CN2681319Y - An alloy electrode - Google Patents
An alloy electrode Download PDFInfo
- Publication number
- CN2681319Y CN2681319Y CN 200420005440 CN200420005440U CN2681319Y CN 2681319 Y CN2681319 Y CN 2681319Y CN 200420005440 CN200420005440 CN 200420005440 CN 200420005440 U CN200420005440 U CN 200420005440U CN 2681319 Y CN2681319 Y CN 2681319Y
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- CN
- China
- Prior art keywords
- alloy
- mercury
- electrode
- metal jacket
- expansion
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- Expired - Fee Related
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 63
- 239000000956 alloy Substances 0.000 title claims abstract description 63
- 229910052751 metal Inorganic materials 0.000 claims abstract description 25
- 239000002184 metal Substances 0.000 claims abstract description 25
- 229910000645 Hg alloy Inorganic materials 0.000 claims description 18
- 239000004020 conductor Substances 0.000 claims description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 abstract description 22
- 229910052753 mercury Inorganic materials 0.000 abstract description 22
- 239000000463 material Substances 0.000 abstract description 9
- 239000010936 titanium Substances 0.000 description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 9
- 239000011521 glass Substances 0.000 description 5
- 229910052761 rare earth metal Inorganic materials 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- -1 titanium zirconium rare earth Chemical class 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- 229910003271 Ni-Fe Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000011812 mixed powder Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910007116 SnPb Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 229910001093 Zr alloy Inorganic materials 0.000 description 2
- 238000005267 amalgamation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 229910000497 Amalgam Inorganic materials 0.000 description 1
- 229910000952 Be alloy Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910018107 Ni—Ca Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- KHYBPSFKEHXSLX-UHFFFAOYSA-N iminotitanium Chemical compound [Ti]=N KHYBPSFKEHXSLX-UHFFFAOYSA-N 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- QNZFKUWECYSYPS-UHFFFAOYSA-N lead zirconium Chemical compound [Zr].[Pb] QNZFKUWECYSYPS-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910001000 nickel titanium Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
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Abstract
The utility model relates to an alloy electrode, belonging to the component field of electron optics devices. The alloy electrode is composed of a metal sleeve, a fixed expansion coefficient alloy wire, a metal conducting wire and an alloy component made from one kind of material or two or three kinds of materials in mercury releasing alloy, mercury absorbing alloy and gas sucking alloy. The alloy component is positioned in the metal sleeve and one end of the fixed expansion coefficient alloy wire is connected with the metal sleeve and the other end is connected with the metal conducting wire. The electrode can release mercury and absorb the harmful gas and the excess mercury in the lamp pipe. The utility model has excellent electron emission performance and can effectively improve the CCFL photoelectric performance.
Description
Technical field:
The utility model relates to a kind of alloy electrode, belongs to the part field of electron-optical arrangement.
Background technology:
CCFL (Cold Cathode Fluorescent Lamp-CCFL) is mainly used in the backlight of LCD liquid crystal display notebook computer, console display, color TV, instrument, instrument, also extensively is disposed at the light source of scanner, facsimile machine, photocopier; Be applied to use and applications such as high-rise building residence imports and exports safety direction board, emergency light, indoor senior artistic decoration, night trail guide, solar lawn street lamp, the high pressure of configuration, high frequency electric source make fluorescent tube have light intensity, even, soft, characteristics such as do not glimmer.Because its power saving, brightness is big, the life-span is long, volume is little, can make multiple shape, so demand is enlarging day by day.
Present CCFL electrode structure is hollow nickel cup electrode, and hollow nickel cup connects the wire of certain coefficient of expansion, and this wire is that electrode and glass tube merge the coupling part, decides the coefficient of expansion other end wiry and is connected with plain conductor.In view of the present situation of CCFL electrode, there are some problems in the CCFL fluorescent tube on production technology:
1. current C CFL lighting tube production technology is the amalgamation gold bar of packing in the lamp tube electrode outer end, after the mercury bar discharges mercury, need add the glass tube of thermal cut-out dress mercury bar, produce venting, spread in fluorescent tube, vacuum degree and argon filling purity in the influence pipe cause the fluorescent tube photoelectric properties to descend.
2. existing CCFL lamp tube ends is equipped with hollow nickel cup electrode, and down, can't eliminate in working order by the foreign gas that metal electrode produces in fluorescent material, the glass tube for fluorescent tube.
3. after using mercury bar technology to inject mercury, during CCFL work, fluorescent material, glass tube can absorbed portion mercury, and the mercury of minimizing can not get replenishing, and makes the fluorescent tube light decay become big, has influenced the life-span of fluorescent tube.
Thereby keeping the generation of vacuum degree, purity inert gas, minimizing foreign gas in the fluorescent tube, also can in time replenishing mercury is the key that improves the CCFL overall performance, as the electrode of critical component, in the solution of the problems referred to above, important function is arranged.
The utility model content:
The purpose of this utility model is to provide a kind of alloy electrode.
Described alloy electrode, by release mercury alloy, inhale one or both or three kinds of alloy components of making, metal jackets in mercury alloy and the getter alloy, decide coefficient of expansion alloy silk, plain conductor is formed, described alloy component places in the metal jacket, an end of deciding coefficient of expansion alloy silk is connected with the metal jacket, and the other end of deciding coefficient of expansion alloy silk is connected with plain conductor.
Metal jacket in this alloy electrode is the tubular of a both ends open or an end opening or the cup-shaped of an end opening; The cross section of metal jacket is circle, rectangle or polygon.
Alloy component in the above-mentioned alloy electrode is bulk or strip.In the practical application, preferred bulk alloy parts are cylindric or circular.When using the strip alloy component, preferred strip alloy component is that a spiral is thread.
The metal jacket must meet the electrovacuum instructions for use, vertically open seam or seamless can be arranged, and length is 2~6mm.The metal sheath material can be alloys such as stainless steel, nickel, molybdenum, tantalum, titanium, nickel-clad iron.
Release mercury alloy, for titanium amalgamation bronze, zirconium alloy, zirconium Al rare earth alloy, zirconium lead amalgam powder is one kind of or the mixed-powder of several arbitrary proportions, the particle size average is less than or equal to 100 orders.
Getter alloy is titanium zirconium rare earth alloy, zirconium alloy, zirconium Al rare earth alloy, zirconium vanadium iron nickel alloy, and its particle size average is less than or equal to 120 orders, can be the mixture of above-mentioned single or multiple arbitrary proportion alloy.
Inhale mercury alloy, be one or more the arbitrary proportion mixed-powders formed in indium, tin, lead, bismuth, calcium, the aluminium.
In the practical application, can be as required, select one or both or three kinds in above-mentioned three kinds of alloys, m ut f pulv, release mercury alloy: getter alloy: the weight ratio of inhaling between the mercury alloy is 1~1.5: 1~0.2: 0.1~0.02, and the powder pressure forms piece or strip places in the metal jacket; Alloy component also can be made as wire and place in the metal jacket, fixes by engaging or elastic deformation.During filling, should satisfy alloy powder and be fixed in the jacket, and should not be full of the inner space of canning tube, must leave 10~80% space, so that the emission of the electronics during lamp works.
The metal jacket is weldingly connected with an end of deciding coefficient of expansion alloy silk, and the other end of deciding coefficient of expansion alloy silk links to each other with welded wire.As shown in Figure 1.
Decide coefficient of expansion alloy silk and have the identical coefficient of expansion with the glass material of CCFL fluorescent tube.
The utlity model has following advantage:
1. owing to containing, alloy electrode described in the utility model releases mercury alloy, can discharge the mercury of capacity behind the employing coreless induction furnace induction heating, cooperate and inhale mercury alloy, discharge excessive mercury and also can be absorbed by the suction mercury alloy, so can release mercury by accurate quantification, the stable state when guaranteeing CCFL work.
2. used up mercury during lamp works can be emitted by inhaling the mercury that mercury alloy absorbed, and the mercury in the fluorescent tube is replenished, and can keep the operating state of fluorescent tube the best.
3. because the operation of release mercury is to carry out in fluorescent tube, the complexity in the time of can reducing to make on the one hand shortens Production Time, can also reduce the unnecessary mercurous discarded object that production process produces on the other hand.
Fluorescent tube quit work and lamp tube service life at the end, mercury vapour is absorbed by low-melting-point metal and solidifies in the fluorescent tube, scatters thereby eliminated liquid mercury, has improved the difficulty of recovery operation, helps environmental protection.
5. include getter alloy in the electrode described in the utility model, so fluorescent tube in working order down, electrode can absorb oxygen, nitrogen, hydrogen, carbide isoreactivity gas residual or that produce in the fluorescent tube, the lamp works time is long more, the electrode getter action is obvious more, thereby can guarantee that lamp works is stable, high briliancy, long-life, be far superior to not have the CCFL fluorescent tube of getter alloy.
Description of drawings:
Fig. 1 is the schematic cross-section of the utility model embodiment.
1: release mercury alloy
2: getter alloy
3: inhale mercury alloy
4: the metal jacket
5: decide coefficient of expansion alloy silk
6: wire
Embodiment:
It below is the particular content of the utility model embodiment 1-12.
As shown in Figure 1, metal jacket 4 is a cylinder, inside is placed with the pressure caking of the mixed-powder of releasing mercury alloy 1, getter alloy 2 and inhaling mercury alloy 3, and metal jacket 4 is weldingly connected with an end of deciding coefficient of expansion alloy silk 5, and the other end and the wire 6 of deciding coefficient of expansion alloy silk 5 are weldingly connected.Electrode size, structure, jacket material, caliber, three kinds of alloy species, ratio and effects are as shown in the table.
Embodiment | Electrode size structure (mm) | The jacket material | Caliber | Electrode built-in material content (%) | Release mercury amount mg | Effect hrs | |||||||
A | A | B | B | C | C | Release mercury alloy | Getter alloy | Inhale mercury alloy | |||||
1 | 2.0 | 3.3 | 0.6 | 4.0 | 0.4 | 16 | Ni | 3.0 | Ti 3Hg 46 | Zr 3Al 2 46 | InSnBi 8 | ≥2 | >3 ten thousand |
2 | 1.6 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Ni-Fe | 2.6 | Ti 3Hg 30 | Zr 3Al 2 60 | SnBiPb 10 | ≥2 | >3 ten thousand |
3 | 1.4 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Ni-Fe | 2.4 | Ti 3Hg 40 | Zirconium rare earth 40 | InSnBi 20 | ≥1.5 | >3 ten thousand |
4 | 1.2 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Ni-Fe | 2.2 | Ti 3Hg 20 | Zr 5Al 3 70 | SnZnFe 10 | ≥1.5 | >3 ten thousand |
5 | 1.0 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Ni-Ti | 2.0 | Ti 3Hg 20 | Zr 3Al 2 72 | SnPb 8 | ≥1.0 | >3 ten thousand |
6 | 0.8 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Ni-Ca | 1.6 | Ti 3Hg 15 | Zr 5Al 3 75 | InSnPb 10 | ≥1.0 | >3 ten thousand |
7 | 2.0 | 3.3 | 0.6 | 4.0 | 0.4 | 16 | Mo | 3.0 | Ti 3Hg 46 | Zr 3Al 2 46 | InSnBi 8 | ≥2 | >3 ten thousand |
8 | 1.6 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Mo | 2.6 | Ti 3Hg 30 | Zr 3Al 2 60 | SnBiPb 10 | ≥2 | >3 ten thousand |
9 | 1.4 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Mo | 2.4 | Ti 3Hg 40 | Zirconium rare earth 40 | InSnBi 20 | ≥1.5 | >3 ten thousand |
10 | 1.2 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Mo | 2.2 | Ti 3Hg 20 | Zr 5Al 3 70 | SnZnFe 10 | ≥1.5 | >3 ten thousand |
11 | 1.0 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Mo | 2.0 | Ti 3Hg 20 | Zr 3Al 2 72 | SnPb 8 | ≥1.0 | >3 ten thousand |
12 | 0.8 | 3.0 | 0.6 | 3.0 | 0.4 | 17 | Mo | 1.6 | Ti 3Hg 15 | Zr 5Al 3 75 | InSnPb 10 | ≥1.0 | >3 ten thousand |
Claims (6)
1, a kind of alloy electrode, it is characterized in that described by release mercury alloy, inhale one or both or three kinds of alloy components of making, metal jackets in mercury alloy and the getter alloy, decide coefficient of expansion alloy silk, plain conductor is formed, described alloy component places in the metal jacket, an end of deciding coefficient of expansion alloy silk is connected with the metal jacket, and the other end of deciding coefficient of expansion alloy silk is connected with plain conductor.
2, alloy electrode according to claim 1 is characterized in that described metal jacket is the tubular of a both ends open or an end opening or the cup-shaped of an end opening.
3, alloy electrode according to claim 2 is characterized in that the cross section of described metal jacket is circle, rectangle or polygon.
4,, it is characterized in that described alloy component is bulk or strip according to claim 1 or 2 or 3 described alloy electrodes.
5, alloy electrode according to claim 4 is characterized in that described bulk alloy parts are cylindric or circular.
6, alloy electrode according to claim 4 is characterized in that described strip alloy component is that a spiral is thread.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200420005440 CN2681319Y (en) | 2004-03-02 | 2004-03-02 | An alloy electrode |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200420005440 CN2681319Y (en) | 2004-03-02 | 2004-03-02 | An alloy electrode |
Publications (1)
Publication Number | Publication Date |
---|---|
CN2681319Y true CN2681319Y (en) | 2005-02-23 |
Family
ID=34605793
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 200420005440 Expired - Fee Related CN2681319Y (en) | 2004-03-02 | 2004-03-02 | An alloy electrode |
Country Status (1)
Country | Link |
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CN (1) | CN2681319Y (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102074450A (en) * | 2009-11-05 | 2011-05-25 | 优志旺电机株式会社 | Short arc discharge lamp |
-
2004
- 2004-03-02 CN CN 200420005440 patent/CN2681319Y/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102074450A (en) * | 2009-11-05 | 2011-05-25 | 优志旺电机株式会社 | Short arc discharge lamp |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
ASS | Succession or assignment of patent right |
Owner name: BEIJING TE JIN DIAN VACUUM TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: CHEN YUTIAN Effective date: 20050826 |
|
C41 | Transfer of patent application or patent right or utility model | ||
TR01 | Transfer of patent right |
Effective date of registration: 20050826 Address after: 100088 No. 39 middle third ring road, Beijing Patentee after: Beijing tejin Vacuum Electronic Technology Co. Ltd. Address before: 100088, No. 511, North Ring Road, Beijing, room 39 Patentee before: Chen Yutian |
|
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |