge distortion is difficult to eliminate.Like this, the weak point of above-mentioned existing cutter blade induction heating device has just limited the application of induction heating in the thermal treatment of cutter blade.
Summary of the invention
The purpose of this utility model is, a kind of novel induction heating device cutter blade, that can form " transverse magnetic field " type of heating that is used for is provided, in the hope of help the cutter blade fast, efficient, high-quality, energy-conservation heating.This cutter blade induction heating device mainly is made up of coil, magnetizer, watercooling jacket etc.Wherein, coil is " semisellar " many groups, multi-loop copper tube by the ad hoc fashion coiling; It by many groups (being generally 2 groups) respectively by " half saddle type " multi-loop copper tube (being generally single turn or 2 circles) of ad hoc fashion symmetry coiling, parallel with one another again combining.When coil can heat the blade of cutter, also the certain section near its blade in the cutter is carried out partial preheating, so that effectively control the knife-edge flexural deformation of cutter.The copper pipe of coil adopts hollow square (or rectangle) pure copper tube of certain wall thickness to make, and needs the water flowing cooling.Magnetizer is to adopt the siliconized plate in groups of specified shape to be formed by stacking, or makes of other magneticsubstances; Its decoration form and position, and the specified shape of magnetizer all are for the magnetic line of force that makes its cutter blade place is more intensive, and penetrate this place's sectional layer in " transverse magnetic field " mode, and then reach the heating of strengthening this place.Certainly, in some cases, this induction heating device can not have magnetizer yet, does not promptly add magnetizer.In order to help the cooling of magnetizer, in its outer setting one group of watercooling jacket; Equally, no magnetizer, also just need not add watercooling jacket.The heating power supply of this induction heating device, its power frequency can be according to the zone of heating degree of depth, and select the power unit of intermediate frequency or high frequency for use.Therefore, this induction heating device has the efficient height, and heating is fast, and quality is good, be out of shape little, less energy consumption, low cost and other advantages.
This cutter blade induction heating device, it not only can heat continuously to the cutter blade, heating when also can adopt the cutter blade; It not only can carry out induction heating to the thermal treatment of cutter blade, also can carry out induction heating to the thermo-chemical treatment (as paste boron-doping, metallic cementation etc.) of cutter blade.
Description of drawings
Below in conjunction with drawings and Examples, the utility model is done further narration.
Fig. 1 is this cutter blade induction heating device figure.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is existing cutter blade induction heating device figure.
Embodiment
Among the figure, the 1st, cutter; The 2nd, coil; The 3rd, magnetizer; The 4th, watercooling jacket.
As shown in Figure 1 and Figure 2, cutter blade induction heating device of the present utility model, it is made up of coil 2, magnetizer 3, watercooling jacket 4 etc., it is characterized in that, it is the induction heating device of a kind of formation " transverse magnetic field ", employing be " transverse magnetic field " induction heating mode.Wherein, coil 2 is " semisellar " many groups, multi-loop copper tube by the ad hoc fashion coiling; It by many groups (being generally 2 groups) respectively by " half saddle type " multi-loop copper tube (being generally single turn or 2 circles) of ad hoc fashion symmetry coiling, parallel with one another again combining; When coil 2 can heat the blade of cutter 1, also the certain section near its blade in the cutter 1 is carried out partial preheating, so that effectively control the knife-edge flexural deformation of cutter 1; The copper pipe of coil 2 adopts hollow square (or rectangle) pure copper tube of certain wall thickness to make, and needs the water flowing cooling; Magnetizer 3 is to adopt the siliconized plate in groups of specified shape to be formed by stacking, or makes of other magneticsubstances; The decoration form of magnetizer 3 and position, and the specified shape of magnetizer 3 all are for the magnetic line of force that makes its cutter 1 blade place is more intensive, and penetrate this place's sectional layer in " transverse magnetic field " mode, and then reach the heating of strengthening this place.Certainly, this induction heating device can not have magnetizer 3 yet, does not promptly add magnetizer 3.In order to help the cooling of magnetizer 3, in its outer setting one group of watercooling jacket 4; Equally, no magnetizer 3, also just need not add watercooling jacket 4.As shown in Figure 2, " transverse magnetic field " type of heating that induction heating device of the present utility model adopts, and the magnetic line of force that it produced will laterally vertically penetrate the blade part place of cutter 1.
As shown in Figure 3, existing various induction heating devicees all are to adopt completely " longitudinal magnetic field " or based on the induction heating mode of " longitudinal magnetic field ".Induction heating device shown in Figure 3 is " longitudinal magnetic field " type of heating, and the magnetic line of force that it produced penetrates parallel longitudinal at the blade place of cutter 1.
Claims (1)
1. cutter blade induction heating device, it is made up of coil, magnetizer, watercooling jacket, it is characterized in that, coil (2) is " semisellar " many groups, the multi-loop copper tube of coiling, it is by not other " half saddle type " multi-loop copper tube of symmetrical coiling of polycomponent, parallel with one another again combining; The copper pipe of coil (2) adopts the hollow square pure copper tube of certain wall thickness or rectangle pure copper tube to make, and needs the water flowing cooling; Magnetizer (3) is that siliconized plate is formed by stacking in groups, or makes of other magneticsubstances; For the cooling of magnetizer (3), be provided with one group of watercooling jacket (4) at an upper portion thereof.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU032349483U CN2714575Y (en) | 2003-06-15 | 2003-06-15 | Induction heating device on the blade of cutting tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU032349483U CN2714575Y (en) | 2003-06-15 | 2003-06-15 | Induction heating device on the blade of cutting tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2714575Y true CN2714575Y (en) | 2005-08-03 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU032349483U Expired - Fee Related CN2714575Y (en) | 2003-06-15 | 2003-06-15 | Induction heating device on the blade of cutting tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2714575Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900924A (en) * | 2017-09-14 | 2018-04-13 | 上海航天精密机械研究所 | For being brazed diamond milling cutter high-frequency induction heating chemical finishing device |
| CN108950167A (en) * | 2018-07-13 | 2018-12-07 | 燕山大学 | A kind of tubing Roll-turning tool induction heating apparatus and method |
| CN111850261A (en) * | 2020-07-22 | 2020-10-30 | 上海振华重工(集团)股份有限公司 | Intermediate frequency induction quenching device for rope groove of winding drum and operation method thereof |
| CN117144113A (en) * | 2023-10-27 | 2023-12-01 | 万向钱潮股份公司 | Bearing outer ring heat treatment device and method |
-
2003
- 2003-06-15 CN CNU032349483U patent/CN2714575Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900924A (en) * | 2017-09-14 | 2018-04-13 | 上海航天精密机械研究所 | For being brazed diamond milling cutter high-frequency induction heating chemical finishing device |
| CN108950167A (en) * | 2018-07-13 | 2018-12-07 | 燕山大学 | A kind of tubing Roll-turning tool induction heating apparatus and method |
| CN108950167B (en) * | 2018-07-13 | 2019-10-11 | 燕山大学 | A kind of tubing Roll-turning tool induction heating apparatus and method |
| CN111850261A (en) * | 2020-07-22 | 2020-10-30 | 上海振华重工(集团)股份有限公司 | Intermediate frequency induction quenching device for rope groove of winding drum and operation method thereof |
| CN117144113A (en) * | 2023-10-27 | 2023-12-01 | 万向钱潮股份公司 | Bearing outer ring heat treatment device and method |
| CN117144113B (en) * | 2023-10-27 | 2024-01-05 | 万向钱潮股份公司 | Bearing outer ring heat treatment device and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |