The ultraviolet flame monitoring device
(1) technical field
The utility model relates to a kind of flame monitoring apparatus, is specially a kind of ultraviolet flame monitoring device.
(2) technical background
The flame monitoring apparatus purposes is very extensive, as various be the industrial furnace such as industrial furnace, metallurgical furnace, boiler, pyrolysis furnace, incinerator, heating furnace of fuel with combustion gas, oil, coal dust, the torch of petroleum chemical industry and fire fire-fighting scene etc. all need the details by monitoring grasp flame combustion.This is to enhance productivity and guarantee production safety, and the trouble of anti-fire is in the necessary means of possible trouble.
Traditional flame monitoring apparatus as thermocouple, bimetallic or bulb etc., is to come flame detection by the heat that produces in the monitoring flame combustion process.The time of this class temperature-sensing element reaction in minute.And the discovery of modern flame monitoring apparatus requirement flame failure (as smolder, extinguish, contract fire and fire generation etc.) is with timing second, in time to carry out respective handling.
At present existing multiple contactless flame monitoring apparatus mainly can be divided into optical profile type and camera shooting type.The flame monitoring apparatus of camera shooting type is by the picked-up flame image, carries out image by computer and handles, the stability of judgement flame, shape temperature etc.Though monitoring result is accurate, device is complicated, costs an arm and a leg, and operation requires high, and its application mainly is in the field of study, is difficult to use in the general work occasion.
The optical profile type flame monitoring apparatus has the dissimilar of monitoring visible light, infrared light and ultraviolet light.Industrial furnace has a plurality of burners to form multiple flame region, and the visible light between each flame region reflects mutually, and flame peripheral region (as furnace lining or metallic conduit etc.) also possible Yin Gaowen is luminous.It is the flame detecting device response lag of sensor that these factors make the visible light light-sensitive element, and is difficult to the accurate response flame combustion state.
Infrared radiation in the flame detection, though can reduce the interference of visible light beyond the flame region, heated furnace lining etc. is also sending the strong infrared ray suitable with flame around the flame.This makes that the flame detecting device of infrared ray sensor more is subject to disturb, can't the accurate response flame combustion state.
Amount of ultraviolet irradiation in the flame is directly proportional with flame combustion intensity.When ultraviosensitive UV sensor is received ultraviolet radiation, the pulse signal that output is directly proportional with uitraviolet intensity.External flame monitor adopts this principle mostly, detects the pulse signal power of UV sensor output and monitors the flame combustion situation.Its shortcoming is a UV sensor receiving the interference that the ultraviolet while also can be subjected to X ray, gamma-rays and strong-electromagnetic field, causes misoperation.Generally be to adopt filtering, shaping to handle, this has just reduced the ultraviolet quality of reception, causes general ultraviolet flame sensor can only judge that flame has or not, but can not actual response flame burning situation.Another problem is that UV sensor places the high-temperature region for a long time, and easily aging, the life-span is extremely short, only 6~8 months.Therefore most these type of flame detectors can only be made daylighting at interval, and are out short customs director, open 30~60 seconds passes as 1~2 second.The monitor down periods can't be reacted flame combustion and be changed, and stay very big accident potential.The easy carbon distribution of light inlet window and the coking of this external high-temperature region sensor also influence its operate as normal.
More priorly be, existing flame monitoring apparatus needs near flame when work, generally in 1~3 meter, and the explosion-proof design and the imperfection of device.This just makes the flame monitoring process have unsafe factor to exist.
(3) utility model content
The purpose of this utility model is a kind of ultraviolet flame monitoring device that can telecommute of design, has good explosion-proof, can monitor flame combustion state accurately, in time, neatly.
The ultraviolet flame monitoring device of the utility model design comprises signal picker, UV sensor, signal processing circuit, and signal picker comprises housing, lens, ring cover and bottom.Housing is explosion-proof cylinder, and its top installs convex lens, and ring cover presses lens, and the length of the cross section curve of the field of conjugate action of ring cover and housing meets requirement of explosion proof greater than 20 millimeters.Fixation of sensor circuit board in the housing, the center line of itself and lens coincides.Sensor that receives ultraviolet signal and the pre-process circuit that is attached thereto are arranged on the sensor circuit board.Housing bottom closure casing bottom, the length of the cross section curve of the field of conjugate action of housing and bottom meets requirement of explosion proof greater than 20 millimeters.Explosion-proof fairlead is arranged on the bottom, and the output signal line of sensor circuit board from then on hole is drawn.Lens are in the signal picker case top, and on sensor, sensor receives ultraviolet signal and is converted into level signal output by the circuit that is attached thereto with the ultraviolet rays collection of tested point flame.
Advantage of the present utility model is: 1, signal picker is by explosion-proof criteria design, and each connection place of housing all has greater than 20 millimeters explosion-proof, guarantees safety; 2, signals collecting is at the ultraviolet signal that disturbs in few flame, and assembles and received by special UV sensor through lens, makes this device sensitivity height, to the monitoring of flame accurately and timely; 3, this device still can be worked at 600 meters of distance field, guarantees safety, has more avoided UV sensor at high temperature too fast aging; 4, signal picker can rotate on bracing frame, is convenient to regulate, and aiming needs the place of monitoring; 5, signal picker is connected with the signal transmitting device, the ultraviolet pulse simulation signal of sensor output can be converted to data signal, is connected use with various display unit or control device, is convenient to further expanding and upgrading of this device; 6, but the multiple accessory of this device flexible configuration is applicable to the flame monitoring and the regulation and control of varying environments such as various industrial furnaces, fire fire-fighting and torch; 7, this device is simply small and exquisite, and cost is low, is suitable for popularizing use in various occasions.
(4) description of drawings
Fig. 1 is the structural representation of the utility model ultraviolet flame monitoring device;
Fig. 2 is the block diagram of the utility model ultraviolet flame monitoring device sensor circuit;
Fig. 3 is the utility model ultraviolet flame monitoring device signal transmitting device circuit block diagram;
Fig. 4 is the utility model ultraviolet flame monitoring device signal transmitting device structural representation;
Fig. 5 is the equipped light conducting cylinder structural representation of the utility model ultraviolet flame monitoring device signal picker.
(5) specific embodiment
As shown in Figure 1, this ultraviolet flame monitoring device comprises UV sensor, signal picker, signal processing circuit, and signal picker comprises housing 4, lens 1, ring cover 2 and bottom 8.Housing 4 is explosion-proof cylinder, and there is diameter at its top less than housing external diameter cylindrical boss 3, and convex lens 1 are stuck in this boss 3, and boss has external screw thread on 3 sides, and reach is greater than 20 millimeters.The internal thread of ring cover 2 matches with the external screw thread of boss 3, its internal thread length greater than 20 millimeters, be slightly less than boss 3 external thread lengths.The diameter of bore of ring cover 2 is less than boss 2 internal diameters.Ring cover 2 is tightly connected by screw thread and boss 3, compresses lens 1, and the length of the cross section curve of the field of conjugate action of ring cover 2 and boss 3 meets requirement of explosion proof greater than 20 millimeters.Housing 4 bottom outer rims have length greater than 20 millimeters internal thread, and bottom 8 has the external screw thread that matches with housing 4 bottom external screw threads, and bottom 8 is by screw thread closure casing 4 bottoms, and the length of the cross section curve of the two field of conjugate action meets requirement of explosion proof greater than 20 millimeters.Sensor circuit board 5 is installed in bottom 8 inner faces, and the center line of the center of the sensor on it and lens 1 coincides.Sensor that receives ultraviolet signal and the signal processing circuit that is attached thereto are arranged on the sensor circuit board 5.Leaded hole 9 on the bottom 8, sensor signal lines is drawn thus, and the clamp nut 12 of hollow screws in the fairlead 9, and explosion-proof cushion rubber 10 and sealing ring 11 are arranged at fairlead 9 bottoms, and the explosion-proof cushion rubber 10 of clamp nut 12 compressings makes it to seal fairlead 9.
Form explosion-proof chamber in the fairlead housing 4 of bottom 8, ring cover 2, lens 1 and sealing.
The center line that signal picker housing 4 outer middle side parts install two bearing pins, 6, two bearing pins 6 coincides and intersects vertical with housing 4 center lines.Contraband shape support 7 is enclosed within outside the signal picker housing 4, and two bearing pins 6 are hinged with support 7 two front ends.Signal picker housing 4 can be on support 7 serves as the axle rotation with bearing pin 6.So that the angle of conditioning signal collector, the flame that aiming will detect.
, there is fixed handle 13 at 7 ends of support, is convenient to fix, regulates support 13.When fixed handle 13 vertically is connected with base, can regulate the orientation of monitor, when fixed handle 13 laterally is connected with base, the distance that can regulate monitor and monitored flame.
The circuit block diagram of sensor circuit board 5 comprises that sensor, ultraviolet ray receive drive circuit, pulse driving circuit, pulse analysis gating circuit, counting treatment circuit, ambient noise elimination circuit and output circuit as shown in Figure 2.Ultraviolet ray receives drive circuit and is connected with sensor, and ultraviolet ray receives the drive circuit driving sensor.Pulse driving circuit is connected with pulse analysis gating circuit and counting treatment circuit.Sensor is connected with the pulse analysis gating circuit.Sensor is accepted the signal of ultraviolet ray, generation and is sent into the pulse analysis gating circuit.The pulse analysis gating circuit is eliminated circuit with ambient noise and is connected with the counting treatment circuit, and the counting treatment circuit is connected with output circuit.Pulse analysis gating circuit and counting treatment circuit are sent in pulse driving circuit output pulse simultaneously, and when pulse was imported at interval continuously with the T1 that sets, the pulse analysis gating circuit kept continuing opening; If but the pulse spacing greater than T1, the pulse analysis gating circuit is closed inlet, the input of the pulse emission pause of pulse driving circuit, the counting treatment circuit is waited for counting again.When a series of pulses are imported, after ambient noise elimination processing of circuit, return the counting treatment circuit, the counting treatment circuit is with umber of pulse stack counting, reach design load and just produce a calibration pulse signal, and the counting treatment circuit restarts counting at output circuit.Output circuit is exported a pulse signal when impulse wave extends to required interval T 2.
This ultraviolet flame monitoring device can be connected with the signal transmitting device.
Signal transmitting device circuit block diagram comprises and relatively adjusts circuit, ultralow frequency change-over circuit, signal amplification circuit as shown in Figure 3.The signal picker output, promptly the output of sensor circuit order with relatively adjust circuit, ultralow frequency change-over circuit and signal amplification circuit and be connected, export by signal amplification circuit.The pulse signal of sensor circuit is sent into and is relatively adjusted circuit, pulse is adjusted into the impulse wave of 5ms, send into the ultralow frequency change-over circuit, is correspondent voltage and electric current at this with pulses switch, distribute to voltage amplifier circuit, current amplification circuit, level amplifying circuit respectively through signal distribution circuit, each amplifying circuit is exported the current signal of 4~20mA, the voltage signal of 1~5V and the level signal that 24V can drive relay respectively.
Signal transmitting device structure as shown in Figure 4, its signaling conversion circuit plate 15 is installed in the converter casing 16 that possesses explosion-proof performance, explosion-proof cover 14 is affixed with converter casing 16, sealing converter circuit plate 15.The length of the cross section curve of the cover 14 and casing 16 fields of conjugate action meets requirement of explosion proof greater than 20 millimeters.The leaded hole 9 ' of signal transmitting device is used for that holding wire from signal picker enters and the output signal line of signal transmitting device is drawn.Fairlead 9 ' enclosed construction is identical with the fairlead 9 of signal picker, the clamp nut 12 ' of hollow screws in the fairlead 9 ', explosion-proof cushion rubber 10 ' and sealing ring 11 ' are arranged at fairlead 9 ' bottom, and the explosion-proof cushion rubber 10 ' of clamp nut 12 ' compressing makes it to seal fairlead 9 '.Holddown groove 17 is arranged on the converter casing 16, be used for installing and fixing of signal transmitting device.
The signal transmitting device is connected use with various display unit or control device, can directly show flame combustion situation, perhaps directly controls to adjust flame combustion situation, is convenient to further expanding and upgrade of this device.
Signal picker of this device or signal transmitting device also can directly be connected with relay or magnetic valve equal controller.When for example using in the fire fire-fighting, signal picker output drives the level signal of relay, directly controls the foam annihilator switch that is attached thereto, and in time spurts foam fire-fighting.Signal picker of this device or signal transmitting device also can directly be connected with various display unit, with direct demonstration flame combustion situation.Signal picker of this device or signal transmitting device are connected with alarm, can in time report to the police by setting requirement sound and/or light.
As shown in Figure 5, equipped high temperature resistant light conducting cylinder 18 before the signal picker lens 1 of this device, there is pressurization hole 18-1 its side.Light conducting cylinder 18 is tightly connected with ring cover 2.When monitoring industrial furnace flame, light conducting cylinder 18 avoids dust pollution lens influence ultraviolet ray to gather, to protect normally carrying out of monitoring.