CN2705239Y - Sizing composite device of composite coating machine - Google Patents
Sizing composite device of composite coating machine Download PDFInfo
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- CN2705239Y CN2705239Y CN 03237814 CN03237814U CN2705239Y CN 2705239 Y CN2705239 Y CN 2705239Y CN 03237814 CN03237814 CN 03237814 CN 03237814 U CN03237814 U CN 03237814U CN 2705239 Y CN2705239 Y CN 2705239Y
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Abstract
A kind of gluing set composite of composite coating machine, comprise by programmable controller all electric components are carried out electric controling part with main transmission dynamic synchronization control, these parts are made up of control, driver sub-system, two subsystems connects by fieldbus, RACS is made up of programmable controller and man-machine interface, carries out data high-speed by fieldbus and transmits.The independent separately drive motors of three roller gumming mechanisms and compound hot cylinder is a servomotor, gluing, composite component adopt the drive subsystem to drive separately, and the driver sub-system of gluing, composite component is formed closed loop driving loop by servo controller separately, servomotor and encoder separately separately.Adopting virtual main shaft between these loops is that electronical line shaft drives.With broadcast, the dynamic synchronization control of the main transmission part of rolling material also adopts fieldbus, virtual main shaft to realize high response open loop control.Realize complete machine operation, On-line Control automation.Adapt to the different requirements of different substrate materials tension force.
Description
Technical field the utility model relates to workpiece that uses indefinite length and the contacted surperficial apparatus for coating of member that is loaded with liquid or other fluid, especially relates to a kind of gluing set composite of composite coating machine.
Background technology is aluminized and is shifted the gold and silver paperboard, aluminizes and shift the conventional preparation method of laser hologram paperboard, be on multiple devices such as wet type compounding machine, coating machine and stripping machine, adopt transfer method carry out respectively compound, paint, peel off and painting process.Move on multiple devices and charge and discharge operations, efficient is very low, and product surface abrades the increase loss easily.At the problems referred to above, the applicant's the CN1410172A of patent formerly proposes a kind of " multifunctional composite coating machine group ", it is compound and peel off the colouring operation to carry out gluing to a kind of goods, but the glue spreader and the composite roll of traditional gluing set composite adopt same power drive, by the linear differential of mechanical stepless speed-regulating adjusting glue spreader and composite roll, to adapt to the tension force requirement of gluing composite log coating materials.Because the distance between glue spreader and the composite roll is very short, and the degree of regulation of mechanical stepless speed-regulating can not be very high, and is difficult to realize show in real time tension force.Deviation occurs in case regulate, very easily cause coating materials stretcher strain, even broken.The tension force instability of gluing composite log coating materials causes glue-spread inhomogeneous easily during gluing, be difficult to control, and compound tense produces wrinkle inevitably.
Summary of the invention is to remedy the defective that prior art exists, and the applicant's the CN1410172A of patent formerly " multifunctional composite coating machine group " is made further improvement, the utility model proposes a kind of gluing set composite of composite coating machine.The technical scheme that adopts is as follows:
The gluing set composite of this composite coating machine, comprising by a top has a slim cylinder to control and which is provided with the glue spreader of the adjusting slide of pressure roller, one passes rubber roll, three roller gumming mechanisms that the gluing containing disk of one limit rubber roll and adapted and guiding mechanism are formed and the compound hot cylinder that is located at the frame top, before the compound hot cylinder, the rear is respectively equipped with the pneumatic composite press roller of a cover, the pneumatic paper feeding pressure roller of one cover, three roller gumming mechanisms and compound hot cylinder are separately separately by a motor-driven, also comprise by programmable controller PLC all electric components are carried out and broadcast, the electric controling part of the main transmission dynamic synchronization control of rolling material is characterized in that:
Electric controling part is made up of RACS and driver sub-system, and RACS is connected by fieldbus PROFIBUS with driver sub-system; RACS is made up of programmable controller PLC and man-machine interface HMI, is connected, carries out data high-speed by fieldbus PROFIBUS between this programmable controller PLC and the man-machine interface HMI and transmit.
The independent separately drive motors of three roller gumming mechanisms and compound hot cylinder is a servomotor, gluing, composite component adopt the drive subsystem to drive separately, the driver sub-system of gluing, composite component by separately servo controller, separately servomotor and encoder separately form, the data terminal of servo controller is connected with fieldbus, servo controller, servomotor and encoder are connected in series in proper order, and the output of encoder is connected with the input of servo controller and constitutes closed loop and drive the loop.
Each closed loop drives and adopts virtual main shaft between the loop is that electronical line shaft drives.
With broadcast, the dynamic synchronization control of the main transmission part of rolling material also adopts fieldbus, virtual main shaft to realize high response open loop control.
The utility model beneficial effect against existing technologies is, each section tension force such as gluing, compound and subsequent drying, rolling and speed of production are carried out dynamic synchronization control, realizes complete machine operation, On-line Control automation.Particularly adopt double dynamical drive, linear differential between them is that electronical line shaft is realized the high-precision digital adjusting by virtual main shaft, can be provided with by the touch-screen man machine operation interface at any time, to adapt to the different requirements of different substrate materials tension force, can also carry out independent regulation to spread, improve the accuracy and the composite effect of gluing stability, glue-spread significantly.Follow control model owing to adopt the electronical line shaft principal velocity, in running, gather actual operating data, open loop is carried out coil diameter, Calculating Torque during Rotary and compensation rate PI and is calculated, realize ripple disable and do not have the control of sudden change tension force, thereby remedied thoroughly that existing pattern exists such as breaking material, glue-spread deficiency, inhomogeneous, and the defective of compound generation wrinkle.
Description of drawings the utility model has the following drawings:
Fig. 1 is the structural representation of gluing set composite;
Among the figure: 1. paper tape material, 2. frame, 3. limit rubber roll, 4. gluing containing disk and lift adjustment mechanism 5. pass rubber roll, 6. glue spreader, 7. guide roller, 8. film band, 9. pressure roller, 10. adjusting slide, 11. slim cylinders, 12. cylinders, 13. pneumatic paper feeding pressure roller, 14. compound hot cylinder, 15. pneumatic composite press rollers, 16. paper feed deflector rolls.
Fig. 2 is the electrical control block diagram of gluing set composite.
Among the figure: 17. fieldbus PROFIBUS, 18. programmable controller PLC, 19. man-machine interface HMI, 20. virtual main shaft, 21. broadcast, the rolling servo controller, 22. broadcast, the rolling servomotor, 23. broadcast, the rolling encoder, 24. gluing servo controller, 25. the gluing servomotor, 26. gluing encoders, 27 compound servo controllers, 28. compound servomotor, 29. composite coding devices.
The gluing set composite of a kind of composite coating machine of the specific embodiment
As seen from Figure 1, the lifting and the unlatching of cylinder 12 control glue spreaders 6 in the bottom of gluing set composite frame 2, are installed by limit rubber roll 3, the gluing containing disk that passes rubber roll 5, glue spreader 6 and adapted and the three roller gumming mechanisms that lift adjustment mechanism 4 forms.Above glue spreader 6, there is a slim cylinder 11 controlling and regulates lifting and depressing of slide 10, regulate the pressure roller 9 that slide 10 is provided with.One compound hot cylinder 14 is arranged above frame 2, and its place ahead is provided with pneumatic composite press roller 15, and its rear is provided with pneumatic paper feeding pressure roller 13, and according to technological requirement, two kinds of pressure rollers or depress perhaps lift.Paper tape 1 is introduced from paper feed guide roller 16, through compound hot cylinder 14, derive from pneumatic paper feeding pressure roller 13, and the film band 8 by glue spreader 6 and guide roller 7 is from the film unreeling machine, film band 8 is after three roller gumming mechanism gluings, broadcast paper tape that machine sends here at compound hot cylinder place and paper roll and carry out compoundly, last, the semi-finished product extrusion coating paper is transferred into combined baking channel.
Electric controling part is made up of RACS and driver sub-system, and RACS is connected by fieldbus 17 with driver sub-system; RACS is made up of programmable controller 18 and man-machine interface 19, is connected, carries out data high-speed by fieldbus 17 between this programmable controller 18 and the man-machine interface 18 and transmit.
The independent separately drive motors of three roller gumming mechanisms and compound hot cylinder 14 is a servomotor 25,28, gluing, composite component adopts the drive subsystem to drive separately, gluing, the driver sub-system of composite component is by separately servo controller 24,27, servomotor 25 separately, 28 and encoder separately 26,29 form, the data terminal of gluing servo controller 24, the data terminal of compound servo controller 27 is connected with fieldbus respectively, gluing servo controller 24, gluing servomotor 25, gluing encoder 26 order is connected in series, and the output of gluing encoder 26 is connected with the input of gluing servo controller 24 and constitutes closed loop driving loop; Compound servo controller 27, compound servomotor 28, composite coding device 29 orders are connected in series, and the output of composite coding device 29 is connected with the input of compound servo controller 27 and constitutes closed loop driving loop.
Each closed loop drives and adopts virtual main shaft 20 between the loop is that electronical line shaft drives.
With broadcast, the dynamic synchronization control of the master driver of rolling material also adopts fieldbus 17, virtual main shaft 20 to realize high response open loops control.Broadcast, the driver sub-system of the master driver of rolling material by broadcast, rolling servo controller 21, broadcast, rolling servomotor 22 and broadcast, rolling encoder 23 forms, broadcast, the data terminal of rolling servo controller 21 is connected with fieldbus, broadcast, rolling servo controller 21, broadcast, rolling servomotor 22 and broadcast, rolling encoder 23 order is connected in series, broadcast, the output of rolling encoder 23 with broadcast, the input of rolling servo controller 21 is connected and constitute closed loop.
Concrete control procedure is, by man-machine interface to broadcasting, rolling assembly and gluing, composite component carries out parameter and sets, monitor data is sent to programmable controller 18 by fieldbus 17 and carries out computing, programmable controller 18 bases are setup parameter and unit operation situation, operational factor is sent to each servo controller 21 in real time by fieldbus 17,24,27, each servo controller 21,24,27 according to setup parameter respectively to servomotor 22,25,28 drive, instruction control gluing, composite component with broadcast, the main transmission of rolling assembly is synchronous, but speed difference fine adjustment therebetween, to adapt to various material, process conditions etc. are to the requirement of this section tension force, and its performance and effect are better than the existing mechanical speed adjusting gear.By electronical line shaft communication board SIMOLINK direct communication, the realization high accuracy does not have axle and drives between each servo controller 21,24,27.
Claims (1)
1, a kind of gluing set composite of composite coating machine, comprising by a top has a slim cylinder to control and which is provided with the glue spreader of the adjusting slide of pressure roller, one passes rubber roll, three roller gumming mechanisms that the gluing containing disk of one limit rubber roll and adapted and guiding mechanism are formed and the compound hot cylinder that is located at the frame top, before the compound hot cylinder, the rear is respectively equipped with the pneumatic composite press roller of a cover, the pneumatic paper feeding pressure roller of one cover, three roller gumming mechanisms and compound hot cylinder are separately separately by a motor-driven, also comprise by programmable controller all electric components are carried out and broadcast, the electric controling part of the main transmission dynamic synchronization control of rolling material is characterized in that:
11 electric controling parts are made up of RACS and driver sub-system, and RACS is connected by fieldbus with driver sub-system; RACS is made up of programmable controller and man-machine interface, is connected, carries out data high-speed by fieldbus between this programmable controller and the man-machine interface and transmit;
The independent separately drive motors of 12 3 roller gumming mechanisms and compound hot cylinder is a servomotor, gluing, composite component adopt the drive subsystem to drive separately, the driver sub-system of gluing, composite component by separately servo controller, separately servomotor and encoder separately form, the data terminal of servo controller is connected with fieldbus, servo controller, servomotor and encoder are connected in series in proper order, and the output of encoder is connected with the input of servo controller and constitutes closed loop and drive the loop;
13 each closed loop drive and adopt virtual main shaft between the loop is that electronical line shaft drives;
14 with broadcast, the dynamic synchronization control of the main transmission part of rolling material also adopts fieldbus, virtual main shaft to realize high response open loop control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03237814 CN2705239Y (en) | 2003-09-28 | 2003-09-28 | Sizing composite device of composite coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03237814 CN2705239Y (en) | 2003-09-28 | 2003-09-28 | Sizing composite device of composite coating machine |
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| CN2705239Y true CN2705239Y (en) | 2005-06-22 |
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| CN 03237814 Expired - Fee Related CN2705239Y (en) | 2003-09-28 | 2003-09-28 | Sizing composite device of composite coating machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102191723A (en) * | 2010-03-08 | 2011-09-21 | 深圳雅昌彩色印刷有限公司 | Rice paper coating equipment |
| CN102373594A (en) * | 2010-08-06 | 2012-03-14 | 深圳雅昌彩色印刷有限公司 | Silk cloth coating equipment |
| CN102514234A (en) * | 2011-12-21 | 2012-06-27 | 江门市金钩包装机械有限公司 | Adjusting system of thin cutter paper separating line pressing machine of automatic sidesway mechanism |
| CN101623683B (en) * | 2008-07-09 | 2012-10-10 | 芝浦机械电子装置股份有限公司 | Device and method for coating with paste |
| CN103343493A (en) * | 2013-07-12 | 2013-10-09 | 常德市武陵金德镭射科技有限公司 | Preparation method of transfer paperboard |
| CN105013675A (en) * | 2015-08-03 | 2015-11-04 | 潍坊中创文化用品有限公司 | Powder feeding machine |
-
2003
- 2003-09-28 CN CN 03237814 patent/CN2705239Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101623683B (en) * | 2008-07-09 | 2012-10-10 | 芝浦机械电子装置股份有限公司 | Device and method for coating with paste |
| CN102191723A (en) * | 2010-03-08 | 2011-09-21 | 深圳雅昌彩色印刷有限公司 | Rice paper coating equipment |
| CN102191723B (en) * | 2010-03-08 | 2012-11-21 | 深圳雅昌彩色印刷有限公司 | Rice paper coating equipment |
| CN102373594A (en) * | 2010-08-06 | 2012-03-14 | 深圳雅昌彩色印刷有限公司 | Silk cloth coating equipment |
| CN102373594B (en) * | 2010-08-06 | 2013-07-03 | 深圳雅昌彩色印刷有限公司 | Silk cloth coating equipment |
| CN102514234A (en) * | 2011-12-21 | 2012-06-27 | 江门市金钩包装机械有限公司 | Adjusting system of thin cutter paper separating line pressing machine of automatic sidesway mechanism |
| CN102514234B (en) * | 2011-12-21 | 2014-12-10 | 江门市金钩包装机械有限公司 | Adjusting system of thin cutter paper separating line pressing machine of automatic sidesway mechanism |
| CN103343493A (en) * | 2013-07-12 | 2013-10-09 | 常德市武陵金德镭射科技有限公司 | Preparation method of transfer paperboard |
| CN103343493B (en) * | 2013-07-12 | 2015-12-23 | 常德市武陵金德镭射科技有限公司 | A kind of preparation method shifting paperboard |
| CN105013675A (en) * | 2015-08-03 | 2015-11-04 | 潍坊中创文化用品有限公司 | Powder feeding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20050622 Termination date: 20110928 |