CN2688498Y - Digitally controlling dresser with rotary encoder - Google Patents
Digitally controlling dresser with rotary encoder Download PDFInfo
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- CN2688498Y CN2688498Y CN 200420017859 CN200420017859U CN2688498Y CN 2688498 Y CN2688498 Y CN 2688498Y CN 200420017859 CN200420017859 CN 200420017859 CN 200420017859 U CN200420017859 U CN 200420017859U CN 2688498 Y CN2688498 Y CN 2688498Y
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- module
- roller
- rotary encoder
- output module
- knife rest
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Abstract
The utility model relates to a digital control dresser with rotary encoder, and the technical project of the utility model is that the upper part of the machine body of the digital control dresser with rotary encoder is equipped with a movable bonnet, and the bonnet movably covers the dressing support and the driving device of a roller, the temperature sensor of the roller, the thermostatic controller of the roller, a dressing thickness detecting and controlling piece, a dresser, a mechanical drive element, a main heater and an auxiliary heater; a control cabinet is connected outside the digital control dresser, wherein, the side of the machine body is equipped with a rotary encoder, and the rotary encoder is connected with a high-speed counting module in the control cabinet. The advantages of the utility model lie in that the working of the digital control dresser with rotary encoder is stable, the controlling is flexible, safe and reliable. The whole system integrates the technologies of the PLC, the direct current speed regulating, the thermostatic controlling, the touch screen designing and the digital display designing, etc., and the entire performance and technical level of the system are largely improved.
Description
Technical field
The utility model relates to a kind of numerical control starching machine, especially a kind of numerical control starching machine with rotary encoder.
Background technology
The relay that is that the starching machine of present domestic and imported adopts in the control of complete machine adds the control mode of instrument, and the parameter setting is undertaken by instrument, and control is simple, insufficiency, troublesome poeration.Some instrument has been damaged and has been difficult to buy identical spare part, maintenance difficult.
Summary of the invention
The purpose of this utility model is to provide a kind of numerical control starching machine with rotary encoder, and the numerical control starching machine of this band rotary encoder adopts PLC to carry out automation control, and efficient is higher, working stability.
The technical solution of the utility model is:
A kind of numerical control starching machine with rotary encoder, back is provided with movable hood, the detection and control piece, starching device, mechanical drives, primary heater and the auxiliary heater that cover on roller starching support and drive unit, roller temperature sensor, roller radiator valve, starching thickness of hood activity; The numerical control starching machine connects switch board outward; Its middle machine body side is provided with rotary encoder, and the high speed counting module in rotary encoder and the switch board is connected.
The numerical control starching machine of band rotary encoder, the fuselage side also is provided with touch-screen, and touch-screen is connected with CPU element.
The numerical control starching machine of band rotary encoder also is provided with the integrated package of being made up of input module, prime output module, back level output module, high speed counting module, analog quantity input module, analog output module, CPU element, input point, output point, size demonstration, potentiometer, current feedback, voltage feedback in its switch board; Wherein input module is connected with the prime output module, back level output module is connected with high speed counting module, input point transmits signal to input module, the prime output module transmits signal to output point, back level output module transmits signal to size and shows, potentiometer, temperature sensor, current feedback, voltage feedback link to each other with the analog quantity input module respectively; Input module, prime output module, back level output module, high speed counting module, analog quantity input module, analog output module also are connected with CPU element respectively.
The numerical control starching machine of band rotary encoder, wherein mechanical drives comprises roller motor and knife rest motor, roller speed adjusting module and knife rest speed adjusting module, roller amplifier and knife rest amplifier, Power Regulation voltage regulating module; The roller motor is connected with analog output module by roller speed adjusting module, roller amplifier according to this; The knife rest motor is connected with analog output module by knife rest speed adjusting module, knife rest amplifier according to this; Primary heater is connected with analog output module by the Power Regulation voltage regulating module; Auxiliary heater is connected with analog output module by auxiliary voltage regulating module.
Control system mainly is the full machine monitoring system that develops on the automatic control system that constitutes with PLC (programmable controller), the touch-screen, by the detection of the driving of the detection of PLC programme-control roll temperature and thermostatic control, cutter group and roller motor, starching thickness and demonstration etc.The main stepless speed regulation of roller and knife rest, the automatic constant-temperature control of temperature, the full machine monitoring function of touch-screen etc. of realizing.
PLC selects Japan OMRON C200HG type PLC for use, configuration input module (ID212) 2,1 of output module (OD225), (OD215) 1,1 of analog quantity input module (AD003), 1 of analog output module (DA003), 1 of high speed counting module.Realize the automatic control and the logical relation of machine exercises process, adopt the running status of touch screen monitoring machine.
The speed regulating control of cutter group and roller drive motors links to each other with common speed adjusting module with the A/D of PLC and D/A module, realize by software by programming PLC, regulate the input of A/D003 by potentiometer, export the output voltage of regulating silicon controlled speed regulator by D/A003 again, realize that these two motors carry out stepless speed regulation.
Temperature detection adopts the GP infrared radiation thermometer of Raytek company, and temperature-measuring range-18-500 ℃, output current is 4-20mA.
The heat that adds of heater adopts three-phase stepless power regulating voltage regulating module to regulate and control, and regulates the heating intensity of heating tube by the electric current that changes heater.Regulative mode has two kinds, and the one, to the adjusting of primary heater, by PLC is programmed, temperature detection value and setting value are compared, remove to control the output current of three-phase Power Regulation voltage regulating module, regulate the heat that adds of primary heater automatically with this comparative result, realize thermostatic control, finish heating process.Constant temperature time is set by the heating timer, to just automatic cut-out heater heat time heating time, and sends warning.To the adjusting of auxiliary heater, on touch-screen, set the heating ratio arbitrarily by the operator, remove to control the output current of single-phase Power Regulation voltage regulating module again by PLC, regulate the heat that adds of auxiliary heater, guarantee the temperature balance at wiping roller two ends.
It is the digital display module of M7F-4D1RF, the rotary encoder that model is E6C2-CWZ3E, the PLC module that model is C200H-CT001 and C200HW-OC225 that model has been adopted in the digital display design.
Send into C200H-CT001 after the pulse that rotary encoder collection rotation produces, the counting back is delivered to M7F-4D1RF by C200H-OC225 and is shown.
The touch display screen OMRONPT (NT631C) with touch operation function, development graph monitored picture have been selected in the exploitation of man-machine interface for use on the touch-screen.
Advantage of the present utility model is: the numerical control starching machine working stability of band rotary encoder, control flexibly, safe and reliable, whole system integrated by to technology such as PLC, DC speed regulation, thermostatic control, touch screen design, digital display designs improved the overall performance and the technical merit of system greatly.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is a control section module diagram of the present utility model.
The specific embodiment
Embodiment 1
A kind of numerical control starching machine with rotary encoder, fuselage 27 tops are provided with movable hood 28, the detection and control piece, starching device, mechanical drives, primary heater 24 and the auxiliary heater 25 that cover on roller starching support and drive unit, roller temperature sensor 13, roller radiator valve, starching thickness of hood 28 activities; The numerical control starching machine connects switch board outward; Its middle machine body 27 sides are provided with rotary encoder 11, and the high speed counting module 4 in rotary encoder 11 and the switch board is connected.
Embodiment 2
The numerical control starching machine of band rotary encoder, fuselage 27 sides also are provided with touch-screen 26, and touch-screen 26 is connected with CPU element 7.All the other are with embodiment 1.
Embodiment 3,
The numerical control starching machine of band rotary encoder also is provided with in its switch board by input module 1, prime output module 2, back level output module 3, high speed counting module 4, analog quantity input module 5, analog output module 6, CPU element 7, input point 8, output point 9, size demonstration 10, potentiometer 12, current feedback 14, voltage feedback 15 integrated packages of forming; Wherein input module 1 is connected with prime output module 2, back level output module 3 is connected with high speed counting module 4, input point 8 transmits signal to input module 1, prime output module 2 transmits signal to output point 9, back level output module 3 transmits signal to size and shows 10, and potentiometer 12, temperature sensor 13, current feedback 14, voltage feedback 15 link to each other with analog quantity input module 5 respectively; Input module 1, prime output module 2, back level output module 3, high speed counting module 4, analog quantity input module 5, analog output module 6 also are connected with CPU element 7 respectively.All the other are with embodiment 1.
Embodiment 4
The numerical control starching machine of band rotary encoder, wherein mechanical drives comprises roller motor 16 and knife rest motor 17, roller speed adjusting module 18 and knife rest speed adjusting module 19, roller amplifier 20 and knife rest amplifier 21, Power Regulation voltage regulating module 22; Roller motor 16 is connected with analog output module 6 by roller speed adjusting module 18, roller amplifier 20 according to this; Knife rest motor 17 is connected with analog output module 6 by knife rest speed adjusting module 19, knife rest amplifier 21 according to this; Primary heater 24 is connected with analog output module 6 by Power Regulation voltage regulating module 22; Auxiliary heater 25 is connected with analog output module 6 by auxiliary voltage regulating module 23.All the other are with embodiment 1.
Mark of the present utility model: input module 1, prime output module 2, back level output module 3, high speed counting module 4, analog quantity input module 5, analog output module 6, CPU element 7, input point 8, output point 9, size shows 10, rotary encoder 11, potentiometer 12, temperature sensor 13, current feedback 14, voltage feedback 15, roller motor 16 and knife rest motor 17, roller speed adjusting module 18 and knife rest speed adjusting module 19, roller amplifier 20 and knife rest amplifier 21, Power Regulation voltage regulating module 22, auxiliary voltage regulating module 23, primary heater 24 and auxiliary heater 25, touch-screen 26, fuselage 27, hood 28.
Claims (4)
1, a kind of numerical control starching machine with rotary encoder, fuselage (27) top is provided with movable hood (28), and hood (28) is movable covers on detection and control piece, starching device, mechanical drives, primary heater (24) and the auxiliary heater (25) of roller starching support and drive unit, roller temperature sensor (13), roller radiator valve, starching thickness; The numerical control starching machine connects switch board outward; It is characterized in that: fuselage (27) side is provided with rotary encoder (11), and the high speed counting module (4) in rotary encoder (11) and the switch board is connected.
2, the numerical control starching machine of band rotary encoder according to claim 1 is characterized in that: fuselage (27) side also is provided with touch-screen (26), and touch-screen (26) is connected with CPU element (7).
3, the numerical control starching machine of band rotary encoder according to claim 1 is characterized in that: also be provided with the integrated package of being made up of input module (1), prime output module (2), back level output module (3), high speed counting module (4), analog quantity input module (5), analog output module (6), CPU element (7), input point (8), output point (9), size demonstration (10), potentiometer (12), current feedback (14), voltage feedback (15) in the switch board; Input module (1) is connected with prime output module (2), back level output module (3) is connected with high speed counting module (4), input point (8) transmits signal to input module (1), prime output module (2) transmits signal to output point (9), back level output module (3) transmits signal to size and shows (10), and potentiometer (12), temperature sensor (13), current feedback (14), voltage feedback (15) link to each other with analog quantity input module (5) respectively; Input module (1), prime output module (2), back level output module (3), high speed counting module (4), analog quantity input module (5), analog output module (6) also are connected with CPU element (7) respectively.
4, the numerical control starching machine of band rotary encoder according to claim 1 is characterized in that: mechanical drives comprises roller motor (16) and knife rest motor (17), roller speed adjusting module (18) and knife rest speed adjusting module (19), roller amplifier (20) and knife rest amplifier (21), Power Regulation voltage regulating module (22); Roller motor (16) is connected with analog output module (6) by roller speed adjusting module (18), roller amplifier (20) according to this; Roller motor (16) is connected with analog output module (6) by roller speed adjusting module (18), roller amplifier (20) according to this; Knife rest motor (17) is connected with analog output module (6) by knife rest speed adjusting module (19), knife rest amplifier (21) according to this; Primary heater (24) is connected with analog output module (6) by Power Regulation voltage regulating module (22); Auxiliary heater (25) is connected with analog output module (6) by auxiliary voltage regulating module (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420017859 CN2688498Y (en) | 2004-04-23 | 2004-04-23 | Digitally controlling dresser with rotary encoder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420017859 CN2688498Y (en) | 2004-04-23 | 2004-04-23 | Digitally controlling dresser with rotary encoder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2688498Y true CN2688498Y (en) | 2005-03-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420017859 Expired - Fee Related CN2688498Y (en) | 2004-04-23 | 2004-04-23 | Digitally controlling dresser with rotary encoder |
Country Status (1)
| Country | Link |
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| CN (1) | CN2688498Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100430849C (en) * | 2005-12-14 | 2008-11-05 | 东方电气集团东方汽轮机有限公司 | Control system and method for economical NC machine tool |
-
2004
- 2004-04-23 CN CN 200420017859 patent/CN2688498Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100430849C (en) * | 2005-12-14 | 2008-11-05 | 东方电气集团东方汽轮机有限公司 | Control system and method for economical NC machine tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |