CN2674440Y - Medium gasoline vehicle steady-state load working condition pollutant discharge detector - Google Patents

Medium gasoline vehicle steady-state load working condition pollutant discharge detector Download PDF

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Publication number
CN2674440Y
CN2674440Y CN 03265813 CN03265813U CN2674440Y CN 2674440 Y CN2674440 Y CN 2674440Y CN 03265813 CN03265813 CN 03265813 CN 03265813 U CN03265813 U CN 03265813U CN 2674440 Y CN2674440 Y CN 2674440Y
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China
Prior art keywords
chassis dynamometer
main control
gas
control computer
console
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Expired - Lifetime
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CN 03265813
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Chinese (zh)
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刘昭度
姚圣卓
马岳峰
齐志权
胡剑威
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Driveway Shandong Detection Technology Co ltd
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Beijing Jinkaixing Technologies Co ltd
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Abstract

The utility model relates to a medium gasoline vehicle steady-state load working condition pollutant discharge detector, which comprises a chassis dynamometer and a console. A main control computer and a five-gas analyzer connected with the main control computer are placed in the console, a printer and a display are placed on the console, and the printer and the display are respectively connected with the main control computer. The chassis dynamometer adopts a German MAHAASMPplus type chassis dynamometer which is connected to the serial port of the main control computer; the chassis dynamometer is provided with a static calibration device with underground installation and two-way rotating detection; a drive motor is provided with a speed control assembly with adjustable frequency; an air compressor is connected with the chassis dynamometer through an air passage; one end of a sampling system is inserted in the exhaust pipe of the vehicle, and the other end is connected with the five-gas analyzer; an engine tachometer is installed on the five-gas analyzer. The detector has advantages of reasonable configuration, stable performance, perfect function, accurate detection, high efficiency, favorable repeatability and safe and convenient use.

Description

Medium-sized gasoline car static loading working condition pollutant emission pick-up unit
Technical field
The utility model relates to tail-gas from gasoline automobiles pollutant emission pick-up unit, especially a kind of medium-sized gasoline car static loading working condition pollutant emission pick-up unit.
Background technology
At present, the technology status based on the medium-sized gasoline car static loading working condition pollutant emission pick-up unit of MAHA ASM P Plus type chassis dynamometer and MAHA MGT 5 five gas analyzers is zero.
The medium-sized gasoline car static loading working condition pollutant emission pick-up unit of domestic other configuration of employing exists the loading power error big, and test car speed is inaccurate, CO, CO 2, HC, NO and O 2Concentration detect poor repeatability, the environment weather parameter can not be gathered in real time, the problem of poor reliability.
The utility model content
The purpose of this utility model is in order to solve the problem that existing medium-sized gasoline car static loading working condition pollutant emission pick-up unit exists, a kind of stable performance is provided, detect accurately good reproducibility, the medium-sized gasoline car static loading working condition pollutant emission of reliable quality pick-up unit.
Pick-up unit described in the utility model comprises chassis dynamometer and operator's console.Five gas analyzers that in operator's console, are placed with main control computer and connect with it, on operator's console, be placed with printer and display, printer and display connect with main control computer respectively, described chassis dynamometer adopts German MAHA ASM P Plus chassis dynamometer, be connected on the serial ports of main control computer, has the static demarcating device, absorption maximum power is 200kW, the highest test speed of a motor vehicle is 200km/h, mechanical rotation inertia is 907kg, the ground mo(u)ld bottom half is installed, and the test axle heavily is 5.5 tons, two-way rotation test, drive motor has RHVC, power is 2.5kW, and air compressor connects with chassis dynamometer by gas circuit, and an end of sampling system inserts in the gas outlet of automobile, the other end connects with five gas analyzers, the meteorological card of engine speed meter and intelligence is installed on five gas analyzers, is provided with cooling blower in the dead ahead of tested vehicle, its front upper place is provided with swamper's instrument.
Described five gas analyzers have CO, CO 2, HC, NO and O 2Sensor.
Pick-up unit stable performance described in the utility model, perfect in shape and function detects accurately, the efficient height, good reproducibility, safe in utilization, convenient, the medium-sized gasoline car static loading working condition pollutant emission of reliable quality pick-up unit.
Description of drawings
Fig. 1 is a pick-up unit structural representation described in the utility model;
Fig. 2 is the structural drawing of chassis dynamometer;
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 is the gas circuit structure figure of five gas analyzers;
Fig. 5 is pollutant emission detection computations machine operation control block diagram.
Below in conjunction with accompanying drawing pick-up unit described in the utility model is further specified.
Embodiment
Referring to Fig. 1, pick-up unit described in the utility model comprises chassis dynamometer 6 and operator's console 9.Five gas analyzers 13 that in operator's console 9, are placed with main control computer 10 and connect with it, on operator's console 9, be placed with printer 11 and display 12, printer 11 and display 12 connect with main control computer 10 respectively, described chassis dynamometer 6 adopts German MAHA ASMP Plus chassis dynamometer, be connected on the serial ports of main control computer, has the static demarcating device, absorption maximum power is 200kW, and the highest test speed of a motor vehicle is 200km/h, and mechanical rotation inertia is 907kg, the ground mo(u)ld bottom half is installed, the test axle heavily is 5.5 tons, two-way rotation test, and drive motor has RHVC, power is 2.5kW, and diameter of cylinder is 217mm.Inertia simulation can have the quality between simulation (907~2722) kg under the load of the test vehicle speed range of (0~22.5) km/h and minimum 18.6kW, produce (0~1.47) m/s 2The ability of acceleration.Air compressor 3 connects with chassis dynamometer 6 by gas circuit, and an end of sampling system 8 inserts in the gas outlet of automobile, and the other end connects with five gas analyzers 13, engine speed meter and intelligent gas is installed to card 14 on five gas analyzers.Be provided with cooling blower 2 in the dead ahead of tested vehicle 7, the front upper place of tested vehicle is provided with swamper's instrument 1.
Described engine speed meter comprises rotating speed card and induction speed probe composition, is used to measure engine speed.Induction speed probe can be installed in optional position in the engine ignition circuit, and the rotating speed card is installed in five gas analyzers.The utility model adopts engine rotational speed signal and CO, the CO of German MAHA engine speed meter 2, HC, NO and O 2Concentration signal send to main control computer together, guaranteed the synchronism of engine rotational speed signal and pollutant levels signals collecting.Response time, accuracy was ± 3% less than 0.5 second.
The meteorological cartoon excess temperature of described intelligence sensor, barometric pressure sensor and relative humidity sensor measure environment temperature, atmospheric pressure and relative humidity data.Meteorological card is installed in five gas analyzers, and the concentration signal of environment weather parameter signal and pollutant sends to main control computer together, has guaranteed the synchronism of environment weather parameter signal and pollutant levels signals collecting.Meteorological card described in the utility model adopts the meteorological card of German MAHA intelligence, its relative humidity range ability is (5~95) %, accuracy is full scale ± 3%, the temperature range ability is (18~60) ℃, accuracy is ± 1.7 ℃, the atmospheric pressure range ability is (80~110) kPa, and when environment temperature was (2~43) ℃, accuracy was ± 3%.
Described chassis dynamometer is used for tested vehicle is carried out Loading Control and speed detection, after control module sends instruction, torque responsive reaches 90% of desired value in 200ms, reach more than 98% of desired value in the 300ms, and the peak torque buckles does not exceed 25% of desired value.The load accuracy is ± 0.2kW, the speed accuracy is ± 0.1km/h, load power when being 11kW the coasting time error be not more than ± 2%, when other loads power the coasting time error be not more than ± 4%, become and load coasting time, static demarcating and the accuracy of loading response time and all satisfy U.S. BAR 97 authentication techniques and require and the requirement of Beijing environmental protection pattern authentication techniques.U.S. BAR 97 authentication and Beijing environmental protection type approvals have been passed through.Programming operations, the communication of RS232 agreement.Developed in the operation control software preheating relevant, static demarcating, parasitic power test with chassis dynamometer, permanent load slide test, variable load slide test, response time test, perseverance turn round adjustings, constant speed regulate, cross load protection, rotating speed protection, overheating protection and over-voltage protection function module, thereby guaranteed the accuracy and the stability of loading of chassis dynamometer power and test car speed.
For clarity sake, below its structure is simply introduced.Referring to Fig. 2 and Fig. 3, the master rotor of chassis dynamometer, auxiliary cylinder 16,20,25 and 27 by bearings on framework 30, a left side, right master rotor 16 and 20 connects together by shaft coupling 18, auxiliary cylinder 25 and 27 connects together by drive motor 17 and shaft coupling 26, main, auxiliary cylinder links by belt transmission 24, RHVC 33 is regulated the rotating speed of drive motor 17, eddy current absorption dynamometer 22 links by shaft coupling 21 and master rotor, speed probe 28 is installed in the outer end of master rotor 16, framework 30 both sides respectively have 5 holes 15, be used to install position-limited wheel 29, when tested vehicle moves on cylinder, need overcome the braking power that applies by eddy current absorption dynamometer 22, measure the speed of cylinder by speed probe 28.
Described five gas analyzers have CO, CO 2, HC, NO and O 2Sensor is used for detecting tail gas CO, CO 2, HC, NO and O 2Concentration.The utility model adopts Germany to adopt MAHA MGT 5 five gas analyzers, and its principle is: CO, HC and CO 2Adopt not beam split infrared method, NO and O 2Adopt electrochemical process.Range ability and accuracy are: HC is (0~2000) * 10 in range ability -6The time, relative accuracy is ± 3%, absolute accuracy is 4ppmh, is (2001~5000) * 10 in range ability -6The time, relative accuracy is ± 5%, is (5001~9999) * 10 in range ability -6The time, relative accuracy is ± 10%; When CO was (0.00~10.00) % in range ability, relative accuracy was ± 3%, and absolute accuracy is 0.02%, and when range ability was (10.01~14.00) %, relative accuracy was ± 5%; CO 2When range ability was (0.1~16.0) %, relative accuracy was ± 3%, and absolute accuracy is 0.3%, and when range ability was (16.01~18.00) %, relative accuracy was ± 5%; NO is (0~4000) * 10 in range ability -6The time, relative accuracy is ± 4%, absolute accuracy is 25 * 10 -6, be (4001~8000) * 10 in range ability -6The time, relative accuracy is ± 8%; O 2When range ability was (0.0~25.0) %, relative accuracy was ± 5%, and absolute accuracy is 0.1%.Repeatability is: HC is (0~1400) * 10 in range ability -6The time, relative error is ± 2%, absolute error is 3ppmh, is (1401~2000) * 10 in range ability -6The time, relative error is ± 3%; When CO was (0.00~7.00) % in range ability, relative error was ± 2%, and absolute error is 0.02%, and when range ability was (7.01~10.00) %, relative error was ± 3%; CO 2When range ability was (0.0~10.0) %, relative error was ± 2%, and absolute error is 0.1%, and when range ability was (10.01~16.00) %, relative error was ± 3%; NO is (0~4000) * 10 in range ability -6The time, relative error is ± 3%, absolute error is 20 * 10 -6O 2When range ability was (0.0~25.0) %, relative error was ± 3%, and absolute error is 0.1%.The T90 rising response time is: HC, CO and CO 2Less than 3.5 seconds, NO was less than 4.5 seconds, O 2Less than 7.5 seconds.The T10 decline response time is: HC, CO and CO 2Less than 3.7 seconds, NO was less than 4.7 seconds, O 2Less than 7.7 seconds.Other performance is diluted as anti-, anti-electromagnetic interference (EMI), and anti-vibrating and impact, the HC residual quantity is hung up, zero point drift, the drift of span point, propane equivalent coefficient, inert gas is interfered, the air-flow low discharge, and air-flow sensitivity is all satisfied U.S. BAR 97 authentication techniques and is required and the requirement of Beijing environmental protection pattern authentication techniques.Passed through Beijing environmental protection type approval.The communication of LON TALKS agreement.Developed functional modules such as the preheating relevant, leakage rate inspection, zeroing, the surrounding air HC determination of residual amount, the sampling system HC determination of residual amount, blowback, zero gas demarcation, high range demarcation, lower range demarcation in the operation control software, thereby guaranteed that five gas analyzers are to CO, CO with five gas analyzers 2, HC, NO and O 2The accuracy and the stability of concentration analysis.
Introduce its gas circuit structure below, referring to Fig. 4, during the pollutant emission measurement of concetration, tail gas sample gas enters moisture trap 34 from sample gas inlet 35, enters CO, CO by aspiration pump 59 suctions through two-position three way magnetic valve 61 and 42, filter cleaner 43 2Measure these three kinds of pollutant levels with HC sensor 44, behind threeway 50 and 45, enter O respectively again 2Sensing 41 and NO sensor 48 are measured O 2With the concentration of NO, the sample gas of measured mistake outside exporting 46 and 47 discharge machines, unwatering pump 37 runnings simultaneously, isolated water outside the filter cleaner 36 and the 38 discharge machines of outlet.High range standard gas timing signal, solenoid valve 56,57,58 and 61 powers on, and connects the 2nd gas circuit of demarcating mouth 51 and each sensor, and high range standard gas is demarcated mouth 51 from the 2nd and is advanced, and successively enters CO, CO through aspiration pump 59, solenoid valve 42 and filter cleaner 43 2With HC sensor 44, O 2Sensor 41 and NO sensor 48 couples of CO, CO 2, HC, O 2Demarcate with the concentration of NO.Lower range standard gas timing signal, solenoid valve 56,57 and 61 powers on, and has connected the 1st gas circuit of demarcating mouth 52 and each sensor, and lower range standard gas enters through aspiration pump 59, solenoid valve 42 and filter cleaner 43 from the 1st demarcation mouth 52 and successively enters CO, CO 2With HC sensor 44, O 2Sensor 41 and NO sensor 48 couples of CO, CO 2, HC, O 2Demarcate with the concentration of NO.Zero standard gas timing signal, solenoid valve 56 and 61 powers on, and has connected the gas circuit of zero gas demarcation mouth 53 and each sensor, and zero standard gas enters through aspiration pump 59, solenoid valve 42 and filter cleaner 43 priorities from demarcation mouth 53 and enters CO, CO 2With HC sensor 44, O 248 pairs of zero gas of sensor 41 and NO sensor are demarcated.During the surrounding air measurement, solenoid valve 61 powers on, and has connected the gas circuit of surrounding air measurement mouth 54 with each sensor, and surrounding air enters through aspiration pump 59, solenoid valve 42, filter cleaner 43 and 55 priorities from measurement mouth 54 and enters CO, CO 2With HC sensor 44, O 2Sensor 41 and NO sensor 48 couples of CO, CO 2, HC, O 2Measure with the concentration of NO.When carrying out blowing function, solenoid valve 40 and 61 powers on, connected the gas circuit of compressed air inlet 39 with the inlet 35 of tail gas sample gas, cut off the gas circuit that enters each sensor, pressurized air 39 is discharged through solenoid valve 40, threeway 63, moisture trap 34, tail gas sample gas inlet 35 to sample lines and sampling probe from entering the mouth.
Referring to Fig. 5, the Lifter Raised of operating control procedure instruction chassis dynamometer, tested vehicle reaches chassis dynamometer, falls lifting jack.At the tested information of vehicles of information of vehicles input interface typing of operating control procedure,, determine the braking power and the emission limit of the eddy current absorption dynamometer of chassis dynamometer according to tested information of vehicles.Tested vehicle moves on chassis dynamometer with the BASM5024 operating mode, and operating control procedure is gathered and write down the speed of a motor vehicle in real time, loads NO, CO, the CO of power, engine speed, tail gas sample gas 2, HC and O 2Concentration, environment temperature, atmospheric pressure, relative humidity data.In BASM5024 operating mode testing process, fuel type that uses according to tested vehicle and environment weather parameter are calculated dilution correction factor and humidity correction factor in real time with NO, CO, CO to gathering 2Carry out corrected Calculation with HC concentration.To each device talk situation, continuous 2 seconds of the speed of a motor vehicle is overproof, and speed of a motor vehicle accumulative total 5 seconds is overproof, load continuous 2 seconds overproof, it is overproof to load accumulative total 5 seconds, to gasoline vehicle CO+CO 2<6%, to other fuel vehicle CO+CO 2<4%, engine speed is overproof, sample gas low discharge, and the working condition measurement time, tested vehicle operation state, tested vehicle utilization situation is carried out testing process and is monitored in real time.If the discontented sufficient requirement of arbitrary monitoring project, the zero setting again of BASM5024 operating mode, image data not, test restarts, and detects requirement condition until satisfying the BASM5024 operating mode.In total test duration, qualified if the discharging of the BASM5024 operating mode of tested vehicle detects, detection stops, and judges that this car discharging is qualified.If it is defective that the discharging of the BASM5024 operating mode of tested vehicle detects, carry out the BASM2540 operating mode and detect.Under this operating mode, operating control procedure loads eddy current absorption dynamometer according to the BASM2540 operating mode, gathers, writes down, calculates the same with the BASM5024 operating mode with the project of monitoring in real time.If it is qualified that the BASM2540 operating mode detects, judge that this car discharging is qualified, otherwise be defective.After detecting end, print examining report, rise lifting jack, tested vehicle withdraws from chassis dynamometer, or carries out next car discharging and detect, or closes detection system.
Operation control software described in the utility model is based on full simplified form of Chinese Character interface and Microsoft's Window platform, has directly to enter inspection procedure, Environmental Protection Agency's authentication marks, the device authentication numbering, chassis dynamometer loads, data acquisition, communications setting, work order, device responds, equipment, tested vehicle and testing process state show, maloperation prompting, information of vehicles inquiry, typing and record, clock setting, safe operation, locking and release, three grades of password setting, testing process monitoring, engine speed checking, the equipment preheating, self check and demarcation, chassis dynamometer slides test, the blowback time set, license plate number is imported flexibly, detects serial number and generates the dual-fuel automobile fast detecting automatically, continuous detecting, test data are calculated and are revised the day-to-day operation daily record, database, statistical report form can be changed parameter list, the data field summary, the emission limit inquiry, emission result is judged, print screen, examining report is printed, help file, and A coils backup, training pattern, functions such as detection of fuel tank cap sealing and flexible upgrading.Meet the requirement of " the gasoline car static loading working condition pollutant emission computer control testing regulations " of DB11/122-2000 " the gasoline car stable state loads pollutant emission standard " and Beijing Environmental Protection Agency.Operation control software comprises pollutant emission testing process monitoring project in real time: continuous 2 seconds of each device talk situation, the speed of a motor vehicle are overproof, speed of a motor vehicle accumulative total 5 seconds is overproof, load continuous 2 seconds overproof, load accumulative total 5 seconds overproof, to gasoline vehicle CO+CO 2<6%, to other fuel vehicle CO+CO 2<4%, overproof, the sample gas low discharge of engine speed, working condition measurement time, tested vehicle operation state, tested vehicle utilization situation have guaranteed that discharging detects quality.Operation control software is multiple functional perfect, stable performance, and reliable in quality, test operates steadily automatically, and friendly interface is easy to operate, is easy to learn and use, and the symbol of use and unit are according to the ISO standard.
The communication cable of MAHA ASM P Plus type chassis dynamometer is received on the serial ports of main control computer, and main control computer is gathered moment, rotating speed and time data in real time and chassis dynamometer is loaded.Meteorological card of MAHA intelligence and engine speed card are installed in five gas analyzers by communication port respectively, and speed probe is installed on the engine ignition circuit.One end of sampling system inserts in the gas outlet of automobile, and the other end is connected with five gas analyzers, and the tail gas sample gas of automobile is through the aspiration pump suction of five gas analyzers, by CO, CO 2, HC, NO and O 2Sensor carries out measurement of concetration.The communication cable of five gas analyzers links to each other with the USB port of main control computer, and main control computer is gathered CO, CO in real time 2, HC, NO and O 2Concentration data, engine speed data, ambient temperature data, atmospheric pressure data and envionmental humidity data.Air compressor links to each other with the Lifting air sac of chassis dynamometer by gas circuit, for the lifting action of chassis dynamometer lifting jack provides power.Operation control software loads pollutant emission detection rules according to the gasoline car stable state chassis dynamometer, five gas analyzers, engine speed meter, the meteorological card of intelligence and printer is operated, and realizes the detection of gasoline car static loading working condition pollutant emission.
The testing process of pick-up unit described in the utility model is as follows:
The driving wheel of tested vehicle 7 places on the chassis dynamometer 6, control lifting jack 19 liftings of chassis dynamometer 6 by operation control software through gas circuit 5 from the pressurized air of air compressor 3, cooling blower 2 is positioned at the dead ahead of tested vehicle 7, swamper's instrument 1 is positioned at the front upper place of tested vehicle 7, the rotating speed card of engine speed meter is installed in five gas analyzers 13, its speed probe 4 is installed on the engine ignition circuit of tested vehicle 7, the probe of sampling system 8 inserts in the gas outlet of tested vehicle 7, meteorological card 14 is installed in five gas analyzers 13, the tach signal that five gas analyzers 13 receive from engine speed sensor 4, from the environment weather signal of meteorology card 14 with from the pollutant sample gas of sampling system 8.
In whole testing process, the concentration signal of environment weather parameter signal and pollutant sends to main control computer together, has guaranteed the synchronism of environment weather parameter signal and pollutant levels signals collecting.The tail gas sample gas of automobile is through the aspiration pump suction of five gas analyzers, by CO, CO 2, HC, NO and O 2Sensor carries out measurement of concetration.Air compressor 3 links to each other with the Lifting air sac of chassis dynamometer by gas circuit 5, for the lifting action of chassis dynamometer lifting jack provides power.Operation control software loads pollutant emission detection rules according to the gasoline car stable state chassis dynamometer, five gas analyzers, engine speed meter, the meteorological card of intelligence and printer is operated, and realizes the detection of gasoline car static loading working condition pollutant emission.

Claims (3)

1, medium-sized gasoline car static loading working condition disposal of pollutants pick-up unit comprises chassis dynamometer (6) and operator's console (9), it is characterized in that in operator's console (9), being placed with main control computer (10) and connected five gas analyzers (13), on operator's console (9), be placed with printer (11) and display (12), printer (11) is connected with main control computer (10) respectively with display (12), described chassis dynamometer (6) adopts German MAHA ASM P Plus chassis dynamometer, be connected on the serial ports of main control computer, has the static demarcating device, absorption maximum power is 200kW, the highest test speed of a motor vehicle is 200km/h, mechanical rotation inertia is 907kg, the ground mo(u)ld bottom half is installed, the test axle heavily is 5.5 tons, two-way rotation test, drive motor has RHVC, power is 2.5kW, air compressor (3) is connected with chassis dynamometer (6) by gas circuit (5), one end of sampling system (8) inserts in the gas outlet of automobile, the other end is connected with five gas analyzers (13), the engine speed meter is installed on five gas analyzers, be provided with cooling blower (2) in the dead ahead of tested vehicle (7), the front upper place is provided with swamper's instrument (1).
2, pick-up unit according to claim 1 is characterized in that described five gas analyzers (13) have CO, CO 2, HC, NO and O 2Sensor.
3, pick-up unit according to claim 1 and 2, it is characterized in that described engine speed meter comprises rotating speed card and induction speed probe, induction speed probe is installed in optional position in the engine ignition circuit, and the rotating speed card is installed in five gas analyzers.
CN 03265813 2003-05-29 2003-05-29 Medium gasoline vehicle steady-state load working condition pollutant discharge detector Expired - Lifetime CN2674440Y (en)

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Application Number Priority Date Filing Date Title
CN 03265813 CN2674440Y (en) 2003-05-29 2003-05-29 Medium gasoline vehicle steady-state load working condition pollutant discharge detector

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107525677A (en) * 2017-10-25 2017-12-29 山东山拖凯泰农业装备有限公司 Detection means is examined in a kind of tractor dynamic power output
CN111279176A (en) * 2017-09-11 2020-06-12 法国大陆汽车公司 Method for facilitating the compliance execution of an emission test for a component emitted by a thermal engine of a motor vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111279176A (en) * 2017-09-11 2020-06-12 法国大陆汽车公司 Method for facilitating the compliance execution of an emission test for a component emitted by a thermal engine of a motor vehicle
CN107525677A (en) * 2017-10-25 2017-12-29 山东山拖凯泰农业装备有限公司 Detection means is examined in a kind of tractor dynamic power output

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